1. Field Of The Invention
The embodiments of the invention relate to a light emitting diode (hereinafter “LED”) bulb, and more particularly, to a LED bulb with modules having side-emitting LEDs. Although embodiments of the invention are suitable for a wide scope of applications, they are particularly suitable for lighting applications that can otherwise use compact fluorescent bulbs or incandescent bulbs.
2. Discussion Of The Related Art
In general, the LED bulb is more energy efficient than either an incandescent bulb or a compact fluorescent bulb. An incandescent bulb converts about 3 percent of the supplied power into light at about 14-16 lumens/watt. A compact fluorescent bulb converts about 12% of the supplied power into light at about 60-72 lumens/watt. An LED bulb converts about 18% of the supplied power into light at about 93-95 lumens/watt. The rest of the supplied power for each of the incandescent bulb, the compact fluorescent bulb and the LED bulb is usually expended as heat.
An incandescent bulb uses a filament to create light. A compact fluorescent bulb uses a gas excited by an electric field to create light. An LED bulb uses one or more LEDs in which each of the LEDs uses a semiconductor chip to create light. Because the LED bulb uses a semiconductor chip, the LED bulb can have a much longer life term than either an incandescent bulb or a compact fluorescent bulb.
The heat expended from the LED of an LED bulb is generated inside the semiconductor chip adjacent to the junction of different types of semiconductor materials. As the temperature rises in the semiconductor chip of an LED in the LED bulb, the light conversion efficiency can actually decrease as the input power is increased. Also, as the semiconductor chip of an LED is exposed to long periods of high temperatures, the life-span of the LEDs within the LED bulb decrease and/or the brightness of the LEDs within the LED bulb permanently drops.
Because heat is generated within the semiconductor chip of an LED, heat must be conducted out of the semiconductor chip via a path of low heat resistance. Such heat conduction or heat dissipation keeps the LED chip at a nominal temperature such that the LED will function most efficiently and have a long term life-span. A heat sink is typically used to conduct or dissipate heat away from the LED(s) in an LED light bulb.
Incandescent bulbs come in different light output capabilities, different shapes, different sizes and different types of screw-in type electrical connections. Although a compact fluorescent bulb is a completely different light technology than the incandescent bulb, compact fluorescent bulbs have been manufactured to have many of the same light output capacities as well as the same size, shape and screw-in type electrical connections as incandescent bulbs. Attempts have been made to the same with LED bulbs but the need for heatsinks has made such previously attempted LED bulbs unsightly or unworkable. Also, previously attempted LED bulbs have provided unidirectional light or poorly dispersed light in comparison to an incandescent bulb or a compact fluorescent bulb.
Accordingly, embodiments of the invention are directed to an LED bulb with modules having side-emitting LEDs that substantially obviates one or more of the problems due to limitations and disadvantages of the related art.
An object of embodiments of the invention is to provide an LED bulb that uniformly disperses light.
Another object of embodiments of the invention is to provide an LED bulb that dissipates heat from each of the LEDs.
Another object of embodiments of the invention is to maintain the efficiency of LEDs in an LED bulb.
Additional features and advantages of embodiments of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of embodiments of the invention. The objectives and other advantages of the embodiments of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these and other advantages and in accordance with the purpose of embodiments of the invention, as embodied and broadly described, a light emitting diode bulb includes: a base having a screw-in type electrical connector at a first end of the base; a power converter in the base for converting alternating current voltage into direct current voltage; a plurality of light emitting diode modules stacked on the base, wherein each of the light emitting diode modules have a plurality of side-emitting light emitting diodes; and a cover surrounding the plurality of light emitting diode modules stacked on the base.
In another aspect, the light emitting diode bulb includes: a base having an electrical connector at a first end; a pillar extending from a second end of the base opposite to the first end of the base; a power converter in the base for converting alternating current voltage into direct current voltage; a plurality of light emitting diode modules stacked on the base and surrounding the pillar, wherein each of the modules have a plurality of side-emitting light emitting diodes; and a cover surrounding the plurality of light emitting diode modules.
