In a liquid crystal display (LCD) matrix display, and in solid state lighting applications, such as street lighting, typically light emitting diodes (LEDs) form a plurality of strings of serially connected LEDs. Due to variations of manufacturing, temperature, and age, each LED string may exhibit distinctive voltage drops. This distinctive voltage drop from each of the LED string may cause a undesirable amount of heat dissipation.
Systems and methods to control a plurality of light emitting diode (LED) strings are disclosed herein. In an embodiment, a LED controller includes a voltage converter, a modulator, a plurality of current sinks, and a control logic coupled to the modulator. The voltage converter is configured to convert an input voltage to a regulated voltage level for each of a plurality of LED strings, wherein each of the plurality of LED strings includes a plurality of LEDs. Each LED string is to be connected to a current sink. The modulator coupled to the current sinks is configured to regulate each current sink operating in a linear region of a current-versus-voltage curve, and to receive first current that flows through each LED string and a first duty cycle associated with the first current. The control logic, based on digitized information of the first current from each LED string, is configured to provide digitized information of second current which includes two choices for each respective LED string so as, over the second current flowing through each LED string, to decrease a voltage drop across the current sink for each LED string. More specifically, the digitized information of the second current for each LED string includes a duty cycle and a current level associated with each second current.
In another embodiment, a system includes a LED controller and a plurality of LED strings. More specifically, the LED controller includes a voltage converter to power the plurality of LED strings, a modulator, a control logic coupled to the modulator, and a plurality of current sinks. Each current sink is coupled to each of the plurality of LED strings and the plurality of the current sinks is coupled to the modulator of the LED controller. Based on a feedback signal received from each current sink, the modulator is configured to regulate each current sink to operate in a linear region of a current-versus-voltage curve which is associated with a constant value of resistance. The control logic is configured to process information of first current flowing through each LED string, and based on the processed information, to provide updated information of second current that the modulator is to use to operate each LED string.
In a further embodiment, a method comprises regulating, by a modulator of a LED controller, a plurality of current sinks to operate in a linear region of a current-to-voltage curve which is associated with a constant value of resistance, wherein each current sink is coupled to each of a plurality of LED strings, receiving, by the modulator, information of first current flowing through each of a plurality of LED strings, processing, by a control logic coupled to the modulator, the information of the first current, and based on the processed information of the first current, providing, by the control logic, at least two choices of information of second current that will flow through each respective LED string.
In yet another embodiment, a LED controller includes a boost converter, a modulator, a plurality of current sinks, and a control logic coupled to the modulator. The boost converter is configured to step up an input voltage to a regulated voltage level at an output voltage node, wherein the output voltage node is usable to power a plurality of LED strings and each of the plurality of LED strings includes a plurality of LEDs. Each of the plurality of current sinks is coupled to each of the plurality of LED strings and configured to compensate a forward voltage drop generated by each coupled LED string. The modulator coupled to the current sinks is configured to regulate each current sink operating in a linear region of a current-versus-voltage curve, and to receive first current that flows through each LED string and a first duty cycle associated with the first current. The control logic, based on digitized information of the first current from each LED string, is configured to provide digitized information of second current which includes two choices for each respective LED string so as, over the second current flowing through each LED string, to decrease a magnitude of the forward voltage drop. More specifically, the digitized information of the second current for each LED string includes a duty cycle and a current level associated with each second current. While the control logic chooses first digitized information of the second current, the digitized information of the second current includes the same average current over time of the second current as the average current over time of the first current, and wherein the modulator is to use the digitized information of the second current to operate the respective current sink for each LED string. On the other hand, while the control logic chooses second digitized information of the second current, the control logic causes a time period during which the second current is active to be equivalent to a time period that is a duty cycle of the first current divided by an integer.
For a detailed description of exemplary embodiments of the invention, reference will now be made to the accompanying drawings in which:
Certain terms are used throughout the following description and claims to refer to particular system components. As one skilled in the art will appreciate, companies may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. In the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Also, the term “couple” or “couples” is intended to mean either an indirect or direct connection. Thus, if a first device couples to a second device, that connection may be through a direct connection, or through an indirect connection via other devices and connections.
The following discussion is directed to various embodiments of the invention. Although one or more of these embodiments may be preferred, the embodiments disclosed should not be interpreted, or otherwise used, as limiting the scope of the disclosure, including the claims. In addition, one skilled in the art will understand that the following description has broad application, and the discussion of any embodiment is meant only to be exemplary of that embodiment, and not intended to intimate that the scope of the disclosure, including the claims, is limited to that embodiment.
Light emitting diodes (LEDs), and in particular high intensity and medium intensity LED strings, are rapidly coming into wide use for lighting applications. LEDs with an overall high luminance are useful in a number of applications including backlighting for liquid crystal display (LCD) based monitors and televisions, collectively hereinafter related to as a matrix display, as well as for general lighting applications.
