This application claims priority under 35 U.S.C. §119 from Korean Patent Application No. 10-2016-0020533 filed on Feb. 22, 2016 the disclosure of which is hereby incorporated by reference in its entirety.
The present inventive concept relates to a light emitting diode (LED) device, and more specifically to an LED driver. including surge protection.
Light emitting devices increasing use LEDs, having various desirable attributes such as low power consumption, a high degree of brightness, and a long lifespan. Accordingly, the range of uses, as light sources, has steadily increased. Light emitting devices are used as light sources in various fields. Recently, research has been undertaken into the use of light emitting elements, as well as general light emitting devices such as backlight units and lighting devices, for a variety of applications.
In one aspect, the present inventive concepts are directed to light emitting diode (LED) driving device comprising a converter module configured to receive an input voltage and generating an output voltage for driving a plurality of LEDs. A surge protection module is electrically connected to the converter module. A case holds the converter module and the surge protection module therein, and provides electrical coupling therebetween.
In another aspect, the present inventive concepts are directed to a light emitting device comprising a driving unit including a converter module and a surge protection module connected to a single case. A light source unit includes a plurality of LEDs operated by an output power of the driving unit. The surge protection module is detachably connected to the case.
In another aspect, the present inventive concepts are directed to a light emitting device driver comprising a light emitting diode (LED) driver including a receptacle electrically connected to a mounting site. A surge protection module is detachably connected to the receptacle. The surge protection module includes at least one of a varistor, an arrestor, and a gas discharge tube (GDT) connected in series to form a shunt. The shunt is connected in parallel with an input pair receiving an input voltage. A converter module is connected to the mounting site. The converter module includes a rectifier connected between the input pair and a primary winding of a transformer, a low pass filter connected to the secondary winding of the transformer to generate an output voltage on an output pair, and a controller gating a path between the primary winding and a reference voltage to control the output voltage in response to a change in the input voltage and a current through the primary winding.
These and/or other aspects and advantages of the present general inventive concepts will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the embodiments of the present general inventive concepts, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments are described below in order to explain the present general inventive concepts by referring to the figures.
The fan 20 may include a rotating motor. When the motor included in the fan 20 repeatedly stops and restarts, back electromotive force (EMG) generated in the motor may influence the light emitting device 10. Thus, in an environment in which an inductive load such as a motor or the like is installed together with the light emitting device 10, a device capable of reducing an influence of back electromotive force may be included in the light emitting device 10.
In addition, the light emitting device 10 may include a device capable of protecting a circuit device, (e.g., an LED), from an electrical surge due to lightning strike, back EMF or other sources of current surging. For example, when the light emitting device 10 is installed to serve as a lighting device in the tunnel 30, as illustrated in
To protect a circuit device and an LED from back electromotive force, or another source of electrical surge, the light emitting device 10 may include a surge protection module, for example, a surge protection device (SPD). In the light emitting device 10 according to an example embodiment, the surge protection module may be provided together with a converter module for driving an LED. Specifically, the surge protection module may be mounted in the case, which includes the converter module, while being detachable therefrom. Thus, when a lifespan of the surge protection module is reduced by back electromotive force or a surge voltage introduced thereto, only the surge protection module may need to be replaced, rather than replacing the entirety of the light emitting device 10, or the entirety of an LED driving device. Thus, the light emitting device 10 may be efficiently maintained but selectively replacing the surge device.
The light source unit 11 may include a light emitting device array, formed to have a substantially planar shape. The driving unit 12 may be configured to supply power to the light source module 11. The housing 13 may have a receiving space in which the light source unit 11 and the driving unit 12 are accommodated. The light source module 11 may have a region having excellent light transmitting properties to emit light to a lateral surface of the housing 13.
As described above, the driving unit 12 may include a converter module and a surge protection module. The converter module and the surge protection module may be accommodated in a single case. The surge protection module may be accommodated in the case while being detachable therefrom. Thus, when a lifespan of the surge protection module is close to ending, a user or a manager of the light emitting device 10 may selectively replace only the surge protection module. Thus, since the entirety of the driving unit 12 does not need to be replaced due to a reduced lifespan of the surge protection module (relative to a lifespan of the driving unit 12), the light emitting device 10 may be maintained in an efficient and cost effective manner.