In yet another aspect, a light emitting diode bulb includes: a base having an electrical connector at a first end; a pillar extending from a second end of the base opposite to the first end of the base; a power converter in the base for converting alternating current voltage into direct current voltage; a first light emitting diode module having a first inner periphery surrounding the pillar and a first outer periphery opposite to the first inner periphery; a first plurality of side-emitting light emitting diodes at the first outer periphery; and a cover surrounding the first light emitting diode module.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of embodiments of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of embodiments of the invention.
a is a top view of an LED module;
b is a side view of an LED module;
a is a top view of a circuit board with parallel connected LEDs;
b is a bottom view of a circuit board with parallel connected LEDs;
a is a top view of a slotted circuit board with parallel connected LEDs;
b is a bottom view of a slotted circuit board with parallel connected LEDs;
a is a top view of a circuit board with groups of serially connected LEDs;
b is a bottom view of a circuit board with groups of serially connected LEDs;
a is a side view of an LED bulb according to a third exemplary embodiment of the invention;
b is a top view of an LED bulb according to the third exemplary embodiment of the invention;
Reference will now be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. In the drawings, the thicknesses of layers and regions are exaggerated for clarity. Like reference numerals in the drawings denote like elements.
a is a top view of an LED module and
The side-emitting LEDs 43 are electrically connected to the electrical traces 42. The interboard connector 44 has conductors (not shown) that connect to the electrical traces 42 and run to the upper and lower surfaces of the interboard connector 44 such that direct current voltage can be supplied to the side-emitting LEDs 43 of an LED module 40 from an adjoining interboard connector or a power converter. Thus, the conductors (not shown) of the interboard connector 44 are configured such that a plurality of LED modules can be stacked upon each other and adjoining interboard connectors will provide direct current voltage to all of the side-emitting LEDs in the stack of LED modules.
As shown in
a is a top view of a circuit board with parallel connected LEDs and
The LEDs 43 at the outer periphery of the circuit board 41 are side-emitting LEDs in that light generally emanates from the LEDs 43 in the same radial direction as the electrical trace on which an LED is mounted. The light of the side-emitting LEDs 43 is directed outward away from the circuit board 41 such that light is not directed at another circuit board when modules including the circuit boards are stacked, as shown in
The side-emitting LEDs 43 are two terminal devices in which one terminal of each of the side-emitting LEDs 43 is connected one of the electrical traces 42. The other terminal of each of the side-emitting LEDs 43 is connected to the backplane electrode 45 on the other side of the circuit board 41, as shown in
The electrical traces 42 and the backplane electrode 45 are formed of a metal or a metal alloy, such as aluminum or a copper alloy. The metal or metal alloy dissipates heat from the side-emitting LEDs 43 and transfers heat from the side-emitting LEDs 43 to the interboard connector 44. Although the backplane electrode 45 does not directly receive heat transfer from the side-emitting LEDs 43, the backplane electrode 45 can absorb heat through the circuit board 41 and radiate that heat into the air.
The side-emitting LEDs 43 at the outer periphery OP of the circuit board are less than a half of a watt, such as 0.064 watt. Typically, LEDs designed to output light at less than a half of a watt have a higher energy to light conversion efficiency than LEDs designed to output light at greater than a half of a watt. For example, if the twenty four side-emitting LEDs 43 in
The cover 57 can be either translucent or transparent. For example, a translucent cover can have a diffusion coating on the inside surface and/or outside surface of the cover to diffuse the light emitted from the side-emitting LEDs of the LED modules 40. In another example, a translucent cover can have a phosphor coating on the inside surface and/or outside surface of the cover to convert ultraviolet light emitted from the side-emitting LEDs of the LED modules 40 into visible light.
As shown in
In addition to the openings 22 in the sides of the base 20 between the pillar 30 and the screw-in type electrical connector 21, the base 20 also has openings 25 in the side of the base 20 from which the pillar 30 extends. The openings 22 and 25 in the base 20 facilitate air flow through the base 20 to cool the power converter 23. A screen or filter can be provided across the openings 22 in the base 20 to prevent dust intrusion into area within the base 20 containing the power converter 23.
