This invention is generally related to light emitting diode based lighting, and in particular which is compatible with variable input voltage based lighting technologies. The concept is not only used in led lighting, also can be used in other applications, such as industry power supply, consumer electronics, etc.
In this description and claims, the term “LED” will be used to denote both organic and inorganic light emitting diodes (LEDs), and the invention can be applied to both categories. LEDs are current driven lighting units. They are driven using an LED driver which delivers a desired current to the LED.
The required current to be supplied varies for different lighting units, and for different configurations of lighting unit. The latest LED drivers are designed to have sufficient flexibility that they can be used for a wide range of different lighting units, and for a range of numbers of lighting units.
A switched mode power supply circuits, and ringing choke converter (RCC) circuits in particular are widely used as light emitting diode (LED) driver circuits and chargers because of their low cost. However they are not widely used in applications which require high performance. Ringing choke converter circuits designs which produce a high power factor, a low total harmonic distortion (THD) and a good line regulation at the same time are complex and difficult to design. RCC circuits which achieve high power factor and low THD performance are known. However such circuits have poor line regulation in that a varying input voltage significantly affects the output voltage of the driver circuit.
It is known to equip such ringing choke converter circuits with a peak current control. These RCC circuits have a peak current which is typically clamped by a voltage reference. An example RCC circuit with clamped peak current control is shown in
However although improving the line regulation performance, the RCC circuits with peak current control produce significantly poorer power factor and THD performance. Furthermore such clamped peak current RCC circuits have a bad electromagnetic compatibility since the peak current limit introduces a differential current into the input current, which means the load current is limited into a saddle shape but the input current is still constant due to ballast, thus the current difference will flow into an input capacitor and causes a large resonant spike on the input capacitor. This is particularly a problem with regards to implementing such driver circuits in T-LED applications.
It would be advantageous to enable the peak current of the converter to follow the input power wave shape thereby enabling the improvement in THD and Power Factor (PF). It would be further advantageous that a simple and low cost circuit can provide such performance.
To address the above concern, the invention is defined by the claims.
According to an embodiment of the invention, there is provided a driver circuit, in one of its suitable applications, for driving a light emitting diode arrangement, comprising: an input for receiving an input power; an input capacitor for buffering the input power; a switched mode power converter for supplying a driving current from the buffered input power; a current limiter coupled to the switched mode power converter, wherein the current limiter is configured to control the switched mode power converter to limit the driving current at a driving load limit, wherein the current limiter comprises a controllable switch configured to control the switched mode power converter via operating a power switch (Q1) of the switched mode power converter; and a control element configured to sense a variation of the input power, the control element coupled to the controllable switch and adjusting the controllable switch based on the variation of the input power, such that the current limiter is configured to adjust the driving load limit based on the variation of the input power, wherein said control element comprises: a current sensing element in series in the line between the input capacitor and the input.
In this embodiment, the variation of the input power is sensed by the current sensing element since the input capacitor provides variation information of the input power. Thus at a low cost and simple circuit, the peak current of the converter can follow the input power wave shape.
In a further embodiment, said current sensing element is adapted to sense the variation rate of the voltage of the input power. The input capacitor generates a current that is proportional to a dv/dt of the input voltage, and this current flows through the current sensing element. In turn the variation rate of the voltage of the input power can be retrieved at a low cost and simple circuit.
In a further embodiment, the current limiter is coupled to the current sensing element (R1) and is configured to increase the driving load limit when the variation rate of the input power is low and configured to decrease the driving load limit when the variation rate of the input power is high. In this embodiment, the input power is normally a sine wave shape, at zero degree phase the voltage is lowest and has the largest variation rate, so at this instant the driving load limit is decreased to match the low driving current with the lowest voltage; at a peak of the input voltage, the variation rate is as low as zero and in turn the driving load limit is increased to match the high driving current with the peak voltage. Thus the driving load limit is reverse with the variation (first order derivative) of the input voltage thus it can follow the input voltage. What is to be noted is that the term low and high are for describing the relative magnitude comparison between the variation rates, not for describing an absolute value of the variation rates.