The surge protection module 53 may be accommodated in the receiving space 54 of the case 51, and capable of being separated from the case 51. As illustrated in
Hereinafter, the configurations of a driving unit 50 according to various example embodiments will be described with reference to
The converter module 120 may include a rectifying circuit 121, a transformer 122 including a primary winding Np and a secondary winding Ns, a switching element 123 controlling a level of output voltage Vout (and hence power) from the converter module 120, an output circuit 124, and a controller IC 125. The rectifying circuit 121 may include a diode bridge circuit to rectify received AC voltage and to generate direct current (DC) voltage. The DC voltage generated by the rectifying circuit 121 may be transferred to the output circuit 124 through the transformer 122.
The switching element 123 may be connected in series to the primary winding Np of the transformer 122. Operations of the switching element 123 may be controlled by a controller integrated circuit (IC) 125. For example, the controller IC 125 may detect a voltage level across a current sensing resistor Rs connected to an output terminal of the switching element 123 to determine when to switch the switching element 123 on or off. The controller IC 125 may also control a duty ratio, or a switching frequency of the switching element 123 to control a magnitude of the output voltage Vout supplied to a plurality of LEDs.
For example, when the controller IC 125 turns the switching element 123 on, the output voltage Vout may be supplied by energy stored in the output circuit 124. When the controller IC 125 turns the switching element 123 off, energy accumulated in the primary winding Np of the transformer 122 may be transferred to the secondary winding Ns, and the output circuit 124 may output, as the output voltage Vout, the energy having been transferred to the secondary winding Ns of the transformer 122. Thus, a magnitude of the output voltage Vout (for a given current load, or an increased current supply for a fixed Vout) may be increased as a duty ratio or a switching frequency of the switching element 123 is increased. The output circuit 124 and the transformer 122 may be configured as a DC-DC converter circuit.
The first surge protection element 211 may be implemented by a varistor. When a surge voltage is applied through the live terminal L, the varistor may send the surge voltage to the neutral terminal N, to prevent the surge voltage from being introduced to the converter module 220. The second surge protection element 212 may be implemented by a GDT. When a discharge of electricity occurs across the electrodes of the GDT due to a surge voltage supplied through the live terminal L, the surge voltage is shunted to the neutral terminal N through the GDT.
The AC power Vac from which the surge voltage has been removed by the surge protection module 210 may be applied to the rectifying circuit 221. The rectifying circuit 221 may include a diode bridge circuit to convert the AC voltage Vac to DC voltage. The DC voltage may be detected by a resistor RIN connected to a high voltage (HV) pin of a controller IC 225. A capacitor C1 may be provided as a bypass capacitor to remove a high frequency noise component.
A primary winding Np of a transformer 222 may be connected to a semiconductor component, (e.g., a switching element 223 implemented by a field effect transistor (FET)). Operations of the switching element 223 may be controlled by a control signal transmitted from the controller IC 225 through a resistor RG.
An output circuit 224 may be connected to a secondary winding Ns of the transformer 222, and may include a diode D1 and a capacitor C2. When the switching element 223 is turned on forming an electrical path between the primary winding Np and ground, energy may be stored in the transformer 222 by DC voltage output from the rectifying circuit 221, and the diode D1 may be biased in a reverse direction so that the DC voltage from the secondary winding Ns of the transformer 222 is not transferred to the output voltage Vout. Thus, the output voltage Vout from the converter module 220 may be supplied by energy stored in the capacitor C2 during this phase of operation. When the switching element 223 is turned off, the diode D1 may be biased in a forward direction, and the output voltage Vout may then be supplied by energy stored in the transformer 222.
The controller IC 225 may measure a voltage of a current sensing resistor Rs as a current detection voltage. A low pass filter 226 including a resistor RF and a capacitor CF may be provided between the current sensing resistor Rs and the controller IC 225, to filter switching noise. The controller IC 225 may change a switching frequency or a duty ratio of the switching element 223 according to an increase or a decrease in a level of the current detection voltage to control a level of the output voltage Vout (and hence output power).
With reference to
The varistor 311 generally has a limited capability for absorbing surge voltages, and thus, a useful lifespan thereof has been determined. The varistor 311 of which a lifespan is close to ending is generally operated as an electrically-shorted circuit. When a surge voltage is re-introduced before replacing the varistor 311, the converter module 320 or an LED may not be efficiently protected. Because the varistor 311 and the GDT 312 are connected in series to each other, excellent response characteristics may be maintained in the varistor 311, simultaneously with solving a limited capacity problem.
