The present disclosure relates to a lighting system for many uses such as medical, therapeutic, sanitation, and agricultural.
Currently there are no effective ways to volumetrically sterilize surfaces and aerosols in densely populated large indoor public/private areas for viruses, bacteria, and mold in a way that is not disruptive to the economic activity that occurs in these locations.
Also, there is currently no effective ways to sterilize a live plant indoor to prevent pests/molds/viruses/bacteria from afflicting them.
There is a need to efficiently and/or effectively provide lighting and misting/watering of a plant.
Currently known uses of LED (light-emitting diode) lightings indoors or in greenhouses experience extra heat generated by the LED lightings. These known LED lights use direct cooling with forced or passive air cooling which dumps the heat within the greenhouses or buildings. As a result, additional cooling (e.g., by a HVAC system) is needed to compensate extra LED-generated heat.
There is a need to resolve current issues in LED light inefficiencies due to LED-generated heat.
There is a need to improve energy efficiency and resolve cooling issues inside of a greenhouse.
The disclosed embodiments may seek to satisfy one or more of the above-mentioned needs. Although the present embodiments may obviate one or more of the above-mentioned needs, some aspects of the embodiments might not necessarily obviate them.
Currently there are no cost-effective solutions to commercially sterilize large high bays or warehouses. In a general implementation, the disclosure provides a LED (light-emitting diode) light fixture having a LED flexible printed circuit, wherein the LED flexible printed circuit has a first array of high-power white LEDs to produce a first output of light.
In another aspect combinable with the general implementation, the LED flexible printed circuit has a second array of red LEDs to produce a second output of light.
In another aspect combinable with the general implementation, the LED flexible printed circuit has a third array of UV LEDs to produce a second output of light.
In another aspect combinable with the general implementation, the third array of UV LEDs includes at least one of UVA LEDs, UVB LEDs, and UVC LEDs.
In another aspect combinable with the general implementation, the light fixture can have dimming function for a user to separately dim any of these lights and control the ratio of UVA, UVB, UVC, red, and white wavelengths to create modes depending on the need/function/use.
The inventor has discovered that to implement UV safely it must be paired with enough visible white light to ensure that humans do not stare at the light too long which may cause cataracts. The sun emits a UV index of 0 to 20 depending on latitude. It is hypothesized that the seasonal flu is a function mainly of UV index. Because UVC, UVB, and UVA have germicidal properties, the contemplated light fixture can have the ability to control the emitted UV light index from 0 to higher than 20 depending on the need/function/use.
In one contemplated system, the light fixture or a network of such light fixture can be remotely controlled via an TOT network or other types of networks. If a pandemic or a local infection event breaks out, one could activate and adjust a desired number of lights/regions to an ideal UV index to kill microbes on surfaces within a short amount of time, even seconds, or within a desired time frame. At desired UV index such lights can also eliminate or drastically decrease aerosol microbes. Further, the contemplated system can be programmed based on feedback from the MH or CDC depending on the severity of the outbreak in each city and town.
In one example, the contemplated system can be manually/automatically/remotely/selectively turned on during certain peak dangerous times or dates and then when the threat is eliminated return to safer levels of UV index. This principal could be used in all artificial lighting in every known uses and locales. This idea could also help with indoor farming of plants because the contemplated light fixture could inactivate germs on plant surfaces and/or soil.
In one embodiment, approximately 5% of the total light output of the light fixture is UVA and UVB. Of this portion, 95% can be UVA and 5% can be UVB. Other ratios of UVA and UVB are also specifically contemplated. A function can be provided so the user may selectively dim the UVA or UVB depending on the needs at the time.
In some embodiments, the total light output of the contemplated LED light fixture is defined as the luminous power flux. In one particular embodiment, the white lights will have 95% of the luminous power flux and about 5% of the light will be the UVA spectrum. In some embodiments, the white lights can have between 90-95% of the luminous power flux. In some embodiments, the white lights can have between 85-97% of the luminous power flux. In some embodiments, the white lights can have between 92-97% of the luminous power flux.
In some embodiments, the combination of red and white lights can have between 90-95% of the luminous power flux. In some embodiments, the combination of red and white lights can have between 85-97% of the luminous power flux. In some embodiments, the combination of red and white lights can have between 92-97% of the luminous power flux.
In some embodiments, the output of UV LED is between 2% and 8% of a total light output. In some embodiments, the output of UV LED is about 2% and 10% of the total light output. In some embodiments, the output of UV LED is about 3% and 6% of the total light output. In some embodiments, the output of UV LED is about 5% of the total light output.
It is further contemplated that this lighting system could be direct liquid-cooled or air cooled. If liquid-cooled then any known suitable liquid can be used such as water, coolant, fertilizing liquid; liquid nutrient, and disinfectant. Some contemplated embodiments can also dispense the liquid in the form of a spray, droplets, or fine mist, on to the plants or to control humidity level in the environment. Furthermore, the activation of the misting can create a highly efficient phase-change cooling effect.
