The present disclosure relates to a learning device and an inference device for a state of an air conditioning system.
Conventionally, there has been known a device that detects an abnormality of an air conditioning system. For example, Japanese Patent Laying-Open No. 2017-221023 (PTL 1) discloses a failure sign detection device that accurately estimates an internal state of a compressor by analyzing a q-axis current that is less affected by electrical noise. According to the failure sign detection device, the accuracy of detection of an abnormality of the compressor can be improved.
PTL 1 discloses that the abnormality of the compressor is detected when an intensity of an operating frequency component of the compressor exceeds a threshold value as a result of fast Fourier transform (FFT) analysis. However, the threshold value may vary depending on the operating environment of an air conditioning system. Therefore, when a common threshold value is used regardless of the operating environment of the air conditioning system, the accuracy of estimation of a state of the air conditioning system may decrease.
The present disclosure has been made to solve the above-described problem, and an object thereof is to improve the accuracy of estimation of a state of an air conditioning system.
A learning device according to one aspect of the present disclosure learns a state of an air conditioning system in which refrigerant circulates. The air conditioning system includes an outdoor unit and at least one indoor unit. The outdoor unit includes a compressor, a first heat exchanger, and a blower configured to blow air to the first heat exchanger. The at least one indoor unit includes an expansion valve and a second heat exchanger. The refrigerant circulates in order of the compressor, the first heat exchanger, the expansion valve, and the second heat exchanger, or circulates in order of the compressor, the second heat exchanger, the expansion valve, and the first heat exchanger. The learning device includes a first data acquisition unit; and a model generation unit. The first data acquisition unit is configured to acquire operation data of the air conditioning system. The model generation unit is configured to convert a specific model into a trained model by using the operation data. The operation data includes a specific parameter and at least one of a temperature of air passing through the second heat exchanger, a temperature and a pressure of the refrigerant, and a temperature outside a space where each of the at least one indoor unit is arranged. The specific model estimates the specific parameter from the operation data other than the specific parameter. The specific parameter includes at least one of an operating frequency of the compressor, a degree of opening of the expansion valve, and an amount of air blown per unit time by the blower.
An inference device according to another aspect of the present disclosure infers a state of an air conditioning system in which refrigerant circulates, by using a trained specific model. The air conditioning system includes an outdoor unit and at least one indoor unit. The outdoor unit includes a compressor, a first heat exchanger, and a blower configured to blow air to the first heat exchanger. The at least one indoor unit includes an expansion valve and a second heat exchanger. The refrigerant circulates in order of the compressor, the first heat exchanger, the expansion valve, and the second heat exchanger, or circulates in order of the compressor, the second heat exchanger, the expansion valve, and the first heat exchanger. The inference device includes: a data acquisition unit; and an inference unit. The data acquisition unit is configured to acquire operation data of the air conditioning system. The inference unit is configured to estimate a specific parameter from the operation data by using the specific model. The operation data includes at least one of a temperature of air subjected to heat exchange with the second heat exchanger, a temperature and a pressure of the refrigerant, and a temperature outside a space where each of the at least one indoor unit is arranged. The specific parameter includes at least one of an operating frequency of the compressor, a degree of opening of the expansion valve, and an amount of air blown per unit time by the blower.
In the learning device and the inference device according to the present disclosure, the operation data includes at least one of the temperature of air subjected to heat exchange with the second heat exchanger, the temperature and the pressure of the refrigerant, and the temperature outside the space where the at least one indoor unit is arranged, and thus, the accuracy of estimation of the state of the air conditioning system can be improved.
An embodiment of the present disclosure will be described in detail hereinafter with reference to the drawings, in which the same or corresponding portions are denoted by the same reference characters and description thereof will not be repeated in principle.
Abnormality detection system 1 includes learning device 100, inference device 200 and a determination device 300. Air conditioning system 40 includes a plurality of indoor units 20, an outdoor unit 10 and a controller 30. Each of the plurality of indoor units 20 is arranged in an indoor space and is connected to outdoor unit 10. Outdoor unit 10 is arranged in a space (outdoor space) outside the indoor space. The number of indoor units 20 included in air conditioning system 40 may be one.
