This application is based on Japanese Patent Application No. 2010-258433 filed on Nov. 19, 2010, the contents of which are hereby incorporated by reference.
1. Technical Field of the Invention
The present invention relates to: an LED (Light Emitting Diode) drive circuit that drives an LED; and an LED illumination apparatus that uses an LED as a light source.
2. Description of the Prior Art
An LED has features of a low electric-current consumption, a long life and the like and is spreading its application into not only a display apparatus but also an illumination apparatus and the like (e.g., see JP-A-2008-235530 and JP-A-2006-319172). Here, in an LED illumination apparatus, to obtain a desired illuminance, a plurality of LEDs are used in many cases.
A general illumination apparatus often uses a commercial 100 VAC power supply; and considering a case and the like where an LED illumination apparatus is used instead of the general illumination apparatus such as an incandescent lamp and the like, it is desirable that the LED illumination apparatus also is so structured as to use the commercial 100 VAC power supply like the general illumination apparatus.
Besides, in a case where light adjustment control is applied to an incandescent lamp, a phase control type of light adjuster (generally called incandescent lamp light controller) is used which is able to easily perform the light adjustment control by turning on a switching element (generally, a thyristor element or a TRIAC element) at a phase angle of an a.c. power supply voltage and by supplying electricity to the incandescent lamp by means of only one volume element.
Various techniques are necessary to connect the LED illumination apparatus to an existing phase control type of light adjuster; and a design value as one of the techniques significantly depends on the light adjuster that is used. However, there are many kinds of light adjusters, so that there are many cases where it is hard to imagine to what kind of light adjuster the LED illumination apparatus is connected in designing an LED drive circuit and an LED of the LED illumination apparatus. There is a case where even if erroneous operation does not occur and a light adjustment characteristic is appropriate in a light adjuster, erroneous operation such as a flicker and the like occurs and the light adjustment characteristic is improper in another light adjuster. Besides, there is a case where a design value is set to deal with various kinds of light adjusters, which however causes problems that the electric-current consumption of the LED increases and the efficiency deteriorates.
It is an object of the present invention to provide an LED drive circuit and an LED illumination apparatus that are able to appropriately drive an LED even in a case where they are connected to any phase control type of light adjuster.
To achieve the above object, an LED drive circuit according to the present invention is an LED drive circuit that is connectable to a phase control type of light adjuster, receives a voltage based on an a.c. voltage to drive an LED load and has a structure which includes:
an adjustment signal generation portion that generates an adjustment signal in accordance with a characteristic of a phase control type of light adjuster which is connected to the LED drive circuit; and
an adjustment portion that receives the adjustment signal to adjust a characteristic for driving the LED load.
Besides, in the above structure, a structure may be employed in which the adjustment signal generation portion detects a characteristic of the connected phase control type of light adjuster and generates an adjustment signal in accordance with a detection result.
Besides, in the above structure, a structure may be employed in which the adjustment signal generation portion generates an adjustment signal in accordance with a switch changeover.
Besides, in any one of the above structures, a structure may be employed in which the adjustment signal generation portion generates an adjustment signal that has a voltage in accordance with an impedance at an off time of the phase control type of light adjuster.
Besides, in the present structure, a structure may be employed in which during a time the phase control type of light adjuster is in an off state, the adjustment portion subtracts an electric current from an electricity supply line, which supplies a driving electric current to the LED load, by an electric-current subtraction amount in accordance with the adjustment signal received from the adjustment signal generation portion.
Besides, in any one of the above structures, a structure may be employed in which the adjustment signal generation portion generates an adjustment signal in accordance with at least one of a maximum light amount time phase angle and a minimum light amount time phase angle of the phase control type of light adjuster.
Besides, in the present structure, a structure may be employed in which the adjustment portion adjusts a light adjustment characteristic in accordance with the adjustment signal received from the adjustment signal generation portion.
Besides, in any one of the above structures, a structure may be employed in which the adjustment signal generation portion generates an adjustment signal in accordance with at least one of an amplitude, a resonance frequency, a resonance pulse number at a portion where an electric current of an electric-current hold portion of the phase control type of light adjuster resonates.
Besides, in the present structure, a structure may be employed in which based on the adjustment signal received from the adjustment signal generation portion, the adjustment portion decides at least one of an electric-current subtraction amount and an electric-current subtraction time; and based on a decision result, subtracts an electric current from an electricity supply line for supplying a driving electric current to the LED load starting at timing the phase control type of light adjuster is turned on.
