LED and light diffuser for a lighted sign

Information

  • Patent Grant
  • 6631575
  • Patent Number
    6,631,575
  • Date Filed
    Friday, August 10, 2001
    23 years ago
  • Date Issued
    Tuesday, October 14, 2003
    21 years ago
Abstract
An LED lighted sign with a light diffuser sheet with embedded diffusion particles which provides a 20%-40% increase in lighting transmittance. There is also provided a light divider assembly having partitions which serve to segregate groups of LEDs for lighting only selected segments of the light divider assembly for displaying numerical images. Alternatively, there is provided an injection molded light diffuser lens of the same material which secures to each of several light diffuser chambers which combine to display numerical images. optionally, colored LEDs may be used to create color displays. Color filters may also be overlaid the light diffusers or color pigment may be added to the diffusion material during injection molding to create color displays. A molded light divider assembly is also provided in the alternative.
Description




BACKGROUND OF THE INVENTION




FIELD OF THE INVENTION




The present invention is for an LED lighted sign with a light diffuser.




SUMMARY OF THE INVENTION




The general purpose of the present invention is an LED lighted sign with a light diffuser.




According to one embodiment of the present invention, there is provided an LED lighted sign with a light diffuser sheet with embedded diffusion particles which provides a 20%-40% increase in lighting transmittance. There is also provided a one-piece light divider assembly having partitions which serve to segregate groups of LEDs for lighting only selected segments or bars of the light divider assembly for displaying numerical images optionally, color filters or color pigment may also be added atop or to the diffuser material to provide for colored numerical displays. Alternatively, a colored display can be created by using colored LEDs.




According to another embodiment, there is provided a one-piece light divider assembly which is comprised of separate individual chambers, each with light diffuser lenses which are created by injection molding using the same diffuser material, as previously described. When multiple chambers of the light divider assembly are used in conjunction thereto, numerical images are displayed.




Yet another embodiment provides for a one-piece light divider assembly which is comprised of separate individual chambers having recesses for accommodation of individual diffuser lenses which flush mount individually in the upper region of the light divider assembly.




Still another embodiment provides for a one-piece light divider assembly which is comprised of separate individual chambers having recesses for accommodation of individual diffuser lenses which snappingly engage and flush mount individually in the upper region of the light divider assembly.




All the one-piece light divider assemblies and the separate individual chambers may be made by injection molding, casting, metal forming, welding, or other appropriate means.




One significant aspect and feature of the present invention is a light diffuser sheet or lens which increases the light transmittance 20%-40%, while producing a uniformly lighted segment or bar.




Another significant aspect and feature of the present invention is a light divider assembly which allows for selected segments or bars of the display to be illuminated.




Still another significant aspect and feature of the present invention is the provision of optional color pigment or color filters added atop or to the diffuser material which will change the color of the emitted light.




Yet another significant aspect and feature of the present invention is the provision of colored LEDs with a clear light diffuser sheet or injection molded diffuser lens of the same material which will allow the emitted light to be any color.




Another significant aspect and feature of the present invention is a one-piece light divider assembly having partitions which serve to segregate groups of LEDs for lighting only selected segments of the light divider assembly.




Another significant aspect and feature of the present invention is a light divider assembly which is comprised of separate individual chambers, each with light diffuser lenses which snappingly engage the light divider assembly.




Another significant aspect and feature of the present invention is a one-piece light divider assembly which is comprised of separate individual chambers having recesses for accommodation of individual diffuser lenses which flush mount individually in the upper region of the light divider assembly.




Another significant aspect and feature of the present invention is a one-piece light divider assembly which is comprised of separate individual chambers having recesses for accommodation of individual diffuser lenses which flush mount individually in the upper region of the light divider assembly. Each individual diffuser lens includes ramped tabs which flex the panels of the light divider assembly outwardly to gain access and to snappingly engage ramped tab receivers in the light divider assembly.