In addition, the fuse 313 may be connected between the live terminal L and the varistor 311 in the example embodiment of
The converter module 320 may be similar the embodiment of a convertor module 220 of
In addition, the converter module 320 illustrated in
With reference to
The plurality of switches 413 and 414 may be connected in series to the plurality of varistors 411 and 412, respectively. With reference to
As described above, the capability of the varistor 411 to remove a surge voltage may be limited. In the example embodiment with reference to
The converter module 420 may include a rectifying circuit 421, a PFC converter 422, a DC-DC converter 423, a controller IC 425, and the like. The PFC converter 422 may include a boost converter circuit, and may include an inductor L1, a diode D1, a capacitor C1, and a switching element Q1. The DC-DC converter 423 connected to the PFC converter 422 in series may include a buck converter circuit, and may include an inductor L2, a diode D2, a capacitor C2, and a switching element Q2. Operations of the switching elements Q1 and Q2 included in the PFC converter 422 and the DC-DC converter 423, respectively, may be controlled by the controller IC 425, and an output of the output power Vout may be determined by operations of the switching elements Q1 and Q2.
In the LED driving devices 200, 300 and 400 according to the example embodiments with reference to
According to an example embodiment, the surge protection modules 210, 310 or 410 may further include a display unit informing a user or a manager of a light emitting device of an estimated remaining lifespan, or an operating state of the surge protection module. The display unit may be exposed externally from the case in which the surge protection module and the converter module are accommodated. Hereinafter, operations of an LED driving device will be described with reference to
In an example embodiment, the first display unit 511 may display information with respect to whether the surge protection module 510 is normally operated, for a user or a manager of the lighting device by selectively turning the light either on or off. In an example embodiment, while the surge protection module 510 is normally operated, the first display unit 511 may not light up, and in a case in which a lifespan of the surge protection module 510 is close to ending or a failure has occurred therein, the first display unit 511 may light up.
The second display unit 512 may be provided to display information regarding an estimated remaining lifespan of the surge protection module 510. To measure an estimated remaining lifespan of the surge protection module 510, the surge protection module 510 may include a unit for sensing a leakage current flowing in a surge protection device such as a varistor. The surge protection module 510 determines if a level of a leakage current flowing in a ground line connected to a surge protection device has increased to indicated that an estimated remaining lifespan of the surge protection device is reduced, and represents the determined result through the second display unit 512. In an example embodiment, the second display unit 512 may include a light emitting device of which the degree of flickering (e.g., through a/c modulation of an LED status light), or a color of light is changed according to the estimated remaining lifespan of the surge protection device.
With reference to
In an example embodiment, the first display unit 611 may be provided to display information regarding an estimated remaining lifespan of the surge protection module 610. As described above with reference to the example embodiment of
The second display unit 612 may be provided to display a magnitude of a surge voltage introduced to the surge protection module 610. A magnitude of the surge voltage displayed on the second display unit 612 may be a maximum value or an average value of the surge voltage having been introduced to the surge protection module 610. A user or a manager of the light emitting device may determine whether to replace the surge protection module 610 with a surge protection module 610 of a relatively higher capacity by referring to a level of the surge voltage displayed on the second display unit 612.
To display a level of the surge voltage through the second display unit 612, the surge protection module 610 may detect a level of voltage of at least one node of a circuit included in the converter module 620. Referring to the circuit according to the example embodiment of
LED driving devices according to various example embodiments may include a converter module and a surge protection module accommodated in a single case. The surge protection module may be accommodated in the case while being detachable therefrom. Only the surge protection module need be replaced before a lifespan of the converter module supplying driving power to an LED ends where the lifespan is limited by the surge protection module. Accordingly, the LED driving device may thus be efficiently maintained. In addition, information regarding an operating state and an estimated remaining lifespan of the surge protection module, and a surge voltage introduced to the surge protection module, may be provided through a display unit disposed in the surge protection module. Thus, information as to whether the surge protection module needs to be replaced based on an estimated remaining lifespan of the surge protection module is provided.
With reference to
In another example embodiment, a white light source module may be configured to have only white light emitting device packages. In this case, a portion of the white light emitting device packages may have white light having a different color temperature. For example, as illustrated in
Accordingly, the heterogeneous light emitting device packages may be configured to include a light emitting device provided by combining a yellow, green, red, or orange phosphor with a blue light emitting device to emit white light and at least one of violet, blue, green, red, or infrared light emitting devices, to adjust a color temperature and a color rendering index (CRI) of white light. The white light source module described above may be employed as a light source in various types of lighting devices.
In a single light emitting device package, light having a required color may be determined depending on a wavelength of light from a light emitting diode (LED) chip, a light emitting device, a phosphor type, and a combination ratio of phosphors. In this case, when the light is white light, a color temperature and a color rendering index thereof may be controlled.