Besides, in any one the above structures, a structure may be employed in which the adjustment signal generation portion generates an adjustment signal that has a voltage in accordance with a hold electric current of an electric-current hold portion of the phase control type of light adjuster.
Besides, in the present structure, a structure may be employed in which based on the adjustment signal received from the adjustment signal generation portion, the adjustment portion decides an electric-current subtraction amount; and based on a decision result, subtracts an electric current from an electricity supply line for supplying a driving electric current to the LED load.
Besides, in the above structure, a structure may be employed which further includes a photodiode that receives light from the LED load; wherein based on an output from the photodiode, the adjustment signal generation portion generates the adjustment signal.
Besides, in the above structure, a structure may be employed in which the adjustment signal generation portion includes an external switch, changes and generates a combination of respective adjustment signals in accordance with a plurality of kinds of characteristics of the connected phase control type of light adjuster by operating the external switch.
Besides, an LED illumination apparatus according to the present invention includes the LED drive circuit having any one of the above structures; and an LED load connected to an output side of the LED drive circuit.
Hereinafter, embodiments of the present invention are described with reference to the drawings.
In the phase control type of light adjuster 2, if a knob (not shown) of a semi-fixed resistor Rvar1 is set at a position, a TRIAC Tri1 is turned on at a phase angle that corresponds to the set position. Further, in the phase control type of light adjuster 2, a noise prevention circuit formed of a capacitor C1 and an inductor L1 is disposed; and terminal noise, which returns from the phase control type of light adjuster 2 to a power-supply line, is reduced by the noise prevention circuit. Besides, the LED electric-current control circuit 5 is a circuit portion that prevents more than a predetermined electric current from flowing in the LED module 3.
The electric current subtraction portion 7 as an adjustment portion subtracts an electric current from an electricity supply line LN1 that supplies an LED drive electric current to the LED module 3.
To automatically detect an impedance during a time the phase control type of light adjuster 2 is in an off time, the impedance adjustment signal generation portion 6 detects an input voltage to the LED drive circuit 4 when the a.c. power supply 1 has an instantaneous value of 10 V (here, the off time of the phase control type of light adjuster 2 means that the TRIAC Tri1, which is an electric-current hold means in an inside of the phase control type of light adjuster 2, is in an off time.). Here, when the phase control type of light adjuster 2 is in the off state, the 10 V is not limiting.
Z1c=(10−VDR)/VDR×Zd (1)
where Z1c: the impedance of the phase control type of light adjuster 2, Zd: the impedance (predetermined value) of the portion A (
And, the impedance adjustment signal generation portion 6 generates an adjustment signal in accordance with the calculated impedance during the off time of the phase control type of light adjuster 2. For example, if the impedance is 20 kΩ, an adjustment signal of 2.0 V is generated; if the impedance is 40 KΩ, an adjustment signal of 1.0 V is generated. The adjustment signal may be decided with reference to a table that defines a range of the impedance, or may be successively decided by means of a numerical formula.
Here, the adjustment signal may be generated at every period of the a.c. power supply, or may be generated at the first period only and held for later. Besides, the adjustment signal may be stored into a nonvolatile external storage device (EEPROM and the like). According to this, it becomes unnecessary to detect the impedance every time and it is possible to prevent an influence due to fluctuation of the detection.
The electric current subtraction portion 7, in accordance with the adjustment signal that is generated and output from the impedance adjustment signal generation portion 6, subtracts an electric current from the electricity supply line LN1 by using a MOS transistor (not shown) during the off time of the phase control type of light adjuster 2. For example, if the adjustment signal is 2.0 V, a subtraction amount of 10 mA is subtracted; if the adjustment signal is 1.0 V, a subtraction amount of 5 mA is subtracted. In other words, the smaller the calculated impedance during the off time of the phase control type of light adjuster 2 is, the larger the electric-current subtraction amount is. If the voltage applied to the LED drive circuit 4 is 50 V, the impedance of the portion A (
Here, to reduce the erroneous operation, it is desirable that the electric-current subtraction amount is made large and the impedance of the portion A (
Besides, in the first embodiment, the impedance adjustment portion 6 may also be structured as shown in
The light adjustment characteristic adjustment signal generation portion 10 is provided with a switch (not shown) that is able to be pushed by the user. If this switch is pushed, the light adjustment characteristic adjustment signal generation portion 10 smooths the input voltage to the LED drive circuit 8 at that time; and stores an adjustment signal, which has a correlation with the smoothed input voltage, into a nonvolatile storage device (not shown). The smoothed input voltage to the LED drive circuit 8 indicates a phase angle.