In one embodiment, the switched mode power converter may comprise a ringing choke converter.
These examples thus provide a low cost converter with low component count.
In one embodiment, the controllable switch can be operated in an emitter-driven way, wherein the current sensing element comprises a resistor in series between the low potential input and the input capacitor, and the current output terminal of the controllable switch is coupled to a ground terminal via the resistor and to the low potential input, one end of the input capacitor connects to the ground, a control terminal of the controllable switch is coupled to the ground terminal via a current sensing element of the current limiter through which the driving current flows, and a current input terminal of the controllable switch is coupled to a control terminal of the switched mode power converter.
In this embodiment, the current output terminal of the controllable switch has a potential that is in phase with the input voltage, therefore the controllable switch draws current from the control terminal of the switched mode power converter in a manner reversed from the input voltage changes. Also, using a resistor as the current sensing element is low cost.
In alternative embodiment, the controllable switch can be operated in a base-driven way. The resistor is in series between the low potential input and the input capacitor, the low potential input connects to the ground, and the control terminal of the controllable switch is coupled to the ground and the low potential input via the resistor and is coupled to one end of the input capacitor.
In this embodiment, the control terminal of the controllable switch has a potential that is in reversed phase as the input voltage, thus the controllable switch draws current from the control terminal of the switched mode power converter in a manner reversed from the input voltage changes.
In a further embodiment, said control terminal is isolated from the driving current. In this embodiment, at 0-90 degree phase, the driving current is limited by the current limiter in accordance with the phase of the input voltage; and at 90-180 degree phase, the input voltage decreases and provides less current to the control terminal of the switched mode power converter thus limiting the driving current. In general, an open loop circuit without means for detecting the driving current is provided at a low cost.
In one embodiment, the controllable switch is a transistor and the current output terminal of the controllable switch is the emitter of the transistor. Alternatively, the controllable switch may be a MOSFET and the current output terminal of the controllable switch is the source of the MOSFET. The examples in the following description describe a transistor as an example controllable switch. The control element in such examples is able to bias the emitter of the transistor or the base of the transistor according to the variation of the voltage of the input power. Therefore the emitter voltage can be biased and achieve a high power factor and low total harmonic distortion. The power factor and THD produced being improved over a control element using an unbiased current limiter transistor.
The input may comprise a high potential input and a low potential input, and further may comprise an input capacitor across the high potential input and a low potential input, and between the input and the switched mode power converter.
The control element may comprise a resistor in series between the low potential input and the input capacitor, wherein the current output terminal of the controllable switch may be connected to the low potential input and to a ground terminal via the resistor, a control terminal of the controllable switch may be connected to the ground terminal via a current sensing element of the current limiter through which the driving current flows, and a current input terminal of the controllable switch may be coupled to a control terminal of the switched mode power converter. The current input terminal of the controllable switch may be a collector of the transistor. The control terminal of the controllable switch may be a base of the transistor. Alternatively, the controllable switch is implemented by MOSFET. The current input terminal of the controllable switch may the drain of the MOSFET. The control terminal of the controllable switch may the gate of the MOSFET.
The resistor thus compensates the voltage reference by generating a potential between the filtered low potential input and the control terminal of the controllable switch, the current output terminal of the controllable switch being further coupled to the low potential input. Namely a reference voltage bias is provided between the control terminal and the current output terminal of the controllable switch.
The control element may comprise a diode in parallel with the resistor in series between the low potential input and the input capacitor, and said diode is forwarded from the input capacitor to the low potential input.
The diode thus in examples shown herein keeps the circuit operating normally even when a large surge current flows through the biasing resistor. In other words the capacitor clamps an input resistor potential.
A driver circuit may further comprise a line regulation controller, the line regulation controller may be configured to sense the voltage of the input power and bias a control terminal of the controllable switch based on the voltage of the power via providing at the control terminal a bias voltage that increases as the voltage of the input power increases.
In this way examples achieve a good line regulation by controlling the current limiter to advance the turn off threshold of the switched mode power converter.