Having thus described embodiments of the present invention and enumerated significant aspects and features thereof, it is the principal object of the present invention to provide an LED lighted sign with a light diffuser sheet or an injection molded lens of the same material.




One object of the present invention is to provide a means for segregating light segments.




Another object of the present invention is to provide a light diffuser sheet or light diffuser lens which increases the lighting transmittance 20%-40% while producing a uniformly lighted segment or bar.




Yet another object of the present invention is to provide a means for easily changing the color of the display.











BRIEF DESCRIPTION OF THE DRAWINGS




Other objects of the present invention and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof and wherein:





FIG. 1

illustrates an exploded isometric view of an LED lighted sign with a light diffuser, the present invention;





FIG. 2

illustrates a front view of the light divider assembly and the PC board with LEDs projecting therefrom;





FIG. 3

illustrates a front view of the face plate;





FIG. 4

, a first alternative embodiment, illustrates an exploded isometric view of an LED lighted sign with light diffuser lenses covering segmented geometric chambers;





FIG. 5

illustrates an end view of a geometric chamber with a light diffuser lens snappingly engaged thereto;





FIG. 6

illustrates a side view of a geometric chamber with a light diffuser lens snappingly engaged thereto;





FIG. 7

, a second alternative embodiment, illustrates an exploded isometric view of an LED lighted sign with individual light diffuser lenses which align to segmented geometric chambers;





FIG. 8

illustrates a front view of the light divider assembly and PC board including LEDs of

FIG. 7

;





FIG. 9

, a third alternative embodiment, illustrates an exploded isometric view of an LED lighted sign with individual light diffuser lenses having ramped tabs which align to and snappingly engage ramped tab receivers in the light divider assembly;





FIG. 10

illustrates an isometric view of a light diffuser lens having ramped tabs;





FIG. 11

illustrates a section view of the light divider assembly along line


11





11


of

FIG. 12

; and,





FIG. 12

illustrates a front view of the light divider assembly, several light diffuser lenses, and a printed circuit board including the LEDs of FIG.


9


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

illustrates an exploded isometric view of an LED lighted sign


10


with a light diffuser sheet


20


, the present invention. The LED lighted sign


10


comprises a PC board


12


, a light divider assembly


22


, a light diffuser sheet


20


, an optional color filter


30


, and a face plate


32


. The PC board


12


accepts any number of LEDs


18




a


-


18




n


which are soldered to its upper surface. It is to be understood that the PC board


12


accepts any number of LEDs enumerated as LEDs


18




a


-


18




n


. The light divider assembly


22


comprises a base


26


(

FIG. 2

) substantially in the form of a figure eight and a plurality of partitions


23




a


-


23




n


upstanding from the base


26


which along with the base


26


form seven geometric chambers


24




a


-


24




g


. The base


26


of light divider assembly


22


contains a plurality of apertures


34




a


-


34




n


corresponding in number and orientation to the LEDs


18




a


-


18




n


projecting from the PC board


12


, as shown in FIG.


2


. Light diffuser sheet


20


is aligned over the top of light divider assembly


22


. The light diffuser sheet


20


gives a 20%-40% increase in lighting transmittance. The light diffuser sheet


20


is a polymer such as, but not limited to, Acrylite® df made by Cyro Industries. Acrylite® df light diffusing molding and extrusion compounds are acrylic polymers with superior light diffusion and transmittance, resulting in higher light intensity and output ratio compared to conventional pigment-diffusion polymers. This offers increased lighting efficiency with a 20-40% increase in light transmittance versus pigmented products. The special optical properties are obtained by incorporating spherical, high molecular weight polymer beads with a different refractive index into the acrylic matrix. The difference in refractive indices changes the direction of light travel within the manufactured part. The net result is an even distribution of light exiting the part.




