The present invention generally relates to light emitting diode (“LED”) lamps, and more specifically to LED lamps having an optic integrated therewith, the optic being capable of rotating to allow different beam angles of light to be emitted by the LED lamp.
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LEDs are semiconductor devices that produce light when a voltage and current is supplied to them. LEDs are intrinsically DC devices that only pass current in one polarity. Historically LEDs have been driven by constant current or constant voltage DC. More recently, new inventions have demonstrated that LEDs may also be driven direct with low voltage AC or high voltage AC, and with low voltage and high voltage rectified AC.
The increasing adoption and advancement of LED technology has resulted in the development of new LED lighting devices and LED lamps which may replace legacy lamps or light bulbs. However, the known LED lamps use one or more LEDs with one fixed optic over each LED, a single optic over multiple LEDs, or a single LED with a single optic over the LED. These LED lamps do not provide a means of selecting more than one beam angle of light distribution from the LED lamps. Depending on location and use of an LED lamp, multiple beam angles may be needed depending on the surface, products or areas an end user desires to light by the lamp.
Furthermore, having to switch lamps to achieve a different beam angle regardless of the operational state of the lamp and lighting device within is inefficient and wasteful. LED lamps are typically more costly than legacy light bulbs or lamps and being unable to realize the full life of the lamp simple because a different desired beam angle is sought raises consumer costs and wastes operable LED lamps.
Rather than have to remove and replace an LED lamp having a different beam angle each time a new beam angle is desired or required, it would be advantageous to design an LED lamp having the capability to emit light in multiple beam angles.
The present invention is provided to solve these and other issues.
Accordingly, the present invention is directed to an LED lamp or light bulb having two or more sub-optics which are integrated and configured with the LED lamp so that a single LED lamp may emit light in various beam angles.
According to one aspect of the invention, an LED lamp is provided. The LED lamp includes a lamp housing having a lamp base capable of connecting to a source of electrical power, like for example a lighting system or light fixture which may be connected to a source of power, like mains power, or have an internal power source. Housed within the lamp housing and electrically connected to the lamp base is at least one LED lighting device having at least one LED, the LED lighting device being mounted in an offset position from a center line running vertically through the center of the LED lamp housing. The LED lamp may further include at least one optic having two sub-optics, each sub-optic capable of allowing a different beam angle of light distribution to pass there through when aligned over the LED lighting device. The optic may be integrated with, or formed as part of, the lamp housing and configured such that the optic may be rotated to align one selected sub-optic with the LED lighting device at a time. Each sub-optic may allow one desired beam angle of light to be emitted by the LED lamp.
According to another aspect of the invention, at least one sub-optic in the optic may allow a different pattern, or intensity, of light to be emitted by the LED lamp when aligned with the at least one LED lighting device.
According to another aspect of the invention, one of the at least two sub-optics may allow for light to pass through it in a beam angle less than 60 degrees.
According to another aspect of the invention, one of the at least two sub-optics may allow for light to pass through it in a beam angle greater than 60 degrees.
According to another aspect of the invention, the at least one lighting device housed in the LED lamp may include an LED circuit, the LED circuit including LEDs formed as a bridge rectifier with an LED connected across the output of the rectifier.
According to another aspect of the invention, the at least one lighting device housed in the LED lamp may include an LED circuit, the LED circuit including at least two LEDs connected in an anti-parallel configuration.
According to another aspect of the invention, the at least one lighting device housed in the LED lamp may include an LED circuit, the LED circuit including at least two LEDs connected in series. The at least two LEDs may be formed as a bridge circuit having one or more LEDs connected across the output essentially forming two anti-parallel series circuits having one or more common LEDs. Alternatively, the at least two series LEDs may be connected in a series string configuration.
According to another aspect of the invention, the LED lamp may further including an LED drive circuit or LED driver housed within the housing. The LED drive circuit may be electrically connected to both the lamp base and the LED lighting device so as to receive power from the LED lamp base and provide the received power to the LED lighting device.