Among the many possible LED light fixture configurations, the design of the lighting system can be highly efficient. Contemplated LED arrays can connect directly into power supplies with minimum metal connection/wiring for conducting electrons. Also, power supplies can function as a heat sink or heat exchanger to the LED array. This can reduce cost for heat sink, enclosure, and metal for conducting electrons.
While this specification contains many specific implementation details and examples, these should not be construed as limitations on the scope of any inventions or of what may be claimed, but rather as descriptions of features specific to particular implementations of particular embodiments.
Certain features that are described in this specification in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination.
The details of one or more implementations of the subject matter described in this disclosure are set forth in the accompanying drawings and the detailed description below. Other features, aspects, and advantages of the subject matter will become apparent from the description, the drawings, and the claims.
It should be noted that the drawing figures may be in simplified form and might not be to precise scale. In reference to the disclosure herein, for purposes of convenience and clarity only, directional terms such as top, bottom, left, right, up, down, over, above, below, beneath, rear, front, distal, and proximal are used with respect to the accompanying drawings. Such directional terms should not be construed to limit the scope of the embodiment in any manner.
The following call-out list of elements in the drawing can be a useful guide when referencing the elements of the drawing figures:
The different aspects of the various embodiments can now be better understood by turning to the following detailed description of the embodiments, which are presented as illustrated examples of the embodiments as defined in the claims. It is expressly understood that the embodiments as defined by the claims may be broader than the illustrated embodiments described below.
Referring now to
In one aspect of the embodiments, there can be a housing 102 to enclose all or some of the components of the contemplated light fixture 100. The various contemplated components will be described in more details below.
There can be a power on/off switch 104 (see also
There can be a power connector 108 (see also
Some of the contemplated embodiments of the present disclosure may include a conduit 154 (see also
Referring now to
In some particularly contemplated embodiments, there can be misting nozzles 156 disposed on the underside of the light fixture 100 such as those shown in
Referring now to
Optionally, the LED lighting fixture 100 can have one or more switching integrated circuits to pulse the white and red LEDs from 0 to maximum power separate from the switching transistor that pulses the LEDs for the UV array (UVA, UVB, UVC).
The exploded view of
In some embodiment, besides the pins 125 and the contacts 131, there are no wires or cable necessarily present to connect the LEDs 121, 122, 124 to the power supplies 130.
Returning now to
In one aspect of the embodiments discussed above, the combination of one LED flexible printed circuit 120 with one power supply 130 can create a LED module. This modularized design can allow for quick assembly, low-cost production, and easily customizable lengths by simply adding these LED modules (each of an equal length) together to achieve the desired length of LED light fixture. In addition, there can be cooling tube assemblies 150 of various desired lengths to which these LED modules can be attached to.
It is important to appreciate that one aspect of the current disclosure may include achieving high power density at lower cost by utilizing liquid cooling. This allows much smaller units of light fixtures to be installed and at lower operating costs. One single array of LEDs can be twice more powerful than a typical greenhouse grow light such as the GAVITA PRO, and at half the operating cost. In some embodiment, the contemplated cooling tubing assembly allows for a very low thermal resistance from the LED to the liquid thereby enables the highest density of LED and thus reduce cost of the non-led components.
In these particularly contemplated embodiments, water or other liquid can be used to cool the power supply 130 and the LED flexible printed circuit 120. Referring to
In
In one contemplated embodiment, the cooling tube assembly 150 has an interior space that can be filled with a liquid such as water. When the water heats up, the water can be transported to another location via conduit 154 (see
When the water is transported to another location, the water may be ejected or recycled by cooling it at another location with a radiator/fan system.
Alternatively, or optionally, some embodiments of the LED light fixture 100 can have misting nozzles 156 disposed on the outside of the LED light fixture 100. In some embodiment, the misting nozzles 156 are disposed on the bottom side of the LED light fixture 100. In some embodiment, the misting nozzles 156 are disposed on the bottom side of the cooling tube assembly 150 and can expose through appropriated placed through holes created on the LED flexible printed circuit 120. For example,
Alternatively, or optionally, the misting nozzles 156 can be used to spray disinfecting aerosols. In some embodiments, the disinfecting liquid can act as a cooling liquid.
Although the nozzle 156 may be described in this disclosure as a “misting” nozzle 156, its dispensing method can include all types of spraying patterns, flow rate, and size of liquid droplets, including but not limited to fine misting and dripping.
Referring now to
Optionally or additionally, the heated liquid can be transported away from the LED light fixture. Referring now to
Alternatively, or optionally, the contemplated light fixture can have a heat exchanger 160 such as the one shown in
Referring now to
Referring now to
Alternatively, or optionally, the contemplated light fixture 100 can utilize a large natural convection heat sink (not shown). Such heat sink can have no electrical fans attached and can have large spacings between its fins.
In some embodiments, the contemplated light fixture 100 does not have any heat sinks, that is, any heat sink having fins.
