This application is based on Japanese Patent Application No. 2010-211565 filed on Sep. 22, 2010, the contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an LED drive circuit that directly drives an LED (light-emitting diode) by use of a voltage obtained by rectifying alternating current power, and to an LED illumination component, an LED illumination device, and an LED illumination system that use the LED drive circuit.
2. Description of the Prior Art
An LED is characterized by its low current consumption, long life, and so on, and its range of applications has been expanding not only to displays but also to illumination apparatuses and the like. An LED illumination apparatus often uses a plurality of LEDs in order to attain desired illuminance.
A general-use illumination apparatus often uses a commercial AC 100 V power source, and considering, for example, a case where an LED illumination component is used in place of a general-use illumination component such as an incandescent lamp, it is desirable that, similarly to a general-use illumination component, an LED illumination component also be configured to use a commercial AC 100 V power source.
Furthermore, in seeking to perform light control of an incandescent lamp, a phase-control light controller (referred to generally as an incandescent light controller) is used in which a switching element (generally, a thyristor element or a triac element) is switched on at a certain phase angle of an alternating current power source voltage and that thus allows light control through control of power supply to the incandescent lamp to be performed easily with a simple operation of a volume element (see, for example, JP-A-2005-26142).
It is desirable that in seeking to perform light control of an LED illumination component that uses an AC power source, the LED illumination component be connectable as it is to an existing phase-control light controller for an incandescent lamp. By changing only an illumination component from an incandescent lamp to an LED illumination component while using existing light control equipment therewith, compared with a case of using the incandescent lamp, power consumption can be reduced considerably (see, for example, JP-A-2006-319172). Furthermore, this can also secure compatibility without requiring the light control equipment to be changed to a type used exclusively for an LED illumination component and thus reduces equipment cost. Furthermore, an LED illumination apparatus takes any of many various forms such as a lamp for main illumination, an electric bulb, a downlight, an under-shelf light, and a lamp for indirect illumination and uses a power source technique suitable for the form it takes.
Examples of such a power source technique include an AC/DC method in which an LED is driven by use of a DC voltage obtained by smoothing AC power and an AC direct drive method in which an LED is driven directly by use of a voltage obtained by rectifying AC power. The methods as the power source techniques have their respective characteristics, and there are two types of the AC/DC method: a voltage step-up type and a voltage step-down type. Either of these types, while allowing high-efficiency driving of an LED, involves driving an LED by use of a DC voltage obtained by smoothing an alternating current voltage with a voltage smoother, which leads to the complication of a circuit and requires that a transformer, a coil, and a capacitor having large time constants be used selectively and thus that components having relatively large volumes be used.
On the other hand, in the AC direct drive method, while this method is somewhat less efficient compared with the AC/DC method, an LED is turned off if a rectified input voltage is smaller than a forward voltage obtained when the LED starts to glow. The LED is turned off in repeated cycles of 100 Hz to 120 Hz obtained by rectifying a frequency of 50 Hz to 60 Hz of a general-purpose power source. In a case of a camera or the like, if this timing synchronizes with imaging timing of the camera, a large variation in brightness is perceived, which, however, is hardly perceivable to the human eye due to an extremely short blinking cycle. Also, this method involves directly driving the LED by use of a rectified voltage, thus providing a relatively simple configuration including a reduced number of components and requiring no high-profile components such as a coil and a capacitor, and is therefore used favorably for a thin power module. For example, in a case of an illumination apparatus such as an under-shelf light, a power module that takes up only a limited space is required, and thus it is best to use the AC direct drive method.
Now,
It is known, however, that also in performing light control of the incandescent lamp 41 with the phase-control light controller 2 as shown in
It is desired that in seeking to perform light control of an LED illumination component that uses an alternating current power source, a phase-control light controller be used as in a case of performing light control of an incandescent lamp. Now,
In a case where the light control level is set to a high brightness level, a triac Tri1 included in the phase-control light controller 2 is switched from an off-state to an on-state at a small phase angle (for example, 40°) to cause the voltage V2 generated at the positive side output end of the diode bridge DB1 to rise sharply (see
With the alternating current power source 1 having a frequency of 50 Hz to 60 Hz, when a light-emitting element is driven directly by use of a voltage rectified by the diode bridge DB1, blinking occurs repeatedly at 100 Hz to 120 Hz, which, however, is too fast for the human eye to follow and thus is perceived as if the light-emitting element is glowing continuously. In order to maintain brightness at a constant level, it is required that the current in the LED module 3 be set to have a constant value in every cycle. Generally speaking, however, various devices are connected to the alternating current power source 1, so that an output voltage of the alternating current power source 1 fluctuates in various cycles. As a result, there occurs a variation in switching timing of the triac Tri1 included in the phase-control light controller 2 to cause a minute variation in phase angle. In a case where the light control level is set to a low brightness level, this results in a large variation in current in the LED module 3, and when alternating current power fluctuates at a low frequency (for example, a little higher than 10 Hz or lower), such a variation can be followed by the human eye and thus is perceived in the form of flickering.
