This application claims the benefit of priority from Chinese Patent Application Nos. 202022995797.7 and 202022995729.0, both filed on Dec. 10, 2020. The content of the aforementioned application, including any intervening amendments thereto, is incorporated herein by reference in its entirety.
The present application relates to leakage protection, and more particularly to a leakage protection switch.
The increasing popularity of household appliances has brought a lot of convenience to our lives, also accompanied by some potential dangers. For example, as the occurrence of electric leakage, overload or short circuit will not only easily damage the electrical appliances, but also even cause electrical fires and endanger personal safety. As a device for protecting the power distribution system, the leakage protection device can quickly cut off the power supply when an electric leakage occurs, improving the safety and avoiding unnecessary loss. Unfortunately, the existing leakage protection devices struggle with single function and thus fail to provide a full range of protection.
In order to overcome the defect of the single function of the leakage protection device in the prior art, the present disclosure provides a leakage protection switch.
The technical solutions of the present disclosure are described as follows.
The present disclosure provides a leakage protection switch, comprising:
a current mutual inductance module;
a leakage protection circuit;
a microcontroller;
a solenoid drive module;
a coil attract module; and
a test module;
wherein an input end of the current mutual inductance module is connected to a circuit to be tested; an output end of the current mutual inductance module is connected to an input end of the leakage protection circuit; the current mutual inductance module is configured to detect a residual current signal of the circuit to be tested and send the residual current signal to the leakage protection circuit;
an output end of the leakage protection circuit is connected to an input end of the microcontroller; the leakage protection circuit is configured to receive the residual current signal and determine whether the residual current signal is greater than a set threshold; if the residual current signal is greater than the set threshold, a leakage signal is generated by the leakage protection circuit and sent to the microcontroller;
output ends of the microcontroller are connected to an input end of the solenoid drive module; the microcontroller is configured to generate a trip signal according to the leakage signal and send the trip signal to the solenoid drive module; an output end of the solenoid drive module is connected to one end of the coil attract module; the solenoid drive module is configured to control the coil attract module to trip according to the trip signal, thereby cutting off the circuit to be tested; the solenoid drive module comprises a first drive submodule and a second drive submodule; the output ends of the microcontroller comprises a first output end and a second output end; the first output end of the microcontroller is connected to a control end of the first drive submodule; the second output end of the microcontroller is connected to a control end of the second drive submodule; an output end of the first drive submodule and an output end of the second drive submodule are both connected to the coil attract module;
one end of the test module is connected to the circuit to be tested, and the other end of the test module is connected to the current mutual inductance module; and the test module is configured to test the leakage protection switch.
In some embodiments, the coil attract module comprises a solenoid and a first capacitor; one end of the solenoid is connected to the output end of the first drive submodule, and the other end of the solenoid is connected to one end of the first capacitor and the output end of the second drive submodule, and then connected to a first external power supply; and the other end of the first capacitor is connected to ground.
In some embodiments, the first drive submodule comprises a first controllable switch; a first end of the first controllable switch is connected to one end of the solenoid; a control end of the first controllable switch is connected to the first output end of the microcontroller; and a second end of the first controllable switch is connected to the ground.
In some embodiments, the second drive submodule comprises a second controllable switch and a first resistor; a first end of the second controllable switch is connected to one end of the first resistor; a control end of the second controllable switch is connected to the second output end of the microcontroller; and a second end of the second controllable switch is connected to the ground;
the other end of the first resistor is respectively connected to the end of the first capacitor connected to the solenoid and the end of the solenoid connected to the first capacitor.
In some embodiments, the second drive submodule further comprises a third controllable switch and a second resistor;
wherein a first end of the third controllable switch is respectively connected to one end of the second resistor and the control end of the second controllable switch; a control end of the third controllable switch is connected to the second output end of the microcontroller; a second end of the third controllable switch is connected to the ground; and the other end of the second resistor is connected to a second external power supply.
In some embodiments, the leakage protection switch further comprises a first power supply module; wherein an input end of the first power supply module is connected to the circuit to be tested; an output end of the first power supply module is respectively connected to the leakage protection circuit and the microcontroller; and the first power supply module is configured to supply power to the leakage protection circuit and the microcontroller.
In some embodiments, the leakage protection switch further comprises a second power supply module; wherein an input end of the second power supply module is connected to the circuit to be tested; an output end of the second power supply module is respectively connected to the solenoid drive module and the coil attract module; and the second power supply module is configured to supply power to the solenoid drive module and the coil attract module.