According to another aspect of the invention, the LED drive circuit housed within the LED lamp may include a bridge rectifier, a transformer and/or an inverter. The bridge rectifier may rectify AC voltage and current, and provide a DC voltage and current to the LED lighting device. The transformer may be capable of stepping voltage received by the LED drive circuit from the lamp base up or down before supplying voltage to the at least one LED light source. Likewise, the inverter may be capable of stepping a voltage frequency received from the lamp base up or down before supplying voltage to the at least one LED light source.
According to another aspect of the invention, the LED lamp may include at least two LED lighting devices and at least two groups of sub-optics, each of the at least two LED lighting devices being electrically connected to the lamp base. Each group of sub-optics may include one sub-optic for each of the at least two LED lighting devices, each sub-optic within each group being capable of emitting a substantially identical beam angle, and the sub-optics of one of at least one of the at least two groups are capable of emitting a different beam angle of light than the sub-optics of any other of the at least two groups.
According to one aspect of the invention, a method of selecting the output light beam angle from an LED lighting device is provided. In order to select the output beam angle, a lamp housing having a lamp base, the lamp base being capable of receiving electrical power from a power source, like for example a lighting system or lighting fixture, is provided. At least one LED lighting device is electrically connected to the lamp base so that electrical power may be provided from the lamp base to the LED lighting device. At least one optic is provided or integrated with the housing, the optic being rotatable with respect to the housing and having at least two sub-optics, the sub-optics being configured so that only one of the at least two sub-optics may be aligned over the LED lighting device at a time. Each sub-optic allows light to pass there through. The lamp base may be connected to a source of electrical power, like for example a lighting system or a lighting fixture, and the optic may be rotated to align one of the at least two sub-optics with the at least one LED lighting device to allow light emitted by the LED lighting device to pass there through at a selected beam angle.
Other advantages and aspects of the present invention will become apparent upon reading the following description of the drawings and detailed description of the invention.
While this invention is susceptible to embodiments in many different forms, there is described in detail herein, preferred embodiments of the invention with the understanding that the present disclosures are to be considered as exemplifications of the principles of the invention and are not intended to limit the broad aspects of the invention to the embodiments illustrated.
Whether one or multiple LEDs or LED lighting devices are utilized in the known prior art lamps, in order to change the angle of light emitted from the lamp or system into which the lamp is integrated, lamp 10 would have to be replaced with a similarly designed lamp with a different optic or optics so that the different beam angle may be realized, regardless of the operational state of the LED lighting device housed therein.
The present invention provides an LED lamp having a single optic having multiple sub-optics, each sub-optic being capable of emitting a different beam angle of light.
Optic 106 may be formed as part of housing 102, or may be an external device which integrates with the housing in order to provide the effects of each integrated sub-optic. As used herein with respect to the present invention, the term sub-optic may be an optic or beam shaping mechanism for a light source, which in the present invention is an LED. Each sub-optic may be, for example, an individual lens or reflector, or a combination thereof, which provides a specific light beam distribution angle. Though the examples of a lens or reflector are used herein, it is contemplated by the invention that any light beam shaping mechanism or optic may be integrated with the optic as a sub-optic to provide a particular light beam angle or light effect, with the possibility that different types of sub-optics may be incorporated into a single optic.
