This application claims priority to Irish national application S2011/0389, filed Sep. 6, 2011, the disclosure of which is incorporated herein by reference in its entirety.
This invention relates to a leakage current detector (LCD).
Over recent years there has been a dramatic growth in the use of leakage current detectors fitted on mains plugs, extension cords and appliances. These devices now form a family of products including but not limited to the following:
Although the applications are slightly different, in all cases the device is arranged to detect the presence of a dangerous or unwanted leakage current flowing from a load current carrying electrical conductor (e.g. mains supply live or neutral) to a non load current carrying electrical conductor nominally insulated from the load current carrying conductor. The non load current carrying conductor may be a shield, screen or wire, or it may be an electrically conductive chassis, housing or other component containing or associated with electrical equipment, for example, the chassis or body of an electric vehicle. The non load current carrying conductor will be referred to herein generically as conductor K.
In the accompanying drawings a screen 10 incorporated in an AC mains supply cable is the non load current carrying conductor K, but the embodiments, and the invention in general, is applicable to any non load current carrying conductor.
It should also be noted that LCDI type products can also detect arc fault currents in accordance with UL1699, so their application is not strictly limited to leakage current detection.
For convenience, the above devices are referred to in this document simply as leakage current detectors (LCDs).
In the arrangement of
In
In the event of an insulation breakdown between the live conductor L and the screen 10, indicated by the zigzag arrow, a fault current will flow via R1 into the gate of the SCR and back to the supply N via diode D1. When this current exceeds a certain threshold the SCR1 will turn on and connect the solenoid SOL across the live L and neutral N of the mains supply, thereby activating the solenoid SOL and causing the contacts SW to open and disconnect the supply from the load 12. Any leakage current that exceeds the threshold is deemed to be a fault current arising from a breakdown in insulation. Such fault currents could result in an electrical fire if not detected and terminated within a certain period of time. Thus the primary role of a leakage current detector is to detect a leakage current above a certain threshold and to terminate the flow of such current within a specified period of time.
The prior art circuit typically includes a test circuit comprising a manually closable switch 14 and series resistor Rt. Pressing the switch 14 simulates a leakage current from the live conductor to the screen 10.
Although the arrangement of
However, the known prior art suffers from problems such as complexity, large component count, large amount of circuitry, and relatively high cost. Furthermore, many devices on the market suffer from problems of nuisance tripping. It is generally assumed that this is due to voltage or current surges on the mains supply impacting on the LCD circuitry, and this is certainly one cause of nuisance tripping. However, it should be noted that in screened cable there can be a relatively high degree of capacitive coupling between the screen and load current carrying conductors, and this provides a medium for the flow of AC frequency components between the conductors and the screen. In effect, the screen itself can be a conduit for unintended leakage currents. Because this coupling is capacitive, it will be more conducive to leakage current flow at higher frequencies than lower frequencies. Currents with higher frequency components generally present minimal fire risk in comparison to currents at power frequency (mains supply frequency) and therefore should be ignored, but they can be inadvertently detected and give rise to nuisance tripping.
Many of the above problems are well known to those versed in the art of residual current devices (RCDs), which have been in use worldwide for about fifty years. RCDs can be divided into two broad categories: voltage dependent (VD) and voltage independent (VI). These are sometimes referred to as electronic and electromechanical types respectively. Voltage dependent RCDs use energy from the mains supply to carry out the functions of detection of a residual current and tripping of the RCD. Voltage independent RCDs use energy derived from the residual current alone to carry out the functions of detection and tripping. (For more detailed information on RCD technology, see the article “Demystifying RCDs” at www.westernautomation.com)
Various approaches to the detection of leakage currents have attempted to use conventional VD RCD techniques. However, as used to date in the area of leakage current detection, these techniques generally carry over from the RCD industry to the LCD industry many of the problems of complexity, size, cost and reliability without any significant mitigation of these problems.
Based on existing regulations, most leakage current detectors are required to operate at current levels down to 5 mA. VD RCD technology has been shown to operate at this level for detection of residual currents, and attempts have been made to apply such technology to leakage current detection. However, such techniques usually involve taking the output from a current transformer and amplifying it to a usable value for the purpose of detection of the leakage current, comparing the amplified signal with a reference, and actuating an operating means when the leakage current exceeds a predetermined value. Conventional VD RCD technology operating at levels as low as 5 mA tends to be highly prone to nuisance tripping due to factors such as the presence of high frequency components, surge currents, input offset levels on the amplifying circuitry, etc.