Furthermore, the amount of the above-described variation is relatively small when a light emission duration of the LED module 3 is long and relatively large when the light emission duration of the LED module 3 is short. For example, if the switching timing of the triac Tri1 varies by 40 μs, at a phase angle of 30°, the amount of the variation is substantially 1%, i.e. there occurs no noticeable degree of change in light (luminance), whereas at a phase angle of 130° or larger, there occurs a noticeable degree of change in light (luminance).
It is an object of the present invention to provide an LED drive circuit, an LED illumination component, an LED illumination device, and an LED illumination system that are capable of reducing the occurrence of flickering in an LED load under low-luminance light control due to fluctuations in alternating current power.
An LED drive circuit of the present invention is an LED drive circuit that is connectable to a phase-control light controller and drives an LED load by use of a voltage obtained by rectifying a phase-controlled alternating current voltage inputted from the phase-control light controller. The LED drive circuit includes: a first phase angle detection portion that detects a phase angle in a present cycle; a second phase angle detection portion that detects a phase angle in a cycle preceding the present cycle by at least one cycle; a bias portion that generates a detection signal by adding a predetermined delay time to a phase angle obtained by averaging the phase angle detected by the first phase angle detection portion and the phase angle detected by the second phase angle detection portion; and a drive portion that starts current supply to the LED load at timing based on the detection signal generated by the bias portion.
According to this configuration, even if a phase angle of an output voltage of the phase-control light controller minutely varies in every cycle due to fluctuations in alternating current power, since a detection signal is generated by adding a predetermined delay time to an averaged phase angle and current supply to the LED load is started at timing based on the detection signal, the occurrence of flickering in the LED load under low-luminance light control can be reduced.
Furthermore, a positive threshold voltage and a negative threshold voltage of a switching element in the phase angle control light controller may have different values from each other. Even in such a case, by performing averaging, for example, in every cycle, a positive phase angle and a negative phase angle can be averaged. Furthermore, by performing averaging, for example, in every two cycles, positive phase angles and negative phase angles can be averaged, respectively.
Furthermore, in the above-described configuration, the bias portion may include a delay circuit having: a capacitor; a charging/discharging circuit that discharges the capacitor, which has been charged to a predetermined voltage, by use of a first constant current for a time period of a phase angle in a cycle preceding the present cycle by one cycle detected by the second phase angle detection portion, charges the capacitor by use of the first constant current for a time period of the phase angle in the present cycle detected by the first phase angle detection portion, and then further charges the capacitor by use of a second constant current; and a detection circuit that detects that the a voltage of the capacitor has attained a predetermined voltage after the charging of the capacitor by use of the second constant current.
Furthermore, in the above-described configuration, the bias portion may include a delay circuit having: a capacitor; a charging/discharging circuit that discharges the capacitor, which has been charged to a predetermined voltage, by use of a first constant current for a time period of a phase angle in a cycle preceding the present cycle by two cycles detected by the second phase angle detection portion, charges the capacitor by use of the first constant current for a time period of the phase angle in the present cycle detected by the first phase angle detection portion, and then further charges the capacitor by use of a second constant current; and a detection circuit that detects that a voltage of the capacitor has attained a predetermined voltage after the charging of the capacitor by use of the second constant current.
Furthermore, in any of the above-described configurations, absolute values of the first constant current and the second constant current or the ratio between the first constant current and the second constant current may set to be externally adjustable.
According to this configuration, a delay time and an averaging rate can be externally adjusted in accordance with the degree of fluctuations in alternating current power.
Furthermore, in any of the above-described configurations, the drive portion may be configured to stop the current supply to the LED load when the detection signal generated by the bias portion has a voltage not higher than a predetermined voltage and start the current supply to the LED load at a predetermined time constant when the detection signal generated by the bias portion has a voltage exceeding the predetermined voltage.
According to this configuration, current supply to the LED load is slowly started when a detection signal generated by the bias portion has a voltage exceeding a predetermined voltage, and thus a variation in current due to a variation in phase angle can be reduced, so that the occurrence of flickering in the LED load can be further reduced.