In various LCD matrix displays, and in solid state lighting applications, such as street lighting, typically the LEDs are supplied in a plurality of strings of serially connected LEDs. As such, the constituent LEDs of each LED string share a common current.
LEDs providing high luminance exhibit a range of forward voltage drops, denoted as Vf. The luminance of each LED is primarily a function of current flowing through the LED. Due to the manufacturing variation, operating temperature, and age, however, each LED may exhibit a different Vf, which may result in a significant variation of voltage drop for each LED string in a large array of LEDs. The array of LEDs is typically made up of multiple LED strings. The various LED strings may be connected in parallel with each other. This variation of voltage drop across each of the LED strings may be compensated by serially connecting a dissipative element (e.g., a resistor or a semiconductor device) to compensate the varying voltage drop associated with each LED string. However, the dissipative element may suffer from an issue of heat dissipation, as the dissipative element is a significant source of heat. More specifically, while the dissipative element provides the compensated voltage drop for each associated LED string, the big variation of the voltage drops (string by string) may result in undesirable heat dissipation. Thus, the disclosed embodiments provide a controller to cause the LED array to function normally while concurrently keeping the amount of heat generated by the dissipative element at a relatively low level.
In a preferred implementation, the controller to drive the LED array may be an individually-modulated multi-channel controller. In other words, each LED string (channel) is individually modulated by the controller in order to have a consistent and balanced backlight (i.e., brightness) for the LED array, which means that each LED string of the LED array share an equal brightness. As mentioned above, due to the variation of LED forward voltage drop, given a constant voltage applied to the LED strings, a different level of current may flow through each LED string, which in turn may result in a non-balanced backlight for the LED array. In this regard, in some preferred embodiments, the brightness of the LED string is determined, not only by a current level flowing through each LED string, but also by pulse width modulated (PWM) dimming which uses a PWM signal that includes a variable duty cycle to control the brightness of the LED string. The brightness of the LED string is determined by a product of the current level flowing through the LED string and the duty cycle of the PWM signal. Details of implementing the PWM duty cycle and the current level flowing through the LED string will be described below.
Embodiments of the disclosed invention provide systems and methods to decrease a voltage drop across each dissipative element that is serially connected to each LED string of a LED array so as to keep the amount of heat generated by the dissipative element as low as possible. More specifically, while concurrently maintaining an equal brightness for each LED string, the disclosed embodiments provide two choices of updated current information to each dissipative element. Based on the updated current information, each dissipative element may advantageously lower the amount of heat generated by itself, which results from the forward voltage drop of the connected LED string.
In some preferred embodiments, the LED strings (e.g., 160, 170, and 180) may form a LED array, wherein the LED array comprises “M×N” LEDs (M, N are positive integers). More particularly, the LED array includes “N” LED strings, and each LED string includes “M” individual LEDs. Typically, as shown in
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As mentioned above, each dissipative element 161, 171, 181 is configured to compensate the voltage variation due to the forward voltage drop of the LEDs of the corresponding LED string. In addition, in a preferred embodiment, each dissipative element is also configured to regulate the current flowing through LED string corresponding to that dissipative element. Thus, the dissipative element is generally referred to as a “current sink”. Still in a preferred embodiment, the regulation of current through the LED strings may be controlled via the modulator 106. Details of the regulation will be discussed with respect to the further illustration of the modulator 106 in
In a preferred example, the MOSFET, that is the current sink 161, 171, and 181, for each LED string may be regulated by the modulator 106 to operate in a linear region of a current-versus-voltage curve. More specifically, a gate signal (e.g., 101, 103, and 105) for each MOSFET is provided by the modulator 106 so that each MOSFET can be regulated to operate in the linear region. Operation of the MOSFET in the linear region means that a level for the current flowing through the MOSFET (same current flowing through the coupled LED string) is linearly proportional to a voltage drop across the MOSFET. Moreover, if the MOSFET is not subject to a severe manufacturing variation, the proportionality constant is fixed. In other words, a resistance value (i.e., voltage/current) for all the current sinks may share a common value.
