This invention relates generally to lighting fixtures, and more particularly to fixtures that provide accent lighting.
In commercial applications, accent lighting is typically used to capture the attention of potential customers. Accent lighting may highlight or supplement a primary display of some sort. Accent lighting may also be used to highlight store information, such as location, hours of operation, a slogan, etc. Accent lighting may also be used to advertise product information like the product name, a slogan related to the product, locations where to find the product, etc.
Commonly, accent lighting includes conventional light sources such as incandescent, fluorescent, or neon lights that provide the desired illumination. However, these light sources can have several drawbacks. Some of these light sources consume large amounts of electricity making them expensive to operate; particularly for outdoor signs that are illuminated for long periods of time. Conventional light sources can also generate a significant amount of heat that is not easily dissipated. In addition, conventional incandescent light sources can have a short life and/or are susceptible to damage when compared to some less conventional light sources, and as such must be inspected and replaced periodically. Neon or fluorescent lights require expensive power supplies, and typically operate at a high voltage.
The present invention provides a lighting unit including at least one elongated substrate including a plurality of light-emitting optoelectronic devices mounted thereon and an elongated housing supporting the elongated substrate. The housing also includes integrally-formed reflectors positioned adjacent the optoelectronic devices, and a translucent output panel that transmits light from the optoelectronic devices.
The present invention also provides a lighting unit including an elongated substrate having a plurality of optoelectronic devices mounted thereon and a first wiring harness extending from one end of the substrate and terminating with a first connector. The first wiring harness has two wires that electrically connect the plurality of optoelectronic devices with a power source. The lighting unit also includes a second wiring harness that electrically connect to the first wiring harness and the power source. The second wiring harness also has two wires that terminate with a second connector engageable with the first connector. The second wiring harness extends in a cavity or recess in the lighting unit to electrically connect an adjacent substrate or lighting unit module to the power source.
The present invention also provides a lighting unit including an elongated substrate having a plurality of optoelectronic devices mounted thereon, and a first wiring harness extending from one end of the substrate and terminating with a first connector. The first wiring harness electrically connects the plurality of optoelectronic devices with a power source. In one embodiment, the lighting unit also includes a second wiring harness extending from the same end of the substrate as the first wiring harness and terminating with a second connector engageable with the first connector. In another embodiment, the second wiring harness extends from an end of the substrate that is opposite to the end from which the first wiring harness extends. In both embodiments, the second wiring harness is electrically connected with the power source. The second wiring harness preferably extends along in a cavity or recess in the lighting unit to electrically connect an adjacent substrate or lighting unit module to the power source.
Further, the present invention provides a lighting assembly including a first lighting unit having an elongated substrate including a plurality of optoelectronic devices mounted thereon and a first wiring harness having a first connector. The first wiring harness is coupled to one end of the substrate to electrically connect the plurality of optoelectronic devices with a power source. The first lighting unit also has a second wiring harness including a second connector. The first wiring harness has either a male or female connector, and the second wiring harness has the other of the male or female connector. The second wiring harness may be coupled to the same end of the substrate as the first wiring harness to receive power from the power source, and is extendable along the substrate in a cavity of the lighting unit. The lighting assembly also includes a second lighting unit similar to the first lighting unit. The second lighting unit is positioned adjacent the first lighting unit such that the second connector of the first lighting unit engages the first connector of the second lighting unit to electrically connect the second wiring harness of the first lighting unit with the first wiring harness of the second lighting unit.
In the drawings, wherein like reference numerals indicate like parts:
a is a cross-sectional view of a LED accent lighting unit embodying the present invention;
b is an enlarged, cross-sectional view of an integrally-formed reflector of the LED accent lighting unit of
a is a perspective view of multiple interconnected substrates, illustrating multiple LEDs on each substrate and insulated electrical connectors interconnecting the substrates;
b is an enlarged, perspective view of the electrical connector of
a is a perspective view of multiple LED accent lighting units of
b is a perspective view of multiple, electrically connected LED accent lighting units of an alternate configuration.
Before at least one embodiment of the invention is explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limited.
a illustrates a cross-sectional view of an LED accent lighting unit 10. The unit 10 includes a housing 14 extruded from plastic and cut to a pre-determined length. The housing 14 includes a slot portion 18 to insert and constrain multiple substrates 22 (see
In one configuration of the substrate 22, as shown in
As shown in
Upon interlocking two adjacent substrates 22 with an insulating clip 42 having the connector pins 38, the connector pins 38 come into electrical and physical contact with contact plates 48, which are exposed portions of the buses 40. As a result, the substrate 22 that is directly electrically connected with the power source provides power to other interconnected substrates via the electrical contact between the buses 40 and the connector pins 38. Also, the connector pins 38 may include chamfered ends to aid in the interconnection of two adjacent substrates 22.
In the embodiment depicted in
Another configuration of the substrates, indicated by reference numeral 22a, is partially illustrated in
In each lighting unit 10a, multiple substrates 22a may be interconnected using the same connector pins and clips (not shown in
At least one transient suppressor 50 is included in the units 10, 10a and electrically connected to one of the substrates 22, 22a within the units 10, 10a. The transient suppressor 50 substantially prevents voltage spikes from damaging the LEDs 30 due to static electricity resulting from handling and other situations. As shown in
The substrates 22, 22a are also coated by a flexible waterproof transparent sealer for protection against the outside environment. The sealer protects the substrates 22, 22a and the LEDs 30 from the environment, while allowing the substrates 22, 22a to expand and contract with varying temperatures.
Since the substrates 22, 22a are also made of a fiberglass material and are relatively thin, the substrates 22, 22a include some degree of flexibility. This allows the substrates 22, 22a to be used in applications demanding the substrates 22, 22a to bend around some curved surfaces.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
When positioned adjacent each other, the adjacent units 10, 10a will have the appearance of a continuous length rather than individual units 10, 10a. To allow for expansion and contraction of the individual units 10, 10a about ¼ inch gap should exist between individual units 10, 10a. The individual units 10, 10a can be manufactured between about 2 inches to typically 10 feet in length. In addition, the lighting units 10a utilizing the sectioned substrates 22a are field-cuttable such that the units 10a may be cut to a desired length during installation. The units 10, 10a also include a low profile such that they do not protrude high above the surface to which they are mounted.
In one embodiment of the present invention, the housing 14 (including the reflectors 54 and reflective surfaces 62), mounting strip 98, and lens 74 are extruded of a plastic material that is dyed to match the color of the LED 30. For example, a unit 16, 10a that emits green accent lighting can utilize green LEDs 30 in combination with a green housing 14 having green reflectors 54. This configuration would minimize any losses during light transmission due to the surfaces 62 of the reflectors 54 having a color of the same wavelength of the incident light. If, however, the color of the surfaces 62 of the reflectors 54 does not have a wavelength similar to the incident light, then absorption occurs at the surfaces 62 of the reflectors 54.
In another embodiment, the housing 14 is extruded of a plastic material with the reflectors 54 integrally formed within the housing 14. The mounting strip 98 is also extruded from a plastic material similar in color and substance to the housing 14. The lens 74 is extruded of a plastic material having a color of the desired accent lighting. The reflective surfaces 62 each include a white coating 134 to help maximize reflection and minimize absorption of the incident light. The coating 134 may be applied by a spinning fiber roller or by a spray nozzle. Using this configuration, white or any other color LEDs 30 can be used in combination with the colored lens 74 to achieve a desired color of accent lighting.
This is a non-provisional patent application of U.S. provisional Patent Application Ser. No. 60/385,025 filed on Jun. 3, 2002, which is incorporated herein by reference.
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60385025 | Jun 2002 | US |