Outdoor unit 10 includes a compressor, an outdoor heat exchanger (first heat exchanger) and an outdoor fan (blower). Each of the plurality of indoor units 20 includes an expansion valve and an indoor heat exchanger (second heat exchanger). Refrigerant is supplied from the compressor included in outdoor unit 10 to each of the plurality of indoor units 20. The refrigerant circulates between each of the plurality of indoor units 20 and outdoor unit 10.
Controller 30 includes a thermostat and controls air conditioning system 40 in an integrated manner. Controller 30 is connected to abnormality detection system 1 via network 900. Network 900 includes the Internet and a cloud system.
Operation modes of air conditioning system 40 includes a heating mode, a cooling mode and a defrosting mode. In the heating mode, four-way valve 13 connects a discharge port of compressor 11 to indoor heat exchangers 22 and connects outdoor heat exchanger 12 to a suction port of compressor 11. In the heating mode, the refrigerant circulates in the order of compressor 11, four-way valve 13, indoor heat exchangers 22, expansion valves 21, and outdoor heat exchanger 12. In the cooling mode and the defrosting mode, four-way valve 13 connects the discharge port of compressor 11 to outdoor heat exchanger 12 and connects indoor heat exchangers 22 to the suction port of compressor 11. In the cooling mode and the defrosting mode, the refrigerant circulates in the order of compressor 11, four-way valve 13, outdoor heat exchanger 12, expansion valves 21, and indoor heat exchangers 22.
Temperature sensor 50 measures a temperature (outdoor air temperature) of the outdoor space, and outputs the outdoor air temperature to controller 30. Temperature sensor 51 measures a temperature (discharge temperature) of the refrigerant discharged from compressor 11, and outputs the discharge temperature to controller 30. Temperature sensor 52 measures a temperature (evaporation temperature or condensation temperature) of the refrigerant passing through outdoor heat exchanger 12, and outputs the temperature to controller 30. Temperature sensor 53 measures a temperature (condensation temperature or evaporation temperature) of the refrigerant passing through indoor heat exchanger 22, and outputs the temperature to controller 30. Temperature sensor 54 measures a temperature (suction temperature or blowout temperature) of air passing through indoor heat exchanger 22, and outputs the temperature to controller 30. Pressure sensor 61 measures a pressure (high pressure) of the refrigerant discharged from compressor 11, and outputs the high pressure to controller 30. Pressure sensor 62 measures a pressure (low pressure) of the refrigerant suctioned to compressor 11, and outputs the low pressure to controller 30.
Controller 30 controls an operating frequency of compressor 11 to control an amount of the refrigerant discharged per unit time by compressor 11. Controller 30 controls a degree of opening of expansion valves 21. Controller 30 controls four-way valve 13 to switch a circulation direction of the refrigerant. Controller 30 controls a rotation speed of each of outdoor fan 14 and indoor fans 23 to control an amount of air blown per unit time by the fan. Controller 30 associates operation data that reflects the state of the air conditioning system with the measurement time, and transmits the operation data to the abnormality detection system.
The operating environment of air conditioning system 40 may have characteristics (e.g., a length of a refrigerant pipe, a type of indoor units 20, the number of indoor units 20, and a height difference between indoor units 20 and outdoor unit 10) specific to the environment. Therefore, a determination criterion (e.g., threshold value) for detecting an abnormality of air conditioning system 40 may vary depending on the operating environment of air conditioning system 40. Thus, when a common determination criterion is used regardless of the operating environment of air conditioning system 40, the accuracy of estimation of the state of air conditioning system 40 may decrease.
Accordingly, in abnormality detection system 1, a relationship between the operation data of air conditioning system 40 and a specific parameter of air conditioning system 40 is learned to generate a trained model. By using the trained model, an abnormality of air conditioning system 40 can be detected based on the determination criterion that matches the operating environment of air conditioning system 40. As a result, the accuracy of estimation of the state of the air conditioning system can be improved.