For example, when the LED chip emits blue light, a light emitting device package including at least one of yellow, green, and red phosphors may emit white light having various color temperatures according to a phosphor combination ratio. In another embodiment, a light emitting device package, in which a green or red phosphor is applied to a blue LED chip, may emit green or red light. By combining the light emitting device package emitting white light and the light emitting device package emitting green or red light, a color temperature and a color rendering index (CRI) of white light may be controlled. In addition, a light emitting device package may also be configured to include at least one of light emitting devices emitting violet light, blue light, green light, red light, and infrared light.
The CRI of the lighting device may be adjusted from a level of a sodium-vapor lamp to a level of sunlight, and various types of white light having a color temperature of around 1500K to around 20000K may be generated. In addition, a lighting color may be adjusted to be appropriate for an ambient atmosphere or for viewer mood by generating violet, blue, green, red, orange visible light or infrared light as needed. Further, the lighting device may also emit light within a special wavelength band, capable of promoting plant growth.
White light obtained by combining yellow, green, red phosphors and/or green and red light emitting devices with a blue light emitting device may have two or more peak wavelengths, and coordinates (x,y) thereof in the CIE 1931 color space chromaticity diagram illustrated in
In an example embodiment, phosphors applied to the wavelength conversion material may be represented by the following empirical formula and have colors as listed below.
Oxide-based Phosphor: Yellow and green Y3Al5O12:Ce, Tb3Al5O12:Ce, Lu3Al5O12: Ce
Silicate-based Phosphor: Yellow and green (Ba,Sr)2SiO4:Eu, Yellow and yellowish-orange (Ba,Sr)3SiO5:Ce
Nitride-based Phosphor: Green β-SiAlON:Eu, Yellow La3Si6N11:Ce, Yellowish-orange α-SiAlON:Eu, Red CaAlSiN3:Eu, Sr2Si5N8:Eu, SrSiAl4N7:Eu, SrLiAl3N4:Eu, Ln4-x(EuzM1-z)xSi12-yAlyO3+x+yN18-x-y (0.5≦x≦3, 0<z<0.3, 0<y≦4)—Formula (1) (Here, Ln may be at least one element selected from a group consisting of group IIIc elements and rare-earth elements, and M may be at least one element selected from a group consisting of Calcium (Ca), Barium (Ba), Strontium (Sr), and Magnesium (Mg).
Fluoride-based Phosphor: KSF-based red K2SiF6:Mn4+, K2TiF6:Mn4+, NaYF4:Mn4+, NaGdF4:Mn4+, K3SiF7:Mn4+
A composition of phosphor should approximately coincide with stoichiometry, and respective elements may be substituted with other elements in a group of the periodic table of elements in which an element corresponding thereto is included. For example, Sr may be substituted with Ba, Ca, Mg, or the like, of an alkaline earth group II, and Y may be substituted with Lanthanum-Based Terbium (Tb), Lutetium (Lu), Scandium (Sc), Gadolinium (Gd), or the like. In addition, Eu an activator, may be substituted with Cerium (Ce), Tb, Praseodymium (Pr), Erbium (Er), or Ytterbium (Yb), according to a required energy level. In addition, an activator may be used alone, or a sub-activator or the like, for modification of characteristics thereof, may additionally be used.
Specifically, in the case of a fluoride-based red phosphor, in order to improve reliability thereof at a relatively high temperature/high humidity, a phosphor may be coated with a Fluoride not containing Manganese (Mn), or a Phosphor surface or a Fluoride-coated surface of Phosphor coated with a Fluoride not containing Mn may further be coated with an organic material. In the case of the Fluoride-based red phosphor as described above, a full width at half maximum of 40 nm or less may be obtained in a manner different from the case of other Phosphors, and thus, the Fluoride-based red phosphor may be used in high-resolution TV sets such as UHD TVs.
The following table 1 illustrates Phosphor types in light emitting device packages using a blue LED chip having a dominant wavelength in a range of 440 nm to 460 nm or a UV LED chip having a dominant wavelength in a range of 380 nm to 440 nm, which may be applied to respective fields of application.
Conversely, the wavelength conversion material may include a quantum dot (QD) provided to be used as a phosphor substitute or to be mixed with a phosphor.
The quantum dot may implement various colors depending on the size thereof. In detail, in a case in which the quantum dot is used as a phosphor substitute, the quantum dot may be used as a red or green Phosphor. In the case of using the quantum dot, a narrow full width at half maximum of, for example, about 35 nm may be obtained.