Alternatively, the Acrylite® df may be injection molded into a lens configuration which may or may not be pigmented for a color display. Acrylite® df exhibits very minimal, if any, color shift when viewed from the side and has a low contrast to its background when in the off state compared to traditional light diffusers, which have significant color shift, and reflects ambient light to the point of looking illuminated. Other light diffuser sheets with similar properties may be used without changing the purpose or scope of the invention. A technical data sheet pertaining to Acrylite® df is attached as Appendix


1


and incorporated herein by reference. An optional color filter


30


, in any desired color, can be placed over light diffuser sheet


20


. The color filter


30


is not necessary, but it is to be understood that the color filter


30


provides the capability of changing the color of the emitted light easily. Without compromising transmittance, the LED lighted sign


10


has a face plate


32


having seven geometric cutouts


36




a


-


36




g


corresponding to the seven geometric chambers


24




a


-


24




g


which allow light to be passed through. The face plate


32


has a rectangular lip


38


which fits about the outer perimeter of the light divider assembly


22


. The components of the LED lighted sign


10


may be assembled and secured by nuts and bolts, an appropriate adhesive, or welding.





FIG. 2

illustrates a front view of the light divider assembly


22


and the PC board


12


with the LEDs


18




a


-


18




n


projecting therefrom, where all numerals correspond to those elements previously described. Illustrated in particular is the plurality of apertures


34




a


-


34




n


in the base


26


which correspond in number and orientation to the LEDs


18




a


-


18




n


shown projecting from the PC board


12


. The one-piece light divider assembly


22


has a plurality of planar partitions


23




a


-


23




n


forming the seven geometric chambers


24




a


-


24




g


which separate the light emitted by the sets of LEDs


18




a


-


18




n


, respectively, in each geometric chamber


24




a


-


24




g


. The light divider assembly


22


may be made by injection molding, casting, metal forming, welding, or other appropriate means. Four LEDs are depicted for each geometric chamber


24




a


-


24




g


, but any number of LEDs could be provided, the number provided being dependent on the size of the individual geometric chambers. The LEDs of each set are disposed in a line for forming a segment or bar of a numeric display. By lighting the LEDs in only selected geometric chambers


24




a


-


24




g


, a numeric display can be achieved ranging from zero to nine. The LED lighted sign


10


can be used in a scoreboard, a clock, a timer, or any other application which requires a numeric digit display.





FIG. 3

illustrates a front view of the face plate


32


, where all numerals correspond to those elements previously described. Illustrated in particular is the layout of the geometric cutouts


36




a


-


36




g


which allow different numeric displays when the LEDs in different geometric cutouts are illuminated.





FIG. 4

illustrates an exploded isometric view of a LED lighted sign


110


with light diffuser lenses


120




a


-


120




g


covering segmented geometric chambers


124




a


-


124




g


, the first alternative embodiment. The LED lighted sign


110


comprises a PC board


112


, a light divider assembly


122


comprised of a plurality of segmented geometric chambers


124




a


-


124




g


, a plurality of light diffuser lenses


120




a


-


120




g


, and a face plate


132


having a plurality of geometric cutouts


136




a


-


136




g


. The PC board


112


has a plurality of LEDs


118




a


-


118




n


appropriately wired and secured thereto. The LEDs


118




a


-


118




n


are oval in shape with varying beam spread in two directions which allows positioning of the LEDs


118




a


-


118




n


to distribute the light in the most efficient manner to achieve uniform lighting of the geometric cutouts


136




a


-


136




g


of face plate


132


. It is to be understood that any number of LEDs


118




a


-


118




n


may be used to accommodate varying light intensity requirements. The light divider assembly


122


is comprised of seven individual geometric chambers


124




a


-


124




g


, each having like components. Each geometric chamber


124




a


-


124




g


has four protruding tabs


142




a


-


142




d


, as exemplified about the geometric chamber


124




a


, extending outwardly from the upper lip of each of the geometric chambers


124




a


-


124




g


. There are also provided four flexible locking tabs


146




a


-


14




d


which extend downwardly from the lower edge of each geometric chamber


124




a


-


124




g


and snappingly engage in apertures


140




a


-


140




f


of PC board


112


, once properly aligned and positioned over LEDs


118




a


-


118




n


. For purposes of brevity and clarity, only flexible locking tab


146




a


associated with geometric chamber


124




a


is specifically identified in FIG.