The line regulation controller may comprise a control terminal biasing resistor located between an auxiliary power source and the control terminal of the controllable switch, the auxiliary power source being based on the voltage of the input power, wherein the driver circuit further comprises: a choke inductor in series with the power switch of the switched mode power converter; and an auxiliary winding coupled to said choke inductor, said auxiliary winding being adapted for providing the auxiliary power supply.
In this way the current supplied by the filtered high potential input to the control terminal of the controllable switch realises the good line regulation. This is because when the input line voltage is high, the voltage of the auxiliary power source is increased. The high voltage of the auxiliary power source increases the control terminal current of the controllable switch. The increase of the control terminal current of the controllable switch then advances the turn on of the controllable switch, and in turn advances the off moment of the switched mode power converter coupled to the controllable switch, and reduces the peak current to balance the high line voltage energy.
In a further embodiment, the driver circuit may further comprise a diode forwarded from a control terminal of the current limiter to a control terminal of a power switch of the switched mode power converter. This diode is for clamping the control terminal of the current limiter at a low voltage in case the power switch of the switched mode power converter is turned off, thereby preventing the current limiter acting even before the turning on of the power switch and ensure the power switch can be turned on.
A lighting circuit may comprise: a driver circuit as described herein; and a light emitting diode arrangement coupled to the switched mode power converter of the driver circuit, and wherein the driver circuit comprises a smoothing capacitor across the light emitting diode arrangement.
According to a second aspect there is provided a method of driving a light emitting diode arrangement, comprising: receiving an input power; supplying a driving current using a switched mode power supply from the buffered input power; buffering the input power by an input capacitor; limiting the driving current at a driving load limit using a current limiter, by controlling the switched mode power supply, wherein a controllable switch controls the switched mode power supply; sensing a variation of the input power by a control element coupled to the input capacitor via using a resistor in series in the line between the input capacitor and the input power; and adjusting the controllable switch controlling the switched mode power supply based on the variation of the input power, such that the current limiter is configured to adjust the driving load limit based on the variation of the input power.
In a further embodiment, sensing the variation of the input power comprises using a resistor in series in the line between the input capacitor and the input power, thereby the current through the input capacitor, indicative of the variation rate of a voltage of the input power, flows through said resistor and forms a corresponding voltage across the resistor.
In a further embodiment, supplying a driving current comprises supplying a current using a ringing choke converter, and limiting the driving current comprises increasing the driving load limit when variation rate of the voltage of the input power is low and decreasing the driving load limit when the variation rate of the voltage of the input power is high.
In one embodiment, the controllable switch is a transistor and the current output terminal of the controllable switch is the emitter of the transistor. Alternatively, the controllable switch may be a MOSFET and the current output terminal of the controllable switch is the source of the MOSFET.
Supplying a driving current may comprise supplying a current using a ringing choke converter.
Receiving an input power may comprise receiving a rectified mains power signal. Receiving an input power may comprise receiving a high potential input and a low potential input, wherein an input capacitor is located across the high potential input and a low potential input, and between the input and the switched mode power converter.
Sensing a variation of the input power by a control element may comprise sensing the variation of the input power by a resistor located in series between the low potential input and the input capacitor, and wherein the method further comprises coupling the current output of the controllable switch to the low potential input and to a ground terminal via the resistor; coupling a control terminal of the controllable switch to the ground terminal via a current sensing element of the current limiter through which the driving current flows, and coupling a current input of the controllable switch to a control terminal of the switched mode power converter.
The current input terminal of the controllable switch may be a collector of the transistor. The control terminal of the controllable switch may be a base of the transistor. Alternatively, the controllable switch is implemented by MOSFET. The current input terminal of the controllable switch may the drain of the MOSFET. The control terminal of the controllable switch may the gate of the MOSFET.
A method may further comprise providing a surge load bypass by a diode located in parallel with the resistor in series between the low potential input and the input capacitor, and said diode is forwarded from the input capacitor to the low potential input.
