The described embodiments relate to electrical power conversion and control, and more specifically, to electrical power conversion and control for solid state lighting devices.
Light emitting diode (LED) based illumination devices have emerged as a preferred technology for general illumination. The high efficiency of LEDs reduces electrical power consumption, making LEDs an environmentally attractive lighting solution. In many examples, municipalities at the city, state, and national level have enacted regulations requiring a transition from the use of incandescent light bulbs to LED based lighting devices.
Although incandescent bulbs are undesirable from the point of view of efficiency, dimming of incandescent bulbs is relatively simple. Traditionally, incandescent bulbs are dimmed by controlling the voltage supplied to the resistive filament itself. As the voltage is reduced, the current flow through the resistive filament is reduced, resulting in a reduction in light output. Conversely, as voltage is increased, the current flow through the resistive filament is increased, resulting in an increase in light output of the bulb. Various schemes have been developed to control the voltage supplied to the resistive filament of an incandescent lamp from a fixed AC electrical power source.
LEDs are by nature a diode, rather than a resistor. The light emitted from a conventional LED depends on the current supplied to the LED at a relatively low direct current (DC) voltage. In many practical applications, dimming the light output from an LED requires control of the current supplied to the LED and conversion of the relatively high AC input voltage to a low DC voltage.
The voltage level available from the electrical power grid varies depending on the adopted standard for electrical power. The adopted standard may depend on application (e.g., residential, industrial, etc.) and location (e.g., different countries). In some examples, the AC voltage level available from the electrical power grid may be anywhere in a range from 108 VAC to 300 VAC. Various schemes have been developed to achieve LED dimming from a fixed AC electrical power source. However, current circuit designs are often unable to accommodate a large range of AC input voltage. Thus, different LED driver circuits or circuit elements are required depending on the application and location of installation. This complicates the supply chain for LED drivers as different LED drivers or differently configured LED drivers are required depending on the installation.
In summary, it is desirable to improve LED utilization and adoption by increasing the acceptable range of AC input voltage of a dimmable LED driver.
Methods and systems for improved dimming of LED based illumination devices are described herein. An AC input voltage provided to an LED driver is rectified and the rectified signal is monitored by a Rectified Voltage Monitor (RVM) circuit. The RVM circuit generates a low voltage, direct current monitor signal, e.g., less than 5 Volts, indicative of the shape and peak voltage of the rectified signal. The monitor signal and the rectified signal are communicated to a power converter of the LED driver. The controller of the power converter employs the monitor signal to maintain efficiency and stability of the LED driver over an extended range of AC input voltage.
In one aspect, the instantaneous voltage of the rectified signal is divided-down. The peak value of the divided-down rectified signal is captured and stored on one or more capacitive elements. The peak value is provided to the control node of an electrical switching element, e.g., a transistor. In addition, a voltage divider divides down the instantaneous voltage of the rectified signal. The fraction by which the voltage divider circuit divides down the rectified signal is controlled by the state of the switching element. In this manner, the amplitude of the monitor signal generated by the RVM circuit is based on the peak value of the rectified signal.
A rectified voltage monitor operates to monitor the rectified voltage over a relatively large range of peak voltage values and generate a stable, monitor signal representative of the shape and amplitude of the rectified voltage. In some embodiments, the peak voltage of the rectified signal is in a range from 150 Volts to 450 Volts, while the corresponding peak voltage of the monitor signal ranges from 0 Volts to 2 Volts.
In another aspect, the peak voltage stored on one or more capacitive elements of the rectified voltage monitor is less than 100 Volts, 60 Volts, 10 Volts, or 5 Volts. By storing such a low voltage, a SMT capacitor may be utilized, rather than a high voltage electrolytic capacitor.
The foregoing is a summary and thus contains, by necessity, simplifications, generalizations and omissions of detail; consequently, those skilled in the art will appreciate that the summary is illustrative only and is not limiting in any way. Other aspects, inventive features, and advantages of the devices and/or processes described herein will become apparent in the non-limiting detailed description set forth herein.
Reference will now be made in detail to background examples and some embodiments of the invention, examples of which are illustrated in the accompanying drawings.