In some embodiments, the leakage protection switch further comprises a voltage sampling module; wherein an input end of the voltage sampling module is connected to the second power supply module; an output end of the voltage sampling module is connected to the microcontroller; and the voltage sampling module is configured to collect a power supply voltage signal of the second power supply module.
In some embodiments, the leakage protection switch further comprises a self-test module; wherein an input end of the self-test module is connected to the microcontroller; an output end of the self-test module is connected to the current mutual inductance module; and the self-test module is configured to self-test the leakage protection switch.
In some embodiments, the test module comprises a variable resistor and a test button, and the variable resistor is connected to the test button.
In some embodiments, the leakage protection switch further comprises a reset button; wherein the reset button is connected to the microcontroller, and the reset button is configured to reset the leakage protection switch.
In some embodiments, the leakage protection switch further comprises an alarm indicator; wherein the alarm indicator is connected to the microcontroller, and the alarm indicator is configured to work when a failure occurs to the leakage protection switch.
Compared to the prior art, the present disclosure has the following beneficial effects.
The leakage protection switch provided in the present disclosure includes a current mutual inductance module, a leakage protection circuit, a microcontroller, a solenoid drive module, a coil attract module and a test module. An input end of the current mutual inductance module is connected to a circuit to be tested, and an output end of the current mutual inductance module is connected to an input end of the leakage protection circuit. The current mutual inductance module is configured to detect a residual current signal of the circuit to be tested, and send the residual current signal to the leakage protection circuit. An output end of the leakage protection circuit is connected to an input end of the microcontroller, and the leakage protection circuit is configured to for receive the residual current signal and determining whether the residual current signal is greater than a set threshold. If the residual current signal is greater than the set threshold, a leakage signal is generated by the leakage protection circuit and sent to the microcontroller. Output ends of the microcontroller are connected to an input end of the solenoid drive module, and the microcontroller is configured to generate a trip signal according to the leakage signal, and send the trip signal to the solenoid drive module. An output end of the solenoid drive module are connected to one end of the coil attract module, and the solenoid drive module is configured to control the coil attract module to trip according to the trip signal, thereby cutting off the circuit to be tested. The solenoid drive module includes a first drive submodule and a second drive submodule, and the output ends of the microcontroller include a first output end and a second output end. The first output end of the microcontroller is connected to a control end of the first drive submodule, and the second output end of the microcontroller is connected to a control end of the second drive submodule. An output end of the first drive submodule and an output end of the second drive submodule are both connected to the coil attract module. One end of the test module is connected to the circuit to be tested, and the other end of the test module is connected to the current mutual inductance module. The test module is configured to test the leakage protection switch.
The control ends of the first drive submodule and second drive submodule are connected to the microcontroller, and the output ends of the first drive submodule and second drive submodule are connected to the coil extract module. After the microcontroller sends a trip signal, the two drive submodules synergistically control the action of the coil attract module, thereby reducing the probability of failure action and improving the control reliability of the leakage protection switch. Before the normal operation, the residual current is generated by the test module to determine whether the leakage protection switch can be tripped normally. If the circuit is detected to be cut off, it is indicated that the leakage protection switch can be tripped normally, otherwise it is indicated that the leakage protection switch cannot be tripped normally, determining whether the leakage protection switch can work normally. Therefore, the leakage protection switch provided herein can provide safe and reliable leakage protection for users.
The disclosure will be described below with reference to the accompanying drawings to make the technical solutions of the present disclosure clearer. Obviously, presented in the drawings are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without sparing creative effort.
1, current mutual inductance module; 2, leakage protection circuit; 3, microcontroller; 4, solenoid drive module; 41, first drive submodule; 42, second drive submodule; 5, coil attract module; 6. test module 7, first power supply module; 8, second power supply module; 9, voltage sampling module; 10, self-test module; 11, alarm indicator; and 12, reset button.
The technical solutions of the present disclosure will be described clearly and completely in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are merely some embodiments of the present disclosure, and are not intended to limit the disclosure. Based on the embodiments of the present disclosure, all other embodiments obtained by those of ordinary skill in the art without sparing creative effort shall fall within the scope of the present disclosure.