A method may further comprise: sensing the input power potential; and biasing a control terminal of the controllable switch based on the input power potential, so to control line regulation of the driving potential.
Biasing the control terminal of the controllable switch may comprise locating a base biasing resistor between an auxiliary power source and the control terminal of the controllable switch, the auxiliary power source being derived from the input power potential.
These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter.
Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
The embodiments as described herein provide a driver circuit, in one of its suitable applications, for driving a light emitting diode arrangement. The driving circuit as described herein comprises an input for receiving an input power and an input capacitor for buffering the input power. Furthermore the driving circuit comprises a switched mode power converter configured to supply a driving current from the input. Associated with the switched mode converter is a current limiter coupled to the switched mode power converter. The current limiter is configured to control the switched mode power converter to limit the driving current at a driving load limit. As described herein the current limiter comprises a controllable switch configured to control the switched mode power converter. The driving circuit furthermore comprises a control element configured to sense a variation of the input power. The control element is in embodiments coupled to the controllable switch and is configured to adjust the terminal potential of the controllable switch based on the variation of the input power. In such a way the current limiter can be configured to adjust the driving load current limit based on the variation of the input power. The control element comprises a resistor in series in the line between the input capacitor and the input.
The following description features a transistor as an example controllable switch. Thus in the following description a control terminal of the controllable switch is a base of the transistor, the current input terminal of the controllable switch is the collector of the transistor and the current output terminal of the controllable switch is the emitter of the transistor. However it would be understood that any suitable controllable switch or element achieving the function of switching can be employed in some embodiments. For example the controllable switch in some embodiments is a PNP transistor rather than the NPN transistor described herein. Furthermore in some embodiments the controllable switch can in some embodiments be implemented in FET technology, such as for example a n-channel MOSFET, wherein the control terminal of the controllable switch is a gate of the MOSFET, the current input terminal of the controllable switch is the source of the MOSFET and the current output terminal of the controllable switch is the drain of the MOSFET.
As is described herein in further detail hereafter the control element is therefore able to bias the transistor's terminal according to the variation of the input power. In such a manner a circuit can achieve an improved power factor and total harmonic distortion performance over a driver circuit comprising a control element using an unbiased current limiter transistor such as described herein. This is because the high levels if current from the ballast are be allowed to pass the power switch since the current limit at that time are also high, and therefore the input capacitor is not charged to an over-high value.
It would be appreciated that as described herein the switched mode power converter comprises a ringing choke converter (RCC) circuit. However any suitable switched mode power converter circuit can be used using similar teaching as described herein. For example, for buck or boost converter with a current limiter, embodiments of the invention can be applicable to adjust the limit of the current limiter according the variation of the input power.
Furthermore in the following embodiments the input comprises a high potential input (where the current flows in) and a low potential input (where the current flows out), and further comprises an input capacitor as a buffer capacitor across the high potential input and a low potential input, and between the input and the switched mode power converter. It would be understood that in some embodiments the terms high and low potential are relative ones and are defined with respect to a positive magnitude potential difference (with reference to a notional ground or earth potential) and that similar teaching and circuits can be applied to circuits defined with respect to a negative magnitude potential difference.
The example driver circuit comprises a first or input part 5 which receives an alternating current (such as a 230V or 115V) input supply (otherwise known as a mains supply) at differential inputs 1, 3 and generates a suitable high and low potential inputs to the switched mode power converter part 7.
The input part 5 therefore rectifies the alternating power supply into a rectified direct current or DC power which is passed to the switched mode power converter part 7. In the example shown in
Located between the input part 5 and switched mode power converter part 7 comprises an input capacitor C2 located across the high and low potential inputs. The input capacitor C2 in some embodiments is a 200 nF capacitor. The function of the input capacitor C2 is for example smoothing the rectified DC as a buffer capacitor.
The driver circuit furthermore comprises a switched mode power converter, in this circuit being an RCC, part 7 which converts the input power into a high frequency driving current to power the LED, shown in
The collector of the transistor Q1 is further coupled to a diode D1. The diode D1 is forwarded to the high potential input (or bus potential) and is configured with a cathode coupled to the collector of the transistor Q1 and an anode coupled to the high potential input.