Methods and systems for improved dimming of LED based illumination devices are described herein. An AC input voltage provided to an LED driver is rectified and the rectified signal is monitored by a Rectified Voltage Monitor (RVM) circuit. The RVM circuit generates a low voltage, direct current monitor signal, e.g., less than 5 Volts, indicative of the shape and peak voltage of the rectified signal. The monitor signal and the rectified signal are communicated to a power converter of the LED driver. The controller of the power converter employs the monitor signal to maintain efficiency and stability of the LED driver over an extended range of AC input voltage.
In one aspect, the instantaneous voltage of the rectified signal is divided-down. The peak value of the divided-down rectified signal is captured and stored on one or more capacitive elements. The peak value is provided to the control node of an electrical switching element, e.g., a transistor. In addition, a voltage divider divides down the instantaneous voltage of the rectified signal. The fraction by which the voltage divider circuit divides down the rectified signal is controlled by the state of the switching element. In this manner, the amplitude of the monitor signal generated by the RVM circuit is based on the peak value of the rectified signal.
Controller 108 controls the average lumen output of light emitted from LED string 105 by controlling the value of current 113 available to flow through LED string 105. In the embodiment depicted in
Power factor correction converter 131 receives the brightness control signal 117 indicative of a desired current flow 113 available to LED string 105. In turn, power factor correction converter 131 adjusts its output current to achieve the desired current flow, and consequently adjusts the input current flow 110 from the AC power source. In this manner, an adjustment in value of the brightness command signal changes the electrical power draw of the AC/DC converter 130 from the AC power source.
In some embodiments, controller 108 is implemented in analog format to minimize cost. In these embodiments, brightness command signal 115 is an analog signal (e.g., a signal communicated via a standard 0-10 Volt interface) received by controller 108. In turn, controller 108 generates brightness control signal 117 based on brightness command signal 115. In some embodiments, brightness control signal 117 is a PWM signal. In some other examples, brightness control signal 117 is an analog signal.
In some embodiments, controller 108 is implemented in digital format. In these embodiments, brightness command signal 115 is a digital signal (e.g., signal communicated via a standard digital interface such as digital addressable lighting interface (DALI) or a wireless communication interface such as WIFI or Bluetooth low energy (BLE)) received by controller 108.
In one aspect, AC/DC power converter 130 includes a Rectified Voltage Monitor (RVM) 132 coupled to the output of rectifier 102. RVM 132 monitors the peak voltage of rectified signal 112 and generates a low voltage, direct current monitor signal 133 indicative of the shape and peak voltage of the rectified signal 112. The monitor signal 133 and the rectified signal 112 are communicated to power factor correction converter 131 of the AC/DC converter 130.
In one aspect, RVM 132 operates to monitor the rectified voltage over a relatively large range of voltage values of AC input signal 111 and generate a stable, monitor signal 133 representative of the shape and amplitude of the rectified voltage signal 111. In some embodiments, the peak voltage of rectified signal 112 is in a range from 150 Volts to 450 Volts, while the corresponding peak voltage of monitor signal 133 ranges from 0 Volts to 2 Volts.
RVM 132 includes a voltage divider circuit including resistive elements 146 and 143 coupled to nodes 169 and 170. More specifically, resistive element 146 is coupled between node 169 and node 141 and resistive element 143 is coupled between node 141 and node 170. For purposes of this patent document, a resistive element is any combination of resistors coupled in series, parallel, or any combination thereof, that exhibit an overall electrical resistance. The voltage divider circuit divides down the voltage of the rectified signal present at node 169 to a reduced voltage monitor signal present node 141. As such, monitor signal 133 is a substantially scaled down representation of the instantaneous voltage of rectified signal 112. As depicted in
As depicted in
RVM 132 controls the state of electrical switching element 166 based on an indication of the peak voltage of the rectified signal 112. More specifically, RVM 132 includes a peak detection and voltage divider circuit including resistive elements 163 and 164, capacitive element 167, and diode 161. For purposes of this patent document, a capacitive element is any combination of electrical energy storage elements coupled in series, parallel, or any combination thereof, that exhibits an overall electrical capacitance.
Resistive elements 163 and 164 divide down the instantaneous voltage of the rectified signal 112 at node 162. The divided down value of the peak voltage of rectified signal 112 is stored on capacitive element 167. Diode 161 prevents the detected voltage from quickly discharging from capacitor 162. The divided down, peak value present on node 162 is provided to the control node of an electrical switching element, e.g., a transistor.