4


. Geometric chamber


124




a


and all of the flexible locking tabs


146




a


-


146




d


will be described in detail with reference to

FIGS. 5 and 6

. It is to be understood that geometric chambers


124




b


-


124




g


are identical to geometric chamber


124




a


in function and form. Geometric chambers


124




a


-


124




g


can be made by injection molding, casting, metal forming, welding, or other appropriate means.




Light diffuser lenses


120




a


-


120




g


are now described in detail. The light diffuser lenses


120




a


-


120




g


are injection molded and are made of the same material as the light diffuser sheet


20


of the preferred embodiment. Each light diffuser lens


120




a


-


120




g


incorporates four flexible tab receivers


144




a


-


144




d


which extend downwardly from their edges. The flexible tab receivers


144




a


-


144




d


snappingly engage protruding tabs


142




a


-


142




d


and secure the light diffuser lens


120




a


to the geometric chamber


124




a


. Optionally, the light diffuser lenses


120




a


-


120




g


may be pigmented in the injection molding process to allow any color of light to be emitted. For purposes of brevity and clarity, only the flexible tab receivers


144




a


-


144




d


associated with light diffuser lens


120




a


are specifically identified in FIG.


4


. Light diffuser lens


120




a


will be further described in detail with reference to

FIGS. 5 and 6

. Light diffuser lenses


120




b


-


120




g


are identical to light diffuser lens


120




a


in function and form. The face plate


132


of the LED lighted sign


110


has seven geometric cutouts


136




a


-


136




g


corresponding to the seven geometric chambers


124




a


-


124




g


mounted to the PC board


112


which allow light to pass through and create a numeric display when select geometric chambers


124




a


-


124




g


are illuminated. There is provided a rectangular lip


138


which extends downwardly from the underside perimeter of face plate


132


which fits intimately over and about the perimeter of the light divider assembly


122


. The components of the LED lighted sign


110


may be assembled and secured by nuts and bolts, screws, an appropriate adhesive, or welding.





FIG. 5

illustrates an end view of geometric chamber


124




a


with light diffuser lens


120




a


snappingly engaged thereto, and

FIG. 6

illustrates a side view of geometric chamber


124




a


with light diffuser lens


120




a


secured thereto, where all numerals correspond to those elements previously described. With additional reference to

FIG. 4

, the geometric chamber


124




a


and light diffuser lens


120




a


are now described in detail. Illustrated in particular is the alignment and snapping engagement of the protruding tabs


142




a


-


142




d


in conjunction with the flexible tab receivers


144




a


-


144




d


and the configuration of the flexible locking tabs


146




a


-


146




d


which snappingly engage apertures


140




a


-


140




f


when two to three geometric chambers


124




a


-


124




g


are perpendicularly aligned as illustrated in FIG.


4


. Also illustrated in particular is the light diffuser lens


120




a


which aligningly extends upwardly and is accommodated by the geometric cutouts


136




a


-


136




g


where the light diffuser lens


120




a


extends up to or above the plane of face plate


132


.





FIG. 7

illustrates an exploded isometric view of an LED lighted sign


210


with individual light diffuser lenses


220




a


-


220




g


which align to segmented geometric chambers


224




a


-


224




g


, the second alternative embodiment. The LED lighted sign


210


comprises a PC board


212


, a light divider assembly


222


, preferably vacuum formed or extruded polymer material or molded of foam, plastic, metal or other suitable reflective or suitably colored material, comprised of a plurality of segmented geometric chambers


224




a


-


224




g


, a plurality of light diffuser lenses


220




a


-


220




g


, a face plate


232


having a plurality of geometric cutouts


236




a


-


236




g


, and a color filter


230


. The PC board


212


has a plurality of LEDs


218




a


-


218




n


appropriately wired and secured thereto. It is to be understood that any number of LEDs