The RCC part 7 further comprises a choke inductor L2 configured with one terminal coupled to the collector of the transistor Q1 and with the other terminal to a network comprising the parallel combination of a load capacitor C3 and the load, the light emitting diode LED1. The load capacitor C3 is configured between the other terminal of the inductor L2 and the high potential input. The light emitting diode load LED1, in parallel with the load capacitor C3, is located between (and forwarded towards) the second terminal of the choke inductor L2 and (cathode coupled to) the high potential input.
The driver circuit further comprises a peak current limiter 9 in the form of a transistor Q2, and resistors R2 and R8. The emitter of the transistor Q1 is further coupled to the resistor R8. The resistor R8 being located between the emitter of the transistor Q1 and the low potential input (or ground terminal).The transistor Q2 is configured with a collector of Q2 coupled to the base of Q1, an emitter of Q2 coupled to the low potential input (or ground terminal) and the base of Q2 coupled to the emitter of the transistor Q1 via the resistor R2. The current flowing through R8, as well as Q1, is limited as a value forming a potential across R8 equal to the opening threshold of Q2, namely Vbe of Q2. In this way, the transistor current through the power switch Q1 is limited.
The peak current limiter 9 although limiting the current and therefore producing a suitable line regulation performance introduces a first order differential current di/dt into the input current which generates a large resonant spike on the input capacitor C2.
This, for example, can be shown with respect to the waveforms in
This charging of the input capacitor is shown in
With respect to
In other words the control element 301 is located between the input capacitor C2 and the input low potential generated by the input part (the diode bridge), and the current limiter part, and the emitter of the transistor is coupled not to the switched mode power converter low potential but to the input low potential.
The resistor R1 therefore is configured to sense the variation of the input voltage and use a signal indicative of the variation to bias the emitter voltage of Q3. More specifically,
The input capacitor C2 applies a dv/dt function of the input voltage, and the current through the input capacitor C2 is proportional with the derivative
of the input voltage. Since this current flows through the resistor R1 from right to left in the illustrated embodiment, the voltage VR1 on R1 is proportional to a minus of the derivative
of the input voltage.
The voltage threshold that turns on Q3 is Vbe+VR1, wherein Vbe is the inherent voltage drop from the base to the emitter of the transistor Q3 that turns it on.
Therefore, in case the sensing resistor R8 generate a voltage that is equal to Vbe+VR1, Q3 will start to be conductive and will draw base current from Q1. Namely the peak current Ipeak flowing through R8 should satisfy Ipeak*R8≈Vbe+VR1.
This is shown, for example in
At leading point of the voltage of the input power as well as on the capacitor C2, the amplitude is low but dv/dt is high, thus V_R1 is negative with a large amplitude and in turn the Vbe+VR1 is smallest. In such a low Vbe+VR1 as shown in curve 407, the driving current through the resistor R8 would turn on the control element Q3 early to draw more current from the base of the power switch Q1, thus the driving current is decreased/low.
As the input voltage increases in the sine shape, dv/dt decreases thus V_R1 increases. Vbe+VR1 increases and the driving current increases in phase of the input voltage.
As the input voltage increases to the peak value, dv/dt is generally zero and V_R1 is almost zero. Vbe+VR1 increases and the driving current is also high and in phase of the high input voltage.
This makes the peak current of Q1 follow the input voltage wave shape, thus enabling the improvement in THD and PF.
When the input voltage decreases again, VR1 turns to positive values and Vbe+VR1 continues to decrease. But the driving current still decreases since the base of the power switch obtains less base current due to the decreasing of the input voltage. Thus the driving current is still in phase with the input voltage.
Furthermore in some embodiments the control element 301 further comprises a diode D4 located in parallel with the resistor of the control element and forwarded from the input capacitor to the low potential (in other words arranged with an anode coupled to the low potential input). In some embodiments the diode D4 located in parallel with the resistor of the control element is configured to clamp the voltage on resistor R1 thus keeping the circuit in a normal mode of operation even when a large surge current flows through resistor R1 (for example where the circuit is exposed to a lightning strike or other abnormal condition).