Operating frequency estimation model M1 is a regression model that receives the parameters other than the operating frequency of compressor 11, of the parameters included in the operation data of air conditioning system 40, and outputs the operating frequency of compressor 11 (specific parameter). Degree-of-opening estimation model M2 is a regression model that receives the parameters other than the degree of opening of expansion valves 21, of the parameters included in the operation data of air conditioning system 40, and outputs the degree of opening of expansion valves 21 (specific parameter). Rotation speed estimation model M3 is a regression model that receives the parameters other than the rotation speed of outdoor fan 14, of the parameters included in the operation data of air conditioning system 40, and outputs the rotation speed of outdoor fan 14 (specific parameter). Each of operating frequency estimation model M1, degree-of-opening estimation model M2 and rotation speed estimation model M3 includes, for example, a neural network. The operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 are basic amounts of operation in variable refrigerant flow (VRF) control.
Data acquisition unit 110 acquires a plurality of pieces of operation data from air conditioning system 40. Model generation unit 120 learns a relationship between the operation data and each of the operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14, by using training data created using each of the plurality of pieces of operation data. Model generation unit 120 converts each of operating frequency estimation model M1, degree-of-opening estimation model M2 and rotation speed estimation model M3 into a trained model by using the training data. A period and an interval of acquisition of the operation data are arbitrary. A general artificial intelligence (AI) technique can be applied to clustering and weighting of the parameters included in the operation data.
The learning algorithm used by model generation unit 120 may be a known algorithm such as supervised learning, unsupervised learning, or reinforcement learning. The case where a neural network is applied will be described below.
Model generation unit 120 learns a relationship between the operation data and each of the operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 by supervised learning in accordance with, for example, a neural network model. Here, the supervised learning refers to a method of learning features included in training data by giving the training data, which is a set of input data (operation data) and ground truth data (label) to learning device 100 and inferring a result from the input. The operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 when air conditioning system 40 is in a normal state (e.g., during an accidental failure period) can be used as the ground truth data.
The neural network of the regression model includes an input layer including a plurality of neurons, an intermediate layer (hidden layer) including a plurality of neurons, and an output layer including one neuron. The intermediate layer may include one layer or two or more layers.
When a plurality of inputs are input to neurons X11 to X13 of input layer X10, the values thereof are multiplied by weights w11 to w16, and are input to neurons Y11 and Y12 of intermediate layer Y10. Outputs from neurons Y11 and Y12 are multiplied by weights w21 and w22, and are output from neuron Z11 of output layer Z10. The output result from output layer Z10 varies depending on the values of weights w11 to w16 and w21 and w22.
The neural network of each of operating frequency estimation model M1, degree-of-opening estimation model M2 and rotation speed estimation model M3 learns a relationship between the operation data and the specific parameter corresponding to the model by supervised learning in accordance with the training data created using the operation data acquired by data acquisition unit 110. That is, the weight and bias of the neural network of the model are updated by back propagation with respect to the error between the result output from the output layer in response to an input of the operation data to the input layer and the ground truth data such that the result approaches the specific parameter of the ground truth data.
In S102, model generation unit 120 learns a relationship between the operation data and each of the operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 by supervised learning in accordance with the training data acquired by data acquisition unit 110, and converts each of operating frequency estimation model M1, degree-of-opening estimation model M2 and rotation speed estimation model M3 into a trained model.
In S103, model generation unit 120 stores trained operating frequency estimation model M1, trained degree-of-opening estimation model M2 and trained rotation speed estimation model M3 in trained model storage unit 140, and ends the learning process.
When the actual operating frequency of compressor 11 is higher than the normal region of the estimated operating frequency of compressor 11, defects such as a shortage of the refrigerant, poor heat transfer in outdoor unit 10, and failure to close expansion valves 21 are estimated as causes of the abnormality. When the actual operating frequency of compressor 11 is lower than normal region SR1, defects such as a shortage of the refrigerant, poor heat transfer in indoor units 20, and failure to open expansion valves 21 are estimated as causes of the abnormality.