218




a


-


218




n


may be used to accommodate varying light intensity requirements. The light divider assembly


222


is comprised of seven individual geometric chambers


224




a


-


224




g


, each having like components. A segmented lip


238


is located along the bottom edges of the light divider assembly


222


and as such provides for alignment of the light divider assembly


222


with the edges of the PC board


212


. A recess


226




a


is located along and about the upper region of the geometric chamber


224




a


to accommodate light diffuser lens


220




a


. Light diffuser lens


220




a


aligns in the recess


226




a


and is flush with the upper surface of the light divider assembly


222


. Similarly shaped recesses


226




b


-


226




g


are located along and about the upper region of the geometric chambers


224




b


-


224




g


to accommodate light diffuser lenses


220




b


-


220




g


in a similar fashion. Geometric chambers


224




a


-


224




g


of the light divider assembly


222


can be made by injection molding, casting, metal forming, welding, or other appropriate means.




Light diffuser lenses


220




a


-


220




g


are now described in detail. The light diffuser lenses


220




a


-


220




g


, which are individual members, can be injection molded or otherwise formed and are made of the same material as the light diffuser sheet


20


of the preferred embodiment. Optionally, the light diffuser lenses


220




a


-


220




g


may be pigmented in the injection molding process to allow any color of light to be emitted. In the alternative, a light diffuser sheet


20


of the preferred embodiment can be placed over the upper surfaces of the light divider assembly


222


in substitution for the light diffuser lenses


220




a


-


220




g


. The face plate


232


of the LED lighted sign


210


has seven geometric cutouts


236




a


-


236




g


corresponding to the seven geometric chambers


224




a


-


224




g


which mount to the PC board


212


which allow light to pass through and create a numeric display when select geometric chambers


224




a


-


224




g


are illuminated. The components of the LED lighted sign


210


may be assembled and secured, depending on the materials used, by nuts and bolts, screws, an appropriate adhesive, or welding.





FIG. 8

illustrates a front view of the light divider assembly


222


and PC board


212


including LEDs


218




a


-


218




n


. Shown in particular are the recesses


226




a


-


226




g


located along and about the upper regions of the geometric chambers


224




a


-


224




g


, respectively, for accommodation of the light diffuser lenses


220




a


-


220




g


. Also shown is the alignment of the LEDs


218




a


-


218




n


extending upwardly from the PC


212


board into the respective geometric chambers


224




a


-


224




g.







FIG. 9

, a third alternative embodiment, illustrates an exploded isometric view of an LED lighted sign


310


with individual light diffuser lenses


320




a


-


320




g


which align to segmented geometric chambers


324




a


-


324




g


. The LED lighted sign


310


comprises a printed circuit board


312


, a light divider assembly


322


, preferably vacuum formed or extruded polymer material or molded of foam, plastic, metal or other suitable reflective or suitably colored material, and comprised of a plurality of segmented geometric chambers


324




a


-


324




g


, a plurality of light diffuser lenses


320




a


-


320




g


having a plurality of similarly shaped ramped tabs


325




a


-


325




d


extending therefrom, as best shown in

FIG. 10

, a face plate


332


having a plurality of geometric cutouts


336




a


-


336




g


, and a color filter


330


. The printed circuit board


312


has a plurality of LEDs


318




a


-


318




n


appropriately wired and secured thereto which align with the geometric chambers


324




a


-


324




g


, respectively. The geometric chambers


324




a


-


324




g


should be of molded or vacuum formed material preferably of a suitable color, such as gray or a shade of gray. LED color and brightness, along with the diffuser, also are factored into the color selection from the color spectrum for the chamber color. It is to be understood that any number of LEDs


318




a


-


318




n


may be used to accommodate varying light intensity requirements. The light divider assembly