The driver circuit as shown in
In the driver circuit shown in
The driver circuit further comprises a diode D3 with the cathode connected to the inductor L3 and the anode connected to a capacitor C1. The capacitor C1 is located between the anode of the diode D3 and the ground terminal. The capacitor C1 is charged by the inductor L3 which is coupled to the inductor L2 and is configured to provide the auxiliary power supply Vcc.
In order to achieve line regulation even under the non-constant driving current limit, the driver circuit, as shown in
For a Io=150 mA, Po=20 w. Vin=220 Vac application, the value R1 can be selected around several ohms and D1 can be 1 kv, 1 A fast recovery diode.
It would be noted the position of the control element 301 is not limited to the position shown in
An auxiliary power supply Vcc is generated based on the voltage of the input power. More specifically, the auxiliary winding L3 generates a voltage that is inductive from the voltage in the primary winding L2 which depends on the voltage of the input power. This voltage on the auxiliary winding L3 is smoothed by the capacitor C1 and provides the auxiliary power supply Vcc. Normally Vcc can be calculated as below:
Wherein Naux is the number of coils in the auxiliary winding L3, Npri is the number of coils in the auxiliary winding L3, Vin is the input voltage, Vout is the output voltage, Vf_D3 is the forward voltage of the diode D3, and V_R1 is the voltage drop on R1.
Vcc is almost fixed. With the circuit shown in
Thus V_bias is almost fixed.
And the Vbe of the control element Q1 can be formulated as
Vbe(t)=Vbias+V_R1(t)
The voltage across the resistor R1 is proportional with the derivative of the input voltage, since the capacitor C5 applies a dv/dt function. More specifically:
As the input voltage increases in the sine shape, dv/dt decreases thus V_R1 also decreases as shown by section B. Vbe decreases and the driving current increases in phase with the input voltage.
As the input voltage increases to the peak value, dv/dt is generally zero and V_R1 is almost zero as shown by point C. Vbe decreases and the driving current is also high and in phase of the input voltage.
This makes the peak current of Q1 follow the input voltage wave shape, thus enabling the improvement in THD and PF.
When the input voltage decreases again, the Vbe continues to decrease. But the driving current still decreases since the base of the power switch obtains less base current due to the decreasing of the input voltage. Thus the driving current is still in phase with the input voltage.
Further as described above the equation
Vcc is also a function of input voltage. Normally Vcc is constant for a certain nominal voltage of the input mains (regardless of the sine wave variation of the input mains). But if the input line voltage nominal value changes such as increasing from 220V nominal value to 240 or 260 nominal value, then Vcc also increases and in turn Vbe increases to lower the driving current, and this enables having a desired line regulation performance by selection of a proper turn ratio and proper resistance values of biasing resistors R5 and R11.
Resistors R5 and R11 can be also replaced by a combination of resistors and thermal dependent resistors such as Negative Temperature Coefficient (NTC) or Positive Temperature Coefficient (PTC) resistors to achieve desired thermal compensation or thermal deregulation if required.
The above exemplary embodiment is not limited to using a buck converter and can easily apply to other topologies. The embodiment of the invention covers using a resistor in the line between the input capacitor and input to sense the variation of the input power, and such variation is used by the control element to configure the current limiter,
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments.
For example, it is possible to operate the invention in an embodiment wherein the current limiter comprises more than one controllable switch, for example the current limiter comprises a Darlington bridge constituted by two or more controllable switches. And the converter is based on other mechanism of oscillations instead of RCC, such as based on a MCU-controlled oscillation.
Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Number | Date | Country | Kind |
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PCT/CN2014/078902 | May 2014 | CN | national |
14187643.3 | Oct 2014 | EP | regional |
1773/CHE/2015 | Apr 2015 | IN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/060688 | 5/13/2015 | WO | 00 |