When the actual degree of opening of expansion valves 21 is larger than the normal region of the estimated degree of opening of expansion valves 21, a shortage of the refrigerant (during cooling) is estimated as a cause of the abnormality. When the actual degree of opening of expansion valves 21 is smaller than the normal region, a shortage of the refrigerant (during heating), poor heat transfer in outdoor unit 10, and poor heat transfer in indoor units 20 are estimated as causes of the abnormality.
When the actual rotation speed of outdoor fan 14 is higher than the normal region of the estimated rotation speed of outdoor fan 14, defects such as a shortage of the refrigerant (during heating), poor heat transfer in outdoor unit 10, and failure to open expansion valves 21 are estimated as causes of the abnormality. When the actual rotation speed of outdoor fan 14 is lower than the normal region, defects such as a shortage of the refrigerant (during cooling) and failure to close expansion valves 21 are estimated as causes of the abnormality.
Data acquisition unit 210 acquires the operation data from air conditioning system 40. Inference unit 220 estimates the operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 by using trained models M1 to M3 stored in trained model storage unit 140, respectively. Although the operating frequency of compressor 11, the degree of opening of expansion valves 21, and the rotation speed of outdoor fan 14 are estimated by using the trained models learned in model generation unit 120 in
Memory 92 includes a non-volatile or volatile semiconductor memory (e.g., a random access memory (RAM), a read only memory (ROM), a flash memory, an erasable programmable read only memory (EPROM), or an electrically erasable programmable read only memory (EEPROM)), and a magnetic disk, a flexible disk, an optical disk, a compact disk, a minidisc, or a digital versatile disc (DVD). The trained models, an abnormality detection program and a machine learning program are, for example, stored in memory 92.
Input/output unit 93 receives an operation from the user and outputs a result of processing to the user. Input/output unit 93 includes, for example, a mouse, a keyboard, a touch panel, a display, and a speaker.
Although the case where the supervised learning is applied to the learning algorithm used by model generation unit 120 is described in the embodiment, the learning algorithm is not limited to the supervised learning. In addition to the supervised learning, reinforcement learning, unsupervised learning, semi-supervised learning or the like can also be applied to the learning algorithm.
In addition, deep learning that learns extraction of a feature quantity itself can also be used as the learning algorithm used by model generation unit 120. Machine learning may be performed in accordance with other known methods such as, for example, a neural network, genetic programming, functional logic programming, or a support vector machine.
Although learning device 100 and inference device 200 are described as devices that are connected to air conditioning system 40 via network 900 and are separate from air conditioning system 40 in the embodiment, learning device 100 and inference device 200 may be built into air conditioning system 40. Alternatively, learning device 100 and inference device 200 may be present on a cloud server.
As described above, in the learning device and the inference device according to the embodiment, the accuracy of estimation of the state of the air conditioning system can be improved.
It should be understood that the embodiment disclosed herein is illustrative and non-restrictive in every respect. The scope of the present disclosure is defined by the terms of the claims, rather than the description above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 abnormality detection system; 10 outdoor unit; 11 compressor; 12 outdoor heat exchanger; 13 four-way valve; 14 outdoor fan; 20 indoor unit; 21 expansion valve; 22 indoor heat exchanger; 23 indoor fan; 30 controller; 40 air conditioning system; 50 to 54 temperature sensor; 61, 62 pressure sensor; 91 circuitry; 92 memory; 93 input/output unit; 100 learning device; 110, 210 data acquisition unit; 120 model generation unit; 140 trained model storage unit; 200 inference device; 220 inference unit; 300 determination device; 310 determination unit; 320 output unit; 900 network; M1 operating frequency estimation model; M2 degree-of-opening estimation model; M3 rotation speed estimation model; Nw1 neural network.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/046363 | 12/11/2020 | WO |