322


is comprised of seven individual geometric chambers


324




a


-


324




g


, each having like components. A recess


326




a


is located along and about the upper region of the geometric chamber


324




a


to accommodate the light diffuser lens


320




a


. As also shown in

FIG. 10

, a plurality of ramped tabs


325




a


-


325




d


extend horizontally from the major edges of the light diffuser lens


320




a


as well as being located on and extending in a similar fashion from each of the remaining light diffuser lenses


320




b


-


320




g


. The ramped tabs


325




a


-


325




d


of the light diffuser lens


320




a


snappingly engage a plurality of like ramped tab receivers


340


(

FIG. 11

) distributed and correspondingly located along and about the region adjacent the recess


326




a


. The light diffuser lens


320




a


aligns in the recess


326




a


, as shown in

FIG. 12

, and is flush with the upper surface of the light divider assembly


322


. Similarly shaped recesses


326




b


-


326




g


having ramped tab receivers


340


are located along and about the upper region of the geometric chambers


324




b


-


324




g


to accommodate light diffuser lenses


320




b


-


320




g


in a similar fashion. Geometric chambers


324




a


-


324




g


of the light divider assembly


322


can be made by injection molding, casting, metal forming, welding, or other appropriate means.




Light diffuser lenses


320




a


-


320




g


are now described in detail. The light diffuser lenses


320




a


-


320




g


, which are individual members, can be injection molded or otherwise formed and are made of the same material as the light diffuser sheet


20


of the preferred embodiment. Optionally, the light diffuser lenses


320




a


-


320




g


may be pigmented in the injection molding process to allow any color of light to be emitted. In the alternative, a light diffuser sheet


20


of the preferred embodiment can be placed over the upper surfaces of the light divider assembly


322


in substitution for the light diffuser lenses


320




a


-


320




g


. The face plate


332


of the LED lighted sign


310


has seven geometric cutouts


336




a


-


336




g


corresponding to the seven geometric chambers


324




a


-


324




g


which mount to the printed circuit board


312


which allow light to pass through and create a numeric display when select geometric chambers


324




a


-


324




g


are illuminated. The components of the LED lighted sign


310


may be assembled and secured, depending on the materials used, by nuts and bolts, screws, an appropriate adhesive, or welding.





FIG. 10

illustrates an isometric view of a light diffuser lens


320




a


. Each light diffuser lens


320




a


-


320




g


preferably has four ramped tabs


325




a


-


325




d


extending outwardly from the edge of the light diffuser lens, as exemplified by the light diffuser lens


320




a.







FIG. 11

illustrates a section view of the light divider assembly


322


, light diffuser lenses


320




a


and


320




f


, along line


11





11


of FIG.


12


. Illustrated in particular are the ramped tab receivers


340


located along and about the portions of the recesses


326




b


and


326




f


typifying in part the location of the ramped tab receivers


340


to the recesses


326




a


-


326




g.







FIG. 12

illustrates a front view of the light divider assembly


322


and printed circuit board


312


including LEDs


318




a


-


318




n


aligned respectively in geometric chambers


324




a


-


324




g


. Shown in particular are the recesses


326




a


-


326




g


located along and about the vertical regions of the geometric chambers


324




a


-


324




g


, respectively, for accommodation of the light diffuser lenses


320




a


-


320




g


. Light diffuser lens


320




a


in particular is shown in engagement with the geometric chamber


324




a


where snapping engagement of the ramped tabs


325




a


-


325




d


with the appropriate aligned ramped tab receivers


340


has occurred. Also shown is the alignment of the LEDs


318




a


-


318




n


extending upwardly from the printed circuit board


312


into the respective geometric chambers


324




a


-


324




g.