For example, the wavelength conversion material may be provided in a form being contained in an encapsulation material or in a scheme in which it is manufactured as a film in advance to be attached to a surface of an optical device such as an LED chip or a light guide plate. When using a wavelength conversion material that is manufactured as a film in advance, the wavelength conversion material having a uniform thickness may be easily implemented.
A stop groove 2121 may be formed in the cover 2120. The stop groove 2121 may be coupled to the stop protrusion 2114 of the heat sink member 2110 in a hook coupling structure. Positions in which the stop groove 2121 and the stop protrusion 2114 are formed may also be interchanged.
The light source module 2130 may include a light emitting device array. The light source module 2130 may include a printed circuit board 2131, a light source 2132, and a controller 2330. As described above, the controller 2133 may store driving information for the light source 2132 therein, Circuit wires for operating the light source 2132 may be disposed in the printed circuit board 2131. In addition, the printed circuit board 2131 may also include constituent elements for operating the light source 2132. The controller 2133 may detect a level of power transferred through the first and second sockets 2140 and 2150 and compare the detected power level with a predetermined reference power level range, to determine whether a defeat is present in a plurality of LEDs included in the light source 2132.
The first and second sockets 2140 and 2150 respectively may be provided as a pair of sockets, and may have a structure in which they are coupled to two ends of a cylindrical cover unit configured of the heat sink member 2110 and the cover 2120. For example, the first socket 2140 may include electrode terminals 2141 and a power supply device 2142, and the second socket 2150 may include dummy terminals 2151 disposed thereon. In addition, an optical sensor and/or a communications module may be disposed inside one of the first socket 2140 or the second socket 2150. For example, the optical sensor and/or the communications module may be embedded in the second socket 2150 on which the dummy terminals 2151 are disposed. In another example, an optical sensor and/or a communications module may be embedded in the first socket 2140 on which the electrode terminals 2141 are disposed.
The bulb base 2210 may be configured to allow the lighting device to be substituted with an existing lighting device. Power supplied to the lighting device 2200 may be applied through the bulb base 2210 thereto. As illustrated in
The heat sink unit 2230 may include an internal heat sink portion 2231 and an external heat sink portion 2232. The internal heat sink portion 2231 may be directly connected to the light source 2240 and/or the driving circuit 2220, by which heat may be transferred to the external heat sink portion 2232. The optical unit 2260 may include an internal optical portion, (not shown), and an external optical portion, (not shown), and may be configured such that light emitted from the light source 2240 may be uniformly dispersed.
The light source 2240 may receive power from the driving circuit 2220 to emit light to the optical unit 2260. The light source 2240 may include one or more light emitting devices 2241, a circuit board 2242, and a controller 2243. The controller 2243 may store driving information for the light emitting devices 2241 therein. The controller 2243 may include at least one of a power detection circuit, or a control circuit according to an example embodiment. The controller 2243 may detect a level of power supplied through the bulb base 2210 to determine whether a defect is present in a plurality of LEDs included in the light source 2240. The controller 2243 may also be included in the first and second circuit units 2221 and 2222, other than in the light source 2240.
The communications module 2270 may be mounted on an upper portion of the reflective plate 2250, and home-network communications may be implemented through the communications module 2270. For example, the communications module 2270 may be a wireless communications module using ZigBee®, Wi-Fi, or Li-Fi, and may control illumination of lighting devices installed indoors or outdoors, such as switching on/off, adjustment of brightness, or the like, through a smartphone or a wireless controller. In addition, electronic products in the home or outdoors and automobile systems, such as TV sets, refrigerators, air conditioners, door locks, automobiles, or the like, may be controlled using a Li-Fi communications module using a visible light wavelength of a lighting device installed indoors or outdoors.
The reflective plate 2250 and the communications module 2270 may be covered by the optical unit 2260. The communications module 2270 may also be implemented as a single integrated circuit, with the controller 2243. In addition, the controller 2243 may be provided as a separate module from the light source 2240.
As set forth above, in an LED driving device and a light emitting device according to example embodiments, a converter module for driving an LED and a surge protection module for blocking introduction of a surge voltage may be accommodated together in a single case. Specifically, the surge protection module may be accommodated in the case to be easily separated therefrom. Thus, when a lifespan of the surge protection module is close to ending (and unable to withstand an additional surge voltage), or the surge protection module is required to be replaced with a surge protection module of a different capacity, only the surge protection module need be replaced, rather than replacing the entirety of the LED driving device. Thus, maintenance costs may be reduced.
Although a few embodiments of the present general inventive concepts have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the general inventive concepts, the scope of which is defined in the appended claims and their equivalents.
Number | Date | Country | Kind |
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10-2016-0020533 | Feb 2016 | KR | national |