Referring now to
In one aspect of the embodiments disclosed herein, there can be a buss flexible printed circuit (buss FPC) 140 disposed within the housing 102. In some embodiments, the buss flexible printed circuit 140 may be elongated and have a length that substantially correlates with the total length of the power supplies 130. For example, in the embodiment shown in
In other embodiments, the buss flexible printed circuit 140 may contain elements to control the water misting control valve. In some embodiments, the buss flexible printed circuit 140 may contain a gate and source lines for MOSFETs, as well as the ground, live, and neutral wires.
In one aspect of the disclosure, the misting schedule may be remotely changed, controlled, or auto adjusted using sensors. In another aspect of the disclosure, the lighting schedule may be remotely changed, controlled, or auto adjusted using sensors. In yet another aspect of the disclosure, the ratio of light output from high-power white LED 121:light output from Red LED 122:light output from UV LED 124 may be remotely changed, controlled, or auto adjusted using sensors. In still yet another aspect of the disclosure, the ratio of light output from UVA LEDs within the UV LEDs 124:light output from UVB LEDs within the UV LEDs 124:light output from UVC LEDs within the UV LEDs 124, may be remotely changed, controlled, or auto adjusted using sensors.
Various types of sensors and feedback control may be implemented. In one embodiment, the sensors and/or feedback control can alert the user to adjust lighting, UV levels, ratio of red/white/UVA/UVB/UVC, timing, and/or misting. Alternatively, the sensors and/or feedback control allows the lighting system to automatically adjust lighting, UV levels, ratio of red/white/UVA/UVB/UVC, timing, and misting. For example, such lighting system may be implemented in a residence and the lighting system can automatically inactivate UVA and/or UVB when a motion sensor detects the presence of people or pets. In this way, people or pet would not be unnecessarily over-exposed to UV light. In another example, the contemplated LED light fixture 100 can dim UVA and/or UVB to a desirable level (e.g., from 20 to 15, or down to a pre-selected level or a level determined in real time based on data and other feedback) and turns it off after a desirable amount of time when the motion sensor detects presence of people or pets. In this way, people or pets in the residence would not be exposed to the UV light for longer than a pre-determined amount of time. In yet another example, the contemplated LED light fixture 100 may receive data or signals from an outside source in real time (e.g., from a government agency, from the World Health Organization, from a central management office, from a contact-tracing applet/software/database, from a weather forecast agency) via a network (e.g., the Internet) so that the contemplated LED light fixture 100 can automatically adjust itself base these data or signals. In this way, the contemplated LED light fixture 100 can interact with the outside source and adjust itself based on perceived local threat. The contemplated LED light fixture 100 may also send data to an outside source. Sensors may also detect and help the contemplated LED light fixture 100 determine how fast people are moving through a space (e.g., a membership warehouse, a grocery store, an indoor merchandise retailer) and then adjust UV exposure time and level accordingly, so that shoppers are not unnecessarily exposed to UV for too long. In another aspect of the disclosure, the contemplated LED light fixture 100 may also automatically determine the preferred UV exposure time for people in the space based on locality. This can be done by automatically collect data made available to the contemplated LED light fixture 100 from any of the outside sources mentioned above. For example, shoppers in high latitude may be determined by the contemplated LED light fixture 100 to have a different tolerance of UV when compared with shoppers in lower latitude or near the equator.
While not wishing to be bound by any theory or hypothesis, the inventor has discovered that a highly dense LED array can easily match the PPFD (photosynthetic photo flux density) of any commercially available plant growth light. Such configuration of highly dense LED array in combination with the herein disclosed features can provide a LED light fixture with a much lower operating cost with drastically better cooling efficiency.
Power at 650 watts, using 174 LEDs, having a 56 mm by 280 mm footprint, the contemplated light fixture 100 achieved 3-5 times the output for PPFD (photosynthetic photo flux density) than a GAVITA PRO E Series 600e SE 120/240V. PPFD is defined as a measure of the number of photons in the 400-700 nm range of the visible light spectrum (photosynthetic active radiation or PAR) that fall on a square meter of target area per second.
Power at 650 watts, measured on a 5 foot by 5 foot grid, 36 inches from the LED light to the sensor, using triple the number of LEDs, densely arranged, with UV LEDs pulsating.
Thus, specific embodiments and applications of LED light fixture have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those already described are possible without departing from the disclosed concepts herein. The disclosed embodiments, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalent within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements. The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and what essentially incorporates the essential idea of the embodiments. In addition, where the specification and claims refer to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring at least one element from the group which includes N, not A plus N, or B plus N, etc.
This application claims priority to U.S. provisional patent application No. 63/015,564, filed on Apr. 25, 2020, and U.S. provisional patent application No. 63/016,971, filed on Apr. 28, 2020, both of which are now pending and are hereby incorporated by reference in their entireties. Although incorporated by reference in its entirety, no arguments or disclaimers made in the parent application apply to this application.
Number | Date | Country | |
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63015564 | Apr 2020 | US | |
63016971 | Apr 2020 | US |