Although, as stated, attempts have been made to use VD RCD technology for leakage current detection, we are not aware of any successful use of VI RCD technology for leakage current detection, at least at levels as low as 5 mA. The main reason for this is that VI RCDs rely entirely on the energy of a residual current for their operation, and the available energy is proportional to the residual current flow. In practice, most VI RCDs operate at currents of 30 mA or higher whereas LCDs are required to operate down to 5 mA, which generally will not provide sufficient energy to operate a VI RCD.
In the arrangement of
A PMR is a particular type of electromechanical relay in which a movable component (actuator) is resiliently biased, e.g. by a spring, towards a first position against the attracting force of a permanent magnet which acts in the opposite direction to the resilient bias and whose greater force normally holds the actuator in a second position. The actuator is released and moved by the resilient bias to the first position when the magnetic holding force is sufficiently weakened due to a current of a certain magnitude and polarity flowing in a coil within the PMR. The movement of the actuator to the first position causes automatic opening of electrical contacts which are mechanically coupled to the actuator (the opening of the contacts is referred to as actuation of the PMR).
The PMR uses the attracting force of the permanent magnet to hold the actuator in the second position against the counter force of the resilient biasing means, and this attracting force has to be just partially reduced to achieve actuation. Thus with a relatively small amount of current flow through the PMR coil, actuation of electrical contacts can be achieved by releasing the stored energy, in contrast to a simple solenoid where actuation depends entirely on the current flow thought its coil.
In the example shown in
When a current of a certain polarity is caused to flow in the coil 24, an electromagnetic field will be established which will produce a flux in opposition to that of the permanent magnet such that the holding force on the armature will be reduced. When the coil current reaches a certain level, the holding magnetic force will be sufficiently reduced so as to release the armature and allow it to move to the open position under the action of the spring 28. The actuator 26 is mechanically coupled (not shown) to a set of normally closed contacts SW in the mains live L and neutral N conductors. The movement of the armature 26 to the open position 26a is used to open these contacts, disconnecting the load 12 from the mains supply.
Referring back to
The PMR depicted in
A critical requirement of the VI RCD arrangement is to extract sufficient energy at IΔn so as to operate the PMR. If there is insufficient energy available at for example, 30 mA, one or more of the following actions may be taken to enable the device to operate effectively at the required level:
The use of a more sensitive PMR will involve extra cost, but also make the device more prone to nuisance tripping.
The use of a higher energy core will involve additional cost, and because it is usually larger it will also create additional space requirements.
The use of multiple primary turns will involve additional space requirements because the insulated load conductors will be of relatively large diameter, typically ≧4 mm. Furthermore, this option is limited by the number of turns that can be wrapped around the CT core and is generally limited to 2-3 primary turns.
Given that most LCDs are required to operate at a leakage current of at least 5 mA, it is understandable why VI RCD technology has to date been deemed unsuitable for this application.
It is an object of the invention to provide a leakage current detector (LCD) which overcomes or mitigates at least some of the problems associated with RCD techniques.
Accordingly, the present invention provides an apparatus for detecting a leakage current flowing between at least one supply conductor of a multi-conductor electricity supply to a load and a non load current carrying electrical conductor nominally insulated from the at least one supply conductor, the apparatus including:
In one embodiment the current induced in the secondary winding flows directly though the relay coil to actuate the relay.
In another embodiment the current induced in the secondary winding charges up a capacitor which turns on an electronic switch when the voltage on the capacitor reaches a certain level, turning on the electronic switch allowing the capacitor to discharge through the relay coil to actuate the relay.
Preferably the secondary winding forms part of a tuned circuit having a resonant frequency at or near the supply frequency.
Most preferably the electromechanical relay is a permanent magnet relay.
The non load current carrying conductor may be a screen incorporated in a multi-conductor electricity supply cable supplying the load, the screen surrounding at least one supply conductor of the cable.
Alternatively the non load current carrying conductor may be an electrically conductive chassis, housing or other component containing or associated with electrical equipment.
Preferably the primary winding is connected between the non load current carrying conductor and each of two supply conductors for detecting a leakage current flowing between either one of the supply conductors to the non load current carrying electrical conductor.
In a preferred embodiment of the invention a plurality of the supply conductors form a further primary winding for the current transformer, whereby the apparatus also acts as a residual current device.