Furthermore, in any of the above-described configurations, in a power supply line of the LED load, a filter may be provided that reduces switching noise generated upon switching-on of a switching element in the phase-control light controller.
This configuration can reduce the occurrence of flickering in the LED load due to switching noise generated upon switching-on of a switching element in the phase-control light controller.
Furthermore, an LED illumination component of the present invention includes: an LED drive circuit having any of the above-described configurations; and the LED load that is connected to an output side of the LED drive circuit.
Furthermore, an LED illumination device of the present invention includes: an LED drive circuit having any of the above-described configurations; or an LED illumination component having the above-described configuration.
Furthermore, an LED illumination system of the present invention includes: either of an LED illumination component having the above-described configuration and an LED illumination device having the above-described configuration; and the phase-control light controller that is connected to an input side of the either of the LED illumination component and the LED illumination device.
Hereinafter, an embodiment of the present invention will be described with reference to the appended drawings.
The first phase angle detection portion 6 detects a length of time from a zero-crossing point of an output voltage of the diode bridge DB1 to a rising edge thereof in a present cycle, i.e. a phase angle in the present cycle (T1 in
Thus, even if the phase angle varies in every cycle, since the LED module 3 can be driven at timing of an averaged phase angle, the occurrence of flickering in the LED module 3 particularly under low-luminance light control can be reduced.
Particularly in a case where the length of time (T2 in
As a solution to this, in this embodiment, the bias portion 8 includes the delay unit 9 thereby to generate an average phase angle detection signal by adding a predetermined delay time (Tdelay in
Now,
Now, the following describes an operation of the delay circuit with reference to a timing chart shown in
The end voltage Vca of the capacitor Ca is expressed by
Vca=Va+(−Ia×T2+Ia×T1+Ib×Td)/Ca (Ca represents a capacitance of the capacitor Ca).
Assuming that Vca=Vb and Ib=2Ia,
T1+Td representing a phase angle detected by the bias portion 8 is expressed by
T1+Td=(T1+T2)/2+Tdelay.
In this case, however, Tdelay=(Vb−Va)×Ca/Ib.
That is, a phase angle detected by the bias portion 8 is defined to be a phase angle obtained by adding the delay time Tdelay to a phase angle obtained by averaging T1 and T2.
Furthermore, at this time, in the second delay circuit 9b, the switch SW is switched off, and for a time period (T2′ in
Then, upon switching of the switches SW1 to SW3 to H at a zero-crossing point of an output voltage of the diode bridge DB1, an output of the second delay circuit 9b, which is at a low level, is outputted to the drive portion 5, so that an output of the bias portion 8 is turned to a low level. In the second delay circuit 9b, for a time period (T1′ in
Furthermore,
First, upon switching of the switches SW1, SW5, SW6, and SW8 to H and switching of the switches SW2, SW3, SW4, SW7, and SW9 to L, in the first delay circuit 9a, for a time period (T2 in
Then, upon switching of the switches SW1, SW4, SW7, and SW9 to H and switching of the switches SW2, SW3, SW5, SW6, and SW8 to L at a zero-crossing point of an output voltage of the diode bridge DB1, in the first delay circuit 9a, for a time period (T1 in
Absolute values of the constant current Ia used to charge/discharge the above-described capacitor Ca and the constant current Ib or the ratio between the constant current Ia and the constant current Ib may be set to be externally adjustable so that a phase angle averaging rate and a delay time can be adjusted. With this configuration, even if an already-existing light controller having a function of reducing a variation in phase angle in response to a variation in power possibly fails to sufficiently fulfill the function due to a power source state at an installation site thereof, a phase angle averaging rate and a phase angle averaging range can be externally adjusted. Furthermore, a delay time may be adjusted by externally replacing the capacitor Ca.
Next, the following describes a specific configuration example of the drive portion 5 and the current limitation circuit 4 with reference to
The error amplifier EAMP10 compares a voltage into which a current is converted by the resistor R10 with a reference voltage Vref101 and based on a result thereof; controls a gate voltage of the transistor TR101 so that these voltages are equal to each other, thereby performing control so that a constant current is passed through the LED module 3. Furthermore, the comparator COMP10 compares an output of the bias portion 8 with a reference voltage Vref102 and based on a result thereof, controls a gate voltage of the transistor Tr102. If an output of the bias portion 8 is at a low level, the transistor Tr102 is switched on, so that the transistor Tr101 is switched off, and thus no current flows through the LED module 3. If the output of the bias portion 8 is turned to a high level, the transistor Tr102 is switched off, so that the capacitor C10 is charged to cause the gate voltage of the transistor Tr101 to rise at a predetermined time constant, and thus a current is slowly passed through the LED module 3.