As seen in
As seen in
In addition to providing sub-optics which may control the beam angle, one or more of the sub-optics may additionally or alternatively control one or more of the pattern and intensity of the light emitted by lamp 100. For example, sub-optics 108 and 110 in
As previously mentioned, a phosphor emission port or silicone phosphor encapsulate 116 may be provided with the LED lighting device in order to modify the light emitted there from. As shown in
Optic 106 may be integrated with, or formed as part of, housing 102 using any means known in the art which permits optic 106 to be rotated to align a desired sub-optic over LED lighting device 116. In order to rotate optic 106 and select a different sub-optic having a different beam angle or light characteristic, as seen in
In order to fix optic 106 in place and prevent unwanted rotation once the desired sub-optic is aligned, optic 106 and housing 102 may include matching gear teeth like structures which engage only when one sub-optic is located over the lighting device. For example, as seen in
Alternatively, rather than be spring loaded, a fastener, like for example a screw, may be provided as shown in
Offsetting LED lighting device 116 from the center of lamp 100 allows sub-optics 108, 110, and 112 to be selectively placed over lighting device 114 as optic 106 is rotated. As seen in
Rather than provide a single LED lighting device, as seen in
Regardless of the number of lighting devices and sub-optics included in lamp 100, each LED lighting device 114 within housing 102 may be any combination of a single LED on a substrate, or an LED chip, package, or any other LED device known in the art. Any LED chips or packages may include multiple LEDs 126 connected in any configuration known in the art. For example, as seen in
Though shown in
In addition to housing lighting device 114, housing 102 may further house any other required elements for lamp 100. Additional elements which may be housed within housing 102 include but are not limited to, any conductors or wiring required to electrically connect any elements including base 104 and lighting device 114 including any LED drivers, a heat sink, any fasteners or fastener receptacles required for holding any element in place, any gear teeth, springs, or other features used to rotate and lock optic 106 in place, and any light blocking structures required to prevent light from passing through any optics not substantially aligned with the lighting device. Rather than include a heat sink within housing 102, it is contemplated that at least a portion, or all, of housing 102 may be formed as a heat sink to more efficiently control the temperature of the LED lighting device and components within lamp 100.
As seen in
LED drive circuit or LED driver 136 may be electrically connected to lamp base 104 using any means known in the art so that the power received by base 104 may be transmitted to, and received and utilized by, drive circuit 118. When lamp bases other than that shown in
LED drive circuit or LED driver 136 may include any components required to modify and transmit power received from lamp base 104 to drive LED lighting device 116. Drive circuit 136 may include a step-up or step-down transformer, an inverter for changing the AC frequency of an AC input voltage or to modify a provided DC voltage to an AC voltage, and/or a bridge rectifier for transforming a provided AC voltage to DC. Drive circuit 136 may additionally include any other circuitry used in the art in LED drivers, like for example switches, voltage or current suppressors or regulators, or fuses to protect the LED lighting device from power surges. The driver may, for example, include an input which receives power from base 104, an inverter which steps the frequency of the received voltage up, a transformer which steps the higher frequency voltage down to substantially match the voltage requirements of LED lighting device 114, a bridge rectifier which rectifies the higher frequency, lower magnitude voltage, and an output which provides the higher frequency, lower magnitude voltage to lighting device 114. Further examples of drivers which may be housed within housing 102 for the present invention are shown and described in, for example, U.S. Pat. No. 7,489,086 and International Publication No. WO 2011/143510.
The characteristics of drive circuit 136 may be tailored to match the input voltage to the requirements of the LED lighting device. For example, if an LED lamp having a series string of LEDs having a total forward operating voltage of 24V is to be used in a fixture connected to mains power, the exemplary drive circuit increasing the frequency, stepping down and rectifying the voltage provided above may be utilized and incorporated into the lamp.
While in the foregoing there has been set forth a preferred embodiment of the invention, it is to be understood that the present invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. While specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the characteristics of the invention and the scope of protection is only limited by the scope of the accompanying claims.
The application claims priority to U.S. Provisional Application No. 61/558,828 entitled “LED LAMP WITH SELECTABLE BEAM ANGLE OPTIC METHOD AND APPARATUS” filed Nov. 11, 2011—the contents of which are expressly incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US12/64887 | 11/13/2012 | WO | 00 | 5/9/2014 |
Number | Date | Country | |
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61558828 | Nov 2011 | US |