The cover 57 has openings 58 adjacent to the cap 60. The openings 58 in the cover 57 can either be holes or slits. A screen or filter can be provided across the openings 58 in the cover 57 to prevent dust intrusion into the area within the cover 57 containing the LED modules 44.
a is a top view of a slotted circuit board with parallel connected LEDs and
The slots 48 promote air flow through a series of circuit boards 46 when the circuit boards 46 are parts of a stacked plurality of LED modules. Rather than just having air flow past the outer periphery of a circuit as in a series of solid circuit boards in a stacked plurality of LED modules, slotted circuit boards have air flow both past the outer peripheries and through the circuit boards in a stacked plurality of LED modules. The air flow through the circuit boards increases the amount of heat that can be removed from both the electrical traces 47 and the backplane electrode 49, which receive heat from the side-emitting LEDs 43. Such increased heat removal increases the efficiency at which heat can be dissipated from the side-emitting LEDs 43.
a is a top view of a circuit board with groups of serially connected LEDs and
The side-emitting LEDs 43 are two terminal devices in which each terminal is respectively connected to a different electrical trace of within a group such that LEDs connected to a group of electrical traces are connected in series. The backplane metal 52 is not used for electrical purposes but still serves as a heat radiator for the side-emitting LEDs 43 through the circuit board 50. A direct current voltage is provided to each of the serial connected groups of LEDs in parallel. An electrical failure in one serially connect group of LEDs connected in parallel to other groups of LEDs will not effect the operation of the other groups of LEDs. Using groups of serially connected LEDs on the circuit board 50 reduces the number and complexity of conductors in the interboard connectors used with the circuit boards to make LED modules.
As shown in
In addition to the openings 122 in the sides of the base 120 between the hollow pillar 130 and the screw-in type electrical connector 121, the base 120 also has openings 125 in the side of the base 120 from which the pillar 130 extends. The openings 122 and 125 in the base 120 facilitate air flow through the base 120 to cool the power converter 123. A screen or filter can be provided across the openings 122 in the base 120 to prevent dust intrusion into area within the base 120 containing the power converter 123.
The cap 160 has openings 161 to facilitate airflow in the hollow pillar 130 and through the openings 131 in the hollow pillar 130. The openings 161 in the cap 160 can either be holes, slits or a single hole. A screen or filter can be provided across the openings 161 in the cap 160 to prevent dust intrusion through the openings 131 in the hollow pillar 130 into the area within the cover 157 containing the LED modules 144.
a is a side view of an LED bulb according to a third exemplary embodiment of the invention. As shown in
b is a top view of an LED bulb according to the third exemplary embodiment of the invention. As shown in
In addition to the openings 222 in the sides of the base 220 between the hollow pillar 230 and the screw-in type electrical connector 221, the base 220 also has an opening 226 in the side of the base 220 from which the pillar 230 extends that corresponds to the interior of the hollow pillar 230. The openings 222 and 226 in the base 220 facilitate air flow through the base 220 to cool the power converter 223. A screen or filter can be provided across the openings 222 in the base 220 to prevent dust intrusion into area within the base 220 containing the power converter 223.
The cap 260 has an opening 261 to facilitate airflow in the hollow pillar 230 past the fins 231 in the hollow pillar 230. The opening 261 in the cap 260 can either be a single hole, a plurality of holes or a plurality of slits. A screen or filter can be provided across the opening 261 in the cap 260 to prevent dust intrusion through the openings 231 in the hollow pillar 230 so that fins 261 are not clogged or covered with dust.
Although the preferred embodiments are disclosed having three different air flow paths, embodiments of the inventions can include combinations of the different air flow paths disclosed above. Further, an electrical fan can be provided in either the base or the cap to increase air flow. It will be apparent to those skilled in the art that other various modifications and variations can be made in embodiments of the invention without departing from the spirit or scope of the invention. Thus, it is intended that embodiments of the invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
This invention claims the benefit of U.S. Provisional Patent Application No. 61/173,488 filed on Apr. 28, 2009, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61173488 | Apr 2009 | US |