MODE OF OPERATION




With reference to

FIGS. 1-3

, the mode of operation is now described, where all numerals correspond to those elements previously described. LEDs


18




a


-


18




n


are soldered onto the upper surface of PC board


12


. Once the LEDs


18




a


-


18




n


are appropriately soldered, the apertures


34




a


-


34




n


of the light divider assembly


22


are positioned over and about the corresponding LEDs


18




a


-


18




n


of PC board


12


. The light diffuser sheet


20


is then positioned over the light divider assembly


22


. A color filter


30


of any desired color may then be positioned over the light diffuser sheet


20


. It is to be understood that a color filter


30


is not necessary if no color display is desired. Face plate


32


is then positioned over the color filter


30


and the light diffuser sheet


20


. The rectangular lip


38


of the face plate


32


fits about the outside perimeter of the light divider assembly


22


which is suitably secured to the PC board


12


.




With reference to

FIGS. 4-6

, the mode of operation is similar to that of the preferred embodiment, with the exception that the geometric chambers


124




a


-


124




g


of the light divider assembly


122


must first be aligned and configured, as illustrated, and snappingly engaged to the PC board


112


. In the first alternative embodiment, light diffuser lenses


120




a


-


120




g


are substituted for the light diffuser sheet


20


and are injection molded of the same light diffusing material.




With reference to

FIGS. 7-8

, the mode of operation is similar to that of the preferred embodiment, with the exception that individual light diffuser lenses


220




a


-


220




g


are substituted for the light diffuser sheet


20


and are accommodated by the recesses


226




a


-


226




g


in the geometric chambers


224




a


-


224




g


and are injection molded of the same light diffusing material previously described. The LEDs


218




a


-


218




n


project upwardly and directly into the geometric chambers


224




a


-


224




g


without passing through any other apertures.




With reference to

FIGS. 9-12

, the mode of operation is similar to that of the preferred embodiment, with the exception that individual light diffuser lenses


320




a


-


320




g


are substituted for the light diffuser sheet


20


and are accommodated by the recesses


326




a


-


326




g


in the geometric chambers


324




a


-


324




g


and are injection molded of the same light diffusing material previously described. Also included in each of the light diffuser lenses


320




a


-


320




g


are ramped tabs


325




a


-


325




d


which, during installation, force the sides of the individual geometric chambers


324




a


-


324




g


and outside edges of the recesses


326




a


-


326




g


outwardly for snapping engagement with the ramped tab receivers


340


. The LEDs


318




a


-


318




n


project upwardly and directly into the geometric chambers


324




a


-


324




g


without passing through any other apertures.




Various modifications can be made to the present invention without departing from the apparent scope hereof.