As used herein, it should be noted that the terms “first”, “second”, and “third” are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
As used herein, it should be noted that, unless otherwise clearly specified and limited, the terms “arrange”, “connect”, and “joint” should be understood in a broad sense. For example, the term “connect” can be indicated as a fixed connection, a detachable connection or an integral connection, a mechanical connection or an electrical connection, a direct connection or an indirect connection through an intermediate medium, or a communication between interiors of two components, a wireless connection or a wired connection. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present disclosure can be understood under specific circumstances.
In addition, the technical features involved in different embodiments of the present disclosure described below can be combined with each other as long as they do not conflict with each other.
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In the embodiment, the first controllable switch Q1, the second controllable switch Q2, and the third controllable switch Q4 are insulated gate field effect transistors or triodes.
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The leakage protection switch provided in the embodiment includes a current mutual inductance module 1, a leakage protection circuit 2, a microcontroller 3, a solenoid drive module 4, a coil attract module 5 and a test module 6, where an input end of the current mutual inductance module 1 is connected to the circuit to be tested, and an output end of the current mutual inductance module 1 is connected to an input end of the leakage protection circuit 2. The current mutual inductance module 1 is configured to detect the residual current signal of the circuit to be tested and send the residual current signal to the leakage protection circuit 2. An output end of the leakage protection circuit 2 is connected to the input end of the microcontroller 3, and the leakage protection circuit 2 is configured to receive the residual current signal and determine whether the residual current signal is greater than a set threshold. If yes, a leakage signal is generated and sent to the microcontroller 3. The output ends of the microcontroller 3 are connected to the input end of the solenoid drive module 4, and the microcontroller 3 is configured to generate a trip signal according to the leakage signal and send the trip signal to the solenoid drive module 4. An output end of the solenoid drive module 4 is connected to one end of the coil attract module 5, and the solenoid drive module 4 is configured to control the coil attract module 5 to trip according to the trip signal, to cut off the circuit to be tested. The solenoid drive module 4 includes a first drive submodule 41 and a second drive submodule 42. The first output end of the microcontroller 3 is connected to a control end of the first drive submodule 41, and the second output end of the microcontroller 3 is connected to a control end of the second drive submodule 42. An output end of the first drive submodule 41 and an output end of the second drive submodule 42 are both connected to the coil attract module 5. One end of the test module 6 is connected to the circuit to be tested, and the other end of the test module 6 is connected to the current mutual inductance module 1. The test module 6 is configured to test the leakage protection switch. By connecting the control ends of the first drive submodule 41 and second drive submodule 42 to the microcontroller 3, and connecting the output ends to the coil attract module 5, after the microcontroller 3 sends a trip signal, the two drive submodules control the action of the coil attract module 5, thereby reducing the probability of rejection and improving the reliability of the leakage protection switch control. Before the leakage protection switch officially works, the test module 6 generates the residual current to determine whether the leakage protection switch can trip normally. If the detection circuit is cut off, it is indicated that the leakage protection switch can trip normally, otherwise it is indicated that the leakage protection switch cannot trip normally. Therefore, whether the leakage protection switch can work normally can be tested, to provide users with a safe and reliable leakage protection function and realize all-round safety protection.
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In an embodiment, the first power supply module 7 may adopt a circuit structure shown in
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In an embodiment, the voltage of the second power supply module 8 is formed at both ends of the L phase line and the N phase line of the circuit to be tested by means of resistance-capacitance step-down and full-wave rectification, and then the solenoid K1 is supplied with power through the solenoid drive unit. As shown in
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In an embodiment, when the leakage protection switch is in a trip action, the microcontroller 3 sends a pulse signal to the alarm indicator 11 to control the alarm indicator 11 to be always on.
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In an embodiment, no matter the leakage protection switch is in any state, when the reset button 12 is pressed, the leakage protection switch immediately trips and disconnects, and the leakage protection switch self-tests and automatically sucks together after the reset button 12 is released. If the internal circuit of the leakage protection switch is faulty, the alarm indicator 11 flashes quickly after the self-test of the self-test module 10, and the leakage protection switch is not be turned off.
Obviously, the above-mentioned embodiments are merely illustrative of the disclosure, and are not intended to limit the disclosure. Any changes, modifications and replacements made by those of ordinary skill in the art without departing from the spirit of the disclosure still fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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202022995729.0 | Dec 2020 | CN | national |
202022995797.7 | Dec 2020 | CN | national |