Under low-brightness light control, a voltage applied to the LED module 3 when an output of the bias portion 8 rises is, as shown in
An output of the diode bridge DB1 may be inputted to a non-inverting input terminal of the comparator COMP10 in
Furthermore,
In the power source line, an inductor may be inserted in series with the LED module 3. Furthermore, a capacitor may be connected in parallel with the LED module 3.
In addition to the foregoing embodiment of the present invention as one example, following configurations are also possible. For example, an input voltage of the LED drive circuit according to the present invention is not limited to a commercial power source voltage of 100 V used in Japan. With a circuit constant of the LED drive circuit according to the present invention set to an appropriate value, a commercial power source voltage used outside Japan or a stepped-down alternating current voltage can be used as an input voltage of the LED drive circuit according to the present invention.
Furthermore, adding a protection element such as a current fuse to the LED drive circuit according to the present invention allows a safer LED drive circuit to be provided.
Furthermore, in the foregoing LED drive circuit, the current limitation circuit 4 is connected to an anode side of the LED module 3. With respective circuit constants set appropriately, however, there is no problem in connecting the current limitation circuit 4 to a cathode side of the LED module 3.
Furthermore, the current limitation circuit 4 is a circuit portion for preventing a current equal to or larger than a rated current from flowing through the LED module 3. There are possible cases where the current limitation circuit 4 performs current limitation by use of only a passive element such as a resistor and by combined use of a resistor and an active element such as a transistor.
Furthermore, in a case where a current having a sufficient margin with respect to a rated current is passed through the LED module 3, omitting the current limitation circuit 4 has no effect on a light control operation and so on.
Furthermore, a phase-control light controller used together with the LED drive circuit according to the present invention is not limited to the configuration (see
Furthermore, a voltage inputted to the LED drive circuit according to the present invention is not limited to a voltage based on an alternating current voltage having a sinusoidal waveform and may be an alternating current voltage having another waveform.
Furthermore, the foregoing embodiment and the above-described modification examples can be implemented in arbitrary combination as long as no contradiction is entailed by such a combination.
<Regarding LED Illumination Component According to the Present Invention>
Finally, the following describes a schematic structure of an LED illumination component according to the present invention.
An LED illumination component mounting portion 300 in which the electric bulb-shaped LED illumination component 200 according to the present invention is mounted by being screwed thereinto and a light controller (phase-control light controller) 400 are connected in series to an alternating current power source 1. The electric bulb-shaped LED illumination component 200 according to the present invention and the LED illumination component mounting portion 300 constitute an LED illumination device (a ceiling light, a pendant light, a kitchen light, a downlight, a stand light, a spot light, a foot light, or the like). The electric bulb-shaped LED illumination component 200 according to the present invention, the LED illumination component mounting portion 300, and the light controller 400 constitute an LED illumination system 500 according to the present invention. The LED illumination component mounting portion 300 is attached to, for example, an interior ceiling wall surface, and the light controller 400 is attached to, for example, an interior side wall surface.
The electric bulb-shaped LED illumination component 200 according to the present invention is demountable from the LED illumination component mounting portion 300. Thus, for example, in an existing illumination device and an existing illumination system that conventionally use an illumination component such as an incandescent lamp or a fluorescent lamp, by simply replacing the illumination component such as an incandescent lamp or a fluorescent lamp with the electric bulb-shaped LED illumination component 200 according to the present invention, light control by the already-existing light controller 400 is enabled.
In
The foregoing description is directed to a case where a human directly operates the light controller 400 via a volume element in the form of a knob or a slider. There is no limitation thereto, however, and a remote operation may also be adopted in which a human performs an operation through transmission of a radio signal via a remote controller or the like. Such a remote operation is enabled by providing the main body of the light controller on the reception side with a radio signal reception portion and providing the main body of a transmitter (for example, a remote control transmitter, a portable terminal, or the like) on the transmission side with a radio signal transmission portion that transmits a light manipulation signal (for example, a light control signal, a light on/off signal, or the like) to the above-described radio signal reception portion.
Furthermore, the LED illumination component according to the present invention is not limited to an electric bulb-shaped LED illumination component and may be, for example, an electric lamp-shaped LED illumination component 600, a ring-shaped LED illumination component 700, or a straight tube-shaped LED illumination component 800 shown in
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