Here, in a case where another light adjuster B, which has the minimum phase angle 30° and the maximum phase angle 130°, is connected, in the reference light adjustment characteristic, the output electric power for the LED module 3 becomes 13.8 W for the minimum phase angle while the output electric power becomes 1.8 W for the maximum phase angle. Accord to this, the brightness of the LED at the minimum phase angle becomes too bright compared with the case of the light adjuster A, while the brightness of the LED at the maximum phase angle does not become sufficiently dark. Because of this, it is necessary to adjust the light adjustment characteristic such that the output electric power becomes 12 W for the minimum phase angle 30° and the output electric power becomes 0 W for the maximum phase angle 130° (a broken line portion in
The light adjustment characteristic adjustment portion 11 receives the above adjustment signals V1, V2 from the light adjustment characteristic adjustment signal generation portion 10; and detects the minimum phase angle and the maximum phase angle from the adjustment signals V1, V2 and the reference light adjustment characteristic (30° and 130° in the example of
Besides, in the second embodiment, the light adjustment characteristic adjustment signal generation portion 10 may also be structured as shown in
The resonance prevention adjustment signal generation portion 14 detects an amplitude, a frequency, and a resonance pulse number from a portion where a TRIAC electric current resonates.
As for the amplitude, the electric current-voltage conversion circuit 14c converts an electric current flowing in the electricity supply line LN1 into a voltage; thereafter, outputs an adjustment signal (first adjustment signal) that correlates with the electric current amplitude. Besides, the F-V transducer 14a transduces a resonance frequency of a high-frequency component, which is extracted from the input voltage to the LED drive circuit 12 by the high-pass filter 14a, into a voltage (the resonance frequency is from a few kilohertz to tens of kilohertz). And, the resonance pulse counter 14d counts resonance pulses of the high-frequency component that is extracted from the input voltage to the LED drive circuit 12 by the high-pass filter 14a; and outputs an adjustment signal (second adjustment signal) that has a voltage obtained by dividing the number of counted resonance pulses by the voltage converted from the resonance frequency.
For example, as shown in tables 1 and 2, in a case where a light adjuster A is connected, under a condition that at the resonance portion of the TRIAC electric current, the electric current amplitude is 100 mA; the resonance frequency is 10 kHz; and the resonance pulse number is 5, 0.5 V is output as the first adjustment signal; and 5 V is output as the second adjustment signal. Besides, for example, as shown in the tables 1 and 2, in a case where a light adjuster B is connected, under a condition that at the resonance portion of the TRIAC electric current, the electric current amplitude is 200 mA; the resonance frequency is 20 kHz; and the resonance pulse number is 5, 1 V is output as the first adjustment signal; and 2.5 V is output as the second adjustment signal.
Here, the adjustment signal may be obtained at every period of the a.c. power supply or may be obtained and held when the voltage is applied to the LED electric-current drive circuit 12. Besides, the adjustment signal may be stored into a nonvolatile external storage device.
The electric-current subtraction portion 15 decides an electric-current subtraction amount in accordance with the first adjustment signal received from the resonance prevention adjustment signal generation portion 14; decides an electric-current subtraction time in accordance with the second adjustment signal received from the resonance prevention adjustment signal generation portion 14; and uses the decided electric-current subtraction amount and electric-current subtraction time to subtract an electric current from the electricity supply line LN1 by means of the MOS transistor (not shown) starting at timing the TRIAC Tri1 is turned on. For example, in the case where the light adjuster A is connected, the first adjustment signal 0.5 V is received and the subtraction amount is decided on 100 mA; the second adjustment signal 5 V is received and the subtraction time is decided on 0.5 ms. Besides, in the case where the light adjuster B is connected, the first adjustment signal 1 V is received and the subtraction amount is decided on 200 mA; the second adjustment signal 2.5 V is received and the subtraction time is decided on 0.25 ms. The subtraction electric-current amount and subtraction time may be decided with reference to a table that defines a range of the adjustment signal, or may be successively decided by means of a numerical formula. According to this, even if any phase control type of light adjuster 2 is connected, it is possible to reduce the flicker of the LED and increase the efficiency by curbing the resonance of the TRIAC electric current that occurs at the time the TRIAC Tri1 is turned on.