The invention facilitates the use of VI RCD technology in an LCD able to operate down to at least 5 mA.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, in which:
a and 5b are graphs illustrating the operation of
a, 6b, 7 and 8 are further embodiments of the invention.
In the various figures the same references have been used for the same or equivalent components.
Referring to
In the event of an insulation breakdown between the supply live conductor L and the screen 10, a leakage current will flow from supply live L to the screen, through the primary winding Wp, and back to the supply neutral N via resistor R1. This leakage current flowing in the primary winding Wp will induce a current in the secondary winding Ws which flows through the PMR coil. If the secondary current induced in Ws exceeds a certain threshold, corresponding to a certain level of primary leakage current, the PMR will be actuated and the contacts SW opened, provided the leakage current persists beyond any inherent delay in the operation of the relay.
The circuit can be set to respond to a selected level IΔn of leakage current flowing to the screen 10. The operating threshold can be calibrated by a suitable choice of resistors R1 and R2 together with the number of turns in winding Wp. It should be noted that screen 10 is not intended to carry a load current, and therefore the wire used in primary winding Wp may be of very small diameter, e.g. 0.1 mm, which will be 40-50 times less than the diameter of a single load conductor. Given that Wp is now a single conductor of nominally 0.1 mm diameter, it becomes possible to wind multiple turns around the CT core 14, e.g. 100 turns. Any given leakage current flowing via Wp to the screen 10 will be transformed within the CT so as to step up the primary current to a substantially larger secondary current by the ratio of Wp:Ws and thereby produce a much larger value of ampere turns for operation of the PMR. For example, if the leakage current was 5 mA, this would translate into 500 mAT for a 100-turn Wp in the CT. The corresponding energy is used to operate the leakage current detector at any desired value of IΔn, e.g. 5 mA. However, it follows that the circuit could readily be adapted for operation at substantially lower leakage current levels. For example, if Wp comprised 1000 turns the CT would produce 500 mAT for a leakage current of just 0.5 mA, making leakage current detection at such low levels feasible. By leveraging the leakage current energy, the PMR need not be a sensitive type, thereby reducing its cost. The CT core size can be substantially smaller, and given that the windings in the CT will comprise very small diameter wire, the wound core would also be smaller. The circuit of
The energy made available to operate the PMR can be further harnessed by connecting a capacitor across the secondary winding Ws. This is shown in dotted lines as C in
Fo=1/(2π√LC)
For a 60 Hz mains supply, Fo will be made as close to 60 Hz as possible, and this will ensure maximum energy transfer from the primary to the secondary circuit for leakage currents at this frequency.
For the purpose of demonstrating this effect, the current transformer CT, the capacitor C and the relay PMR in the arrangement of
a shows the resultant output as a percentage of the peak output plotted over the range 0 to 1000 Hz. Values in excess of about 90% in
There is a corresponding relationship between the tuned circuit response of
It can be seen that within the range 50 to 80 Hz, the current required to operate the PMR is at about 30 mA, but at frequencies outside this range the current required to operate the PMR is much higher. As a result, a circuit comprising the CT, PMR and a capacitor can be made to maximize the available energy around a specific resonant frequency, with reduced output at other frequencies. This not only maximizes available energy at a certain frequency for a given selection of components, but also gives the LCD a very high level of immunity to nuisance tripping that might be caused by high frequency components flowing in the mains circuit.
It should also be noted that the circuit of
Another embodiment of the invention is shown in
This method of operation can be assisted by using diodes to replace R1 and R2, as shown in
The embodiments of
The maximum leakage current that can flow in the non load carrying conductor K (the screen 10 in the embodiments) for any given supply voltage will arise when there is a direct connection between conductor K and a load conductor. It should be noted that in the embodiments of
LCD. Thus the LCD can also detect an unwanted connection of the screen 10 (conductor K) to earth.
The embodiments of
In the arrangement of
The embodiments of the invention described above can use a PMR of the form shown in
The embodiments of the invention described herein provide a novel and highly effective means of detecting leakage currents which mitigates at least some of the problems of current designs. They operate on the principle of leveraging or amplifying the leakage current to provide optimum energy for operating a voltage independent leakage current detector. A particularly advantageous embodiment also has means for detection of residual currents by voltage independent means.
The invention is not limited to the embodiments described herein which may be modified or varied without departing from the scope of the invention.
Number | Date | Country | Kind |
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S2011/0389 | Sep 2011 | IE | national |