The present invention is related to fluid flow control and more specifically leakage protection in a straw application.
Juice boxes and pouches are well known sealed drinking containers. Typically, these containers have attached a plastic sealed straw, which is removed and used to puncture and drain the liquid within. These containers are predominantly used by children, who through various means enable liquid to escape the straw during non-drinking situations. One problem associated with the straws is the forced evacuation of liquid through squeezing of the container or by vacuum related capillary action. Tipping of the container may also cause liquid spills. The present invention reduces or eliminates the unwanted draining of the container.
Whatever the precise merits, features, and advantages of the prior art, it does not achieve or fulfill the purposes of the present invention.
The present invention uses a valve within a fluid path for leakage protection. The valve is preferably a flexible check valve such as a duckbill or crossbill. The valve comprises two or more flexible members that restrict the flow of liquid from a container during non-drinking situations. The flexible members of the valve limit pressurized flow and substantially prevent liquid from exiting while remaining normally closed. To open a valve section, external compressive force is applied (e.g., by a user's fingers or lips) which separates the flexible members allowing liquid to flow through. When external compressive force is no longer applied to the valve section, the valve returns to its normally closed position and fluid is prevented from exiting. Pressurized forces, such as liquid trying to escape through the straw when a user squeezes the drinking container, only serve to press the flexible members together with greater force.
The flexible check valve is preferably used within a tubular section having a fluid path and is attached to the exit end of the straw. An alternative embodiment includes the flexible check valve used entirely within the drinking straw. Preferably, the flexible check valve is a crossbill valve that is attached using an adapter. The attachment and flexible members of the valve may comprise several embodiments.
a illustrates the packaging of the straw from
b illustrates the use of the straw from
a illustrates a perspective view of a crossbill valve.
b illustrates an internal rear view of the crossbill valve of
c illustrates section A-A of
d illustrates section B-B of
e illustrates an end view of the crossbill valve of
a illustrates a perspective view of a single duckbill valve.
b illustrates an internal rear view of the single duckbill valve of
c illustrates section A-A of
d illustrates section B-B of
e illustrates an end view of the single duckbill valve of
a illustrates a step for assembling a straw and adapter in the manufacturing of the preferred embodiment.
b illustrates a step for sonically welding a straw and adapter in the manufacturing of the preferred embodiment.
a and 11b illustrate steps for mechanically attaching a crossbill valve to the straw and adapter in the manufacturing of the preferred embodiment.
While this invention is illustrated and described in a preferred embodiment, the device may be produced in many different configurations, forms and materials. There is depicted in the drawings, and will herein be described in detail, a preferred embodiment of the invention, with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and the associated functional specifications for its construction and is not intended to limit the invention to the embodiment illustrated. Those skilled in the art will envision many other possible variations within the scope of the present invention. In the description below it should be noted that the term “fluid” should include any type of liquid, gas, powder, particulate, gel, or colloid. Also, the attachment methods shown in the preferred embodiment can be used with other flexible check valves without departing from the scope of the invention.
a illustrates an example of packaging of existing drinking straw 100 with juice box 200. The box may have, for example, a length of 4.20 inches. To accommodate the length of the juice box, straw 100 is bent during packaging.
Illustrated in
Valve 300 may be used for leakage prevention for a tubular section having a fluid path. The valve is used to prevent fluid that is in a pressurized state (such as from squeezing, capillary action, or tipping) from exiting a container. In order to reduce or eliminate the unwanted draining of the container, one present invention embodiment utilizes a duckbill valve as shown in the example in
a through 4e and 5a through 5e illustrate embodiments of the present invention of flexible check valves that may be attached to an existing straw; however, the straw may also be formed as a single structure with the valve as an internal part of the straw structure. The figures illustrate the valve in further detail. However, in general, the exiting end (distal) of the straw comprises at least a mouth portion, flexible check valve, a side or pressure point, and a connection section. The flexible check valve is preferably located on the inside of the mouth portion and comprises two or more flexible members that resemble a “duck bill” valve; however, any sort, shape, number, material or variation of flaps or lips may be used. For example,
In order to use the straw, a user applies a compressive force 405 to side 404, such as by using their mouth (or lips or fingers or teeth) over the mouth portion 406 to distort the connection of cross angled members 402 of valve 400. Cross angled members 402 then open to allow liquid to come through the space between them. When force or pressure are no longer applied to side 404, valve 400 returns to its normally closed position and liquid is wholly or substantially prevented from exiting the container. One benefit to selecting the preferred crossbill embodiment (
Another embodiment of the flexible check valve of the present invention is shown in
In
In order to address some of the above problems,
In order to address the issues with material difference and methods of attachment, adapter 900 is provided as a transitional element from straw 100 to valve 700. Adapter 900 is a transition piece that comprises tubular portion 902, mating interface 904, and ends 906. In the preferred embodiment, adapter 900 comprises polypropylene material. Tubular portion 902 is designed to be large enough to fit over the outer diameter of straw 100. Mating interface 904 is designed to accept flexible check valve 700. Valve 700 comprises lip portion 710 which is designed to engage mating interface 904 of adapter. Valve 700 is preferably made of elastomeric material such as silicone. As described below, the design in
a illustrates a step for assembling straw 100 and adapter 900 for the manufacturing of the preferred embodiment. Tubular portion 902 of adapter 900 is placed over straw 100 using an anvil or rod 1000. Because tubular portion 902 preferably comprises a common or similar material as that of straw 100, positive bonding or welding may be utilized to attach adapter 900 to straw 100. As shown in
a and 11b illustrate the steps for mechanically attaching flexible check valve 700 to the straw/adapter combination formed in
A system and method has been shown in the above embodiments for the effective implementation of a valve for a drinking straw. While various preferred embodiments have been shown and described, it will be understood that there is no intent to limit the invention by such disclosure, but rather, it is intended to cover all modifications and alternate constructions falling within the spirit and scope of the invention, as defined in the appended claims. For example, the present invention should not be limited by size, materials, or specific manufacturing techniques.
In addition, the flexible check valve structure, manufacturing and attachment techniques can be used to prevent pressurized loss/retention of any liquid, gas, powder, particulate, gel, or colloid. The apparatus can be equally applied to non-juice container straws (e.g. other straws, baby bottle nipples, etc.) and be used in alternative fields such as medical. The completeness of leakage prevention may be based on the quality of materials, manufacturing techniques, attachment techniques, and pressures encountered. In any embodiment, the configuration should substantially prevent fluids from escaping past the flexible check valve and ideally provide a 100% check.
The present application claims the benefit of provisional patent application “Duck Bill Valve for Drinking Straw”, Ser. No. 60/534,982, filed Jan. 9, 2004.
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