Besides, in the third embodiment, the resonance prevention adjustment signal generation portion 14 may also be structured as shown in
The electric-current hold means maintenance adjustment signal generation portion 18 goes into a test mode at a time an input voltage to the LED drive circuit 16 is applied to the electric-current hold means maintenance adjustment signal generation portion 18. Going into the test mode, the electric-current hold means maintenance adjustment signal generation portion 18 makes the electric-current subtraction portion 19 start to subtract an electric current from the electricity supply line LN1, and starts to monitor the input voltage to the LED drive circuit 16. The electric-current hold means maintenance adjustment signal generation portion 18 reduces the subtraction amount subtracted by the electric-current subtraction portion 19, and monitors the input voltage. In the state where the TRIAC Tri1 is kept in the on state by the electric-current subtraction, a voltage having the same waveform as the a.c. power supply is input into the LED drive circuit 16; however, if the TRIAC Tri1 is turned off thanks to the reduction of the subtraction amount, the input voltage sharply decreases (timing t1 in
For example, as shown in table 3, in the case of the light adjuster A, if the hold electric-current amount is determined to be 20 mA, the electric-current hold means maintenance adjustment signal generation portion 18 outputs the first adjustment signal of 2 V; in the case of the light adjuster B, if the hold electric-current amount is determined to be 10 mA, the electric-current hold means maintenance adjustment signal generation portion 18 outputs the first adjustment signal of 1 V.
Besides, the electric-current hold means maintenance adjustment signal generation portion 18 in the test mode, based on the input voltage at the time the input voltage to the LED drive circuit 16 sharply decreases, calculates a time from the time the TRIAC Tri1 is turned off to the time the a.c. voltage becomes 0 V, and outputs the second adjustment signal that correlates with the calculated time.
Here, the electric-current hold means maintenance adjustment signal generation portion 18 holds the output of the adjustment signal during the time the input voltage is applied. Besides, a switch may be disposed; and at a time the switch is pushed, the electric-current hold means maintenance adjustment signal generation portion 18 may go into the test mode and store the adjustment signal into a nonvolatile storage device.
The electric-current subtraction portion 19 receives the first adjustment signal from the electric-current hold means maintenance adjustment signal generation portion 18 and decides a subtraction electric-current amount, while receives the second adjustment signal and decides an electric-current subtraction time and an electric-current subtraction start voltage.
For example, if the first adjustment signal is 2 V as described above, the subtraction electric-current amount is decided on 20 mA; if the first adjustment signal is 1 V, the subtraction electric-current amount is decided on 10 mA.
The electric-current subtraction time is set at the same time as the time from the TRIAC Tri1 being turned off to the a.c. voltage becoming 0 V. The electric-current subtraction start voltage is set at 141×Sin (2π×50 Hz×0.5 ms)=22 V in a case where for example, the time from the TRIAC Tri1 being turned off to the a.c. voltage becoming 0 V is 0.5 ms and the a.c. voltage is an effective voltage of 100 V.
And, the electric-current subtraction portion 19 uses the MOS transistor (not shown) to subtract an electric current from the electricity supply line LN1 in accordance with the decided subtraction electric-current amount and subtraction time starting at timing the input voltage to the LED drive circuit 16 becomes the decided electric-current start voltage. In
Here, according to the same structure as the above structure shown in
Next, embodiments, in which a photodiode is added to the above first to fourth embodiments, are described.
A state of light from the LED module 3 is detected by the photodiode PD. A visible flicker has a frequency of about 30 Hz or below; accordingly, the low-pass filter 20 having a cut frequency of about 30 Hz is used to extract a low-frequency component from an output from the photodiode PD. And, the amplitude detection portion 21 determines that a flicker occurs when the amplitude of the low-frequency component extracted by the low-pass filter 20 exceeds a predetermined value; and outputs an amplitude detection signal to the impedance adjustment signal generation portion 6. The impedance adjustment signal generation portion 6 outputs a signal, as a corrected adjustment signal, which is obtained by adding the amplitude detection signal to the occurring adjustment signal. According to this, it is possible to curb the flicker of the LED.
The same adjustment signal correction as the above correction is applied to embodiments in which a photodiode is added to the third and fourth embodiments shown in
Besides,
As the adjustment signal generation portion, as shown in
Here, as an LED illumination apparatus that has the LED drive circuit according the above-described embodiments, there are an LED light bulb and the like that include, for example, the diode bridge, the LED drive circuit, and the LED module.
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