The disclosed embodiments utilize the LED controller 150 to regulate each of the current sinks (e.g., 161, 171, and 181) to operate in the linear region, and moreover, the disclosed LED controller 150 is configured to determine, based on a first current (i.e., the present current), an updated current (i.e., second current) flowing through each LED string so as to reduce the amount of heat (i.e., power) generated by each current sink. As such, regulating, by the LED controller 150, the current flowing each LED string may advantageously provide a lower or minimum power dissipation for a given LED array. Generally, the current flowing through each LED string is a pulse width modulated (PWM) signal. More specifically, the current may periodically transition from a lower level to a higher level. A duty cycle is the percentage of time over a cycle that the current is at a higher level. For example, a 75% duty cycle means that the current of the LED string is a higher level 75% of each cycle. As described above, the brightness of each LED string is determined by the product of the current level and the duty cycle, so in order to keep the brightness constant, the LED controller 150 functions to maintain product of duty cycle and LED string current at a constant value. For example, a first current level may be 0.3 A and associated with a 100% duty cycle. After regulating by the LED controller 150, the current may increase to a second current level of 0.35 A and may be associated with a lower duty cycle of 85%. The product of the first current level and associated duty cycle (0.3×100%=0.3) is equivalent to the product of the second current (0.35×85%≈0.3).
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Continuing with the above example in which the first current and associated duty cycle are 0.3 A and 100%, and the second current and associated duty cycle are 0.35 A and 85%, duty cycle which are regulated by the LED controller 150, assume the constant Vout has been regulated by the LED controller 150 to drive the LED string. Due to the forward voltage drop of the LEDs, a compensating voltage drop (i.e., Vdropout), across the current sink may be implemented while flowing the first current through one of the LED strings. Since the current sink operates in the linear region, both of the first and second currents flowing through the current sink for the given LED string passes through a common value of resistance, i.e., the conductive resistance of the MOSFET, for example, 0.2Ω. As such, the power generated by the current sink while passing the first and second currents may be respectively expressed as, Vdropout×the first current level×associated duty cycle. Assuming a voltage drop across the current sink of 0.3V, this power is 3V×0.3 A×100%=0.9 W for the first current. Further, the second current level2×associated duty cycle×the conductive resistance of the MOSFET is 0.35 A2×85%×0.2 Ω=0.02 W. The difference of the dissipated power is 0.9 W−0.02 W=0.88 W. As a result, 0.68/0.9=97% power may be saved by LED controller 150 causing the second current to flow through the LED string and the coupled current sink.
By regulating each of the current sinks (e.g., 161, 171, and 181) to operate in the linear region and the current (including the current level and associated duty cycle) flowing through each current sink, the amount of heat, or energy, dissipation generated by the current sinks may be controlled and thus reduced. In a preferred embodiment, based on the predefined current level, once Vout is determined by the boost converter 102, a particular channel (LED string) in which the minimum value of Vdropout occurs is determined. By using the minimum Vdropout from that channel as a reference, the LED controller 150 regulates current flowing through each of the other remaining channels of the LED array so as to reduce a total power dissipation of the LED array. Preferably, Vdropout for each of the other remaining channels is greater than the minimum Vdropout and the regulated current flowing each of the remaining channels is greater than the predefined current level. Details of how the LED controller 150 associates the second current (updated current) with the first current (e.g., the predefined current level) will be provided with respect to waveforms of the first and second current in
The window comparator 202 preferably is configured to compare Vx with the reference voltage levels Ref 1 and Ref 2. In a preferred embodiment, as long as Vx is between Ref 1 and Ref 2, Vx is used to regulate the corresponding current sink (e.g., 161) to work in the linear region. As such, the window comparator 202 may sense Vx on the fly and continuously provide a voltage signal 101 to Vx so as to keep the current sink 161 operating in the linear region.
As described above, the current sensing device 110 is configured to sense the current flowing through the corresponding LED string 160 and current sink 161. In a preferred implementation, the sensed current (e.g., encoded in signal 107) is a PWM signal that is a feedback signal to the ADC 108 of the modulator. Since the signal 107 is an input signal to the ADC 108, the signal 107 may be referred to as “PWMI”. After the ADC 108 receives the signal 107, the ADC 108 is configured to process and convert the signal 107 into a digital signal so as to provide the control logic 104 digitized information of the PWMI. The conversion of the analog signal 107 may include calculating a current level and associated duty cycle of the sensed PWMI (i.e., signal 107).
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In
In
The flow chart 400 continues at block 404 with receiving, by the modulator 106, information of the first current flowing through each channel (LED string and coupled current sink). The information includes a current level and associated duty cycle of the first current. Subsequently, at block 406, the information of the first current is digitized by the ADC 108, and processed by the control logic 104.
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The above discussion is meant to be illustrative of the principles and various embodiments of the present invention. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.
Under 35 U.S.C. § 120, this continuation application claims benefits of and priority to U.S. patent application Ser. No. 14/644,520 (TI-73742), filed on Mar. 11, 2015, which is a continuation of copending International Application No. PCT/CN2014/089889, with an international filing date of Oct. 30, 2014, which designated the United States. The entireties of the above referenced applications are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | 14644520 | Mar 2015 | US |
Child | 15879688 | US | |
Parent | PCT/CN2014/089889 | Oct 2014 | US |
Child | 14644520 | US |