As depicted in
In other embodiments, a diode bridge is employed to prevent the detected voltage from quickly discharging from capacitor 167 instead of diode 161. In these embodiments, the input nodes of a diode bridge are coupled to nodes 169 and 170 and the output nodes the diode bridge are coupled to nodes 168 and 170.
Importantly, the peak detection and voltage divider circuit divides the rectified signal 112, and stores the divided-down, peak voltage signal, not the peak voltage of the rectified signal 112. As described hereinbefore, the peak voltage of the rectified signal 112 ranges from 150 Volts to 450 Volts. To directly store a peak voltage at such high voltage, an electrolytic capacitor is often employed. However, electrolytic capacitors operating at these voltage levels are prone to failure within LED drivers. By storing the divided-down, peak voltage of the rectified signal, the capacitor operates at a substantially lower voltage level. In some examples, the voltage divider of the peak detection and voltage divider circuit divides the peak voltage of the rectified signal 112 by a factor of approximately 200. In one example, the peak voltage of the rectified signal 112, ranging from 150 Volts to 450 Volts, is divided-down at node 162 to 0.75 Volts to 2.25 Volts. In these embodiments, a surface mount technology (SMT) capacitor may be employed as the storage element, thus significantly improving the reliability of an LED driver. In general, resistive elements 163 and 164 are selected to divide down the instantaneous voltage of the rectified signal 112 at node 162 to a peak voltage of less than 100 Volts.
In general, the elements of RVM 132 are selected to change the state of electrical switching element 166 depending on the peak voltage value of rectified signal 112. In one example, when the peak voltage value of rectified signal 112 is greater than 280 Volts, RVM 132 drives electrical switching element 166 to be substantially conductive. As the output terminals of the electrical switching element 166 (e.g., the collector and emitter terminals of a bipolar junction transistor or the source and drain terminals of a field effect transistor) are coupled to nodes 171 and 170, respectively, when electrical switching element 166 is substantially conductive, resistive element 142 operates in parallel with resistive element 143. Similarly, when the peak voltage value of rectified signal 112 is less than 280 Volts, RVM 132 releases electrical switching element 166 and electrical switching element 166 is substantially non-conductive. In this state, resistive element 142 does not participate as part of the voltage divider circuit including resistive elements 146 and 143.
In the embodiment depicted in
Power converter 131 employs monitor signal 133 as input to the internal error amplifier used to stabilize the LED current output generated by the power converter for a range of AC input voltage. Power converter 131 relies on monitor signal 133 to represent the shape of the waveform of rectified voltage signal 112 and the magnitude of monitor signal 133 to represent the maximum voltage of the rectified voltage signal 112. If the amplitude of monitor signal 133 provided to power converter 131 exceeds approximately 2 Volts, the power converter operates in an unstable manner and fails to provide a stable current supply to the LEDs.
As illustrated by
In addition, as illustrated by
In block 201, an Alternating Current (AC) input signal is rectified to generate a rectified signal.
In block 202, the rectified signal is divided by a predetermined factor to generate a divided-down rectified signal.
In block 203, a signal indicative of a peak voltage of the divided-down rectified signal is detected.
In block 204, a voltage of the rectified signal is divided to generate an output voltage signal. The dividing involves a voltage divider circuit in a first state to generate a first value of the output voltage signal that is a first fraction of the rectified signal, and in a second state to generate a second value of the output voltage signal that is a second fraction of the rectified signal.
In block 205, the voltage divider circuit is configured in the first state or the second state depending on a value of the signal indicative of the peak voltage of the divided-down rectified signal.
In block 206, the rectified signal and the output voltage signal are provided to a power converter circuit of an LED electrical power driver.
Although certain specific embodiments are described above for instructional purposes, the teachings of this patent document have general applicability and are not limited to the specific embodiments described above. Accordingly, various modifications, adaptations, and combinations of various features of the described embodiments can be practiced without departing from the scope of the invention as set forth in the claims.
Number | Name | Date | Kind |
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20080278092 | Lys | Nov 2008 | A1 |
20110109245 | Lin | May 2011 | A1 |
20140265898 | Del Carmen, Jr. | Sep 2014 | A1 |
20150257217 | Ido | Sep 2015 | A1 |
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