Claims
  • 1. A lighted alpha-numeric display assembly, comprising:a. a printed circuit board; b. a light divider assembly mounted on said printed circuit board, said light divider assembly comprising a plurality of partitions upstanding from said printed circuit board, said partitions forming seven geometric chambers of identical shape arranged in the form of a figure eight, each of said seven geometric chambers having an open top, and each of said seven geometric chambers further having a plurality of outwardly protruding tabs adjacent to its open top; c. light emitting diodes associated with said printed circuit board and extending therefrom into said seven geometric chambers for providing illumination in each of said seven geometric chambers, there being a plurality of said light emitting diodes received in each of said seven geometric chambers; d. separate light diffuser lenses corresponding in shape to the shape of said seven geometric chambers, said light diffuser lenses covering said open tops of said seven geometric chambers, each light diffuser lens having downwardly extending tab receivers corresponding in number to the plurality of outwardly protruding tabs of each of said seven geometric chambers, each tab receiver receiving one of said outwardly protruding tabs; and, e. a face plate arranged over said light diffuser lenses and secured to said light divider assembly, said face plate having seven geometric cutouts corresponding in shape to the shape of said seven geometric chambers and light diffuser lenses, and said seven geometric cutouts being in alignment with said seven geometric chambers and light diffuser lenses.
  • 2. The lighted alpha-numeric display assembly as defined in claim 1, wherein said light emitting diodes are oval in shape with varying beam spread in two directions, which allows positioning of the light emitting diodes to distribute light in the most efficient manner to achieve uniform lighting within each of said seven geometric chambers.
  • 3. The lighted alpha-numeric display assembly as defined in claim 1, wherein each of said seven geometric chambers has flexible locking tabs extending downwardly therefrom, and wherein said printed circuit board has apertures into which said flexible locking tabs are snappingly engaged.
  • 4. The lighted alpha-numeric display assembly as defined in claim 1, wherein said face plate is planar and has upper and lower surfaces, and wherein said light diffuser lenses are received in said seven geometric cutouts of said face plate and extend up to or above said upper surface of said face plate.
  • 5. The lighted alpha-numeric display assembly as defined in claim 1, wherein each light diffuser lens has high transmittance lighting output ratio, low diffusion-haze, light stability, and high service temperature withstand ability and is composed of an acrylic polymer having a first refractive index into which is incorporated spherical, high molecular weight polymer beads having a refractive index different from said first refractive index.
  • 6. A lighted alpha-numeric display assembly, comprising:a. a printed circuit board; b. a light divider assembly mounted on said printed circuit board, said light divider assembly comprising a one-piece, unitary member having walls forming seven geometric chambers of identical shape arranged in the form of a figure eight, each of said seven geometric chambers having an upper surface, an open top, and a recess around the entire perimeter thereof adjacent to the open top; c. light emitting diodes associated with said printed circuit board and extending therefrom into said seven geometric chambers for providing illumination in each of said seven geometric chambers, there being a plurality of said light emitting diodes received in each of said seven geometric chambers; d. separate light diffuser lenses corresponding in shape to the shape of said seven geometric chambers, said light diffuser lenses being disposed in said recesses around the perimeters of said seven geometric chambers, covering said open tops of said seven geometric chambers, and lying flush with said upper surfaces of said seven geometric chambers; and, e. a face plate arranged over said light diffuser lenses and secured to said light divider assembly, said face plate having seven geometric cutouts corresponding in shape to the shape of said seven geometric chambers and light diffuser lenses, and said seven geometric cutouts being in alignment with said seven geometric chambers and light diffuser lenses.
  • 7. The lighted alpha-numeric display assembly as defined in claim 6, wherein each light diffuser lens has high transmittance lighting output ratio, low diffusion-haze, light stability, and high service temperature withstand ability and is composed of an acrylic polymer having a first refractive index into which is incorporated spherical, high molecular weight polymer beads having a refractive index different from said first refractive index.
  • 8. The lighted alpha-numeric display assembly as defined in claim 6, and further comprising a color filter in the form of a single, unitary sheet disposed between said light diffuser lenses and said face plate and extending across all of said light diffuser lenses.
  • 9. The lighted alpha-numeric display assembly as defined in claim 6, wherein each of said light diffuser lenses has a number of ramped tabs extending outwardly along edges thereof, and wherein each of said recesses around the perimeters of said seven geometric chambers has a like number of ramped tab receivers communicating therewith into which said ramped tabs extend.
  • 10. The lighted alpha-numeric display assembly as defined in claim 6, wherein said light divider assembly is gray or a shade of gray in color.
CROSS REFERENCES TO CO-PENDING APPLICATIONS

This patent application is a continuation-in-part of Ser. No. 09/708,988 entitled “LED and Light Diffuser for a Lighted Sign” filed on Nov. 8, 2000, pending.

US Referenced Citations (7)
Number Name Date Kind
1944276 Schepmoes Jan 1934 A
2230152 Wolfrey Jan 1941 A
4724629 Walton Feb 1988 A
5611163 Smith Mar 1997 A
5678336 Jue et al. Oct 1997 A
5685098 Wegrzyn Nov 1997 A
6092318 Arie et al. Jul 2000 A
Non-Patent Literature Citations (1)
Entry
Acrylite df, CYRO Industries, No date.
Continuation in Parts (1)
Number Date Country
Parent 09/708988 Nov 2000 US
Child 09/927149 US