The present invention relates to a refrigerated merchandiser that includes a light source. More particularly, the present invention relates to a refrigerated merchandiser including a light emitting diode (LED) light source to illuminate a product display area.
In conventional practice, commercial businesses such as supermarkets and convenience stores are equipped with refrigerated merchandisers. These merchandisers may be open or provided with doors and are used for presenting perishable food or beverages to customers while maintaining the fresh food or beverages in a refrigerated environment. Some refrigerated merchandisers have a narrow profile or footprint so that the merchandiser can be placed in the convenience store or supermarket store without taking up a large area of the store. This narrow profile results in a product display area having less depth compared to a standard-sized merchandiser. Typically, the refrigerated merchandisers include a light source that illuminates the product display area for better marketing of the food product and for higher visibility to the customers. However, the shelves inside the narrow profile merchandiser extend closer to the front of the product display area and thereby closer to the light sources creating undesirable lighting effects.
Conventional refrigerated merchandisers typically include a fluorescent light source to illuminate the product display area. Some merchandisers include fluorescent light sources that are coupled to a mullion of the merchandiser to direct light generally toward the food product in the product display area. The effectiveness of fluorescent light sources is dependent on the temperature of the application where the fluorescent light sources are used. In colder temperature conditions, the fluorescent light source has less light output than in application of the fluorescent light source in warmer temperature conditions. As a result, fluorescent light sources that are coupled to the mullions can have substantially reduced effective illumination of food product within the product display area.
The fluorescent light sources used in conventional merchandisers are relatively large, and reduce the amount of space in the merchandiser that can be allocated to displaying food product. In refrigerated merchandisers that have a narrow footprint, the large fluorescent light sources further limit the space available in the product display area for displaying food product. The close proximity of the relatively large mullion-mounted fluorescent light sources to shelves in the refrigerated merchandiser provide an imbalanced, uneven illumination of the product display area.
Other refrigerated merchandisers include light emitting diode (LED) light sources that are mounted to a mullion of the merchandiser to illuminate the product display area. In narrow profile refrigerated merchandisers, the mullion-mounted LED light sources are placed in very close proximity to the shelves. The close proximity of the existing LED light sources to the shelves causes an uneven, imbalanced distribution of light into the product display area. The existing LED light sources in narrow profile merchandisers only effectively illuminate a portion of the food product on the shelves. This results in spotlighting some food product on the shelves, and leaving other food product partially or substantially obscured due to the lack of uniform illumination of the entire product display area.
The invention provides an improved merchandiser configured to illuminate a product display area effectively and efficiently. In one construction, the invention provides an improved light source that enables improved illumination of the product display area and reduces the energy required to condition the products within the merchandiser.
In another construction, the invention provides a merchandiser that includes a case that defines a product display area and that includes a frame that has mullions. The mullions define at least one opening such that the food product within the product display area is accessible from the front of the case. The merchandiser also includes at least one shelf for supporting and displaying food product within the product display area, and a light assembly that is coupled to at least one of the mullions and that is positioned to illuminate the food product. The light assembly includes a first LED that has a first viewing angle and a second LED that has a second viewing angle that is smaller than the first viewing angle.
In yet another construction, the merchandiser includes a light assembly that is coupled to at least one of the mullions and that is positioned to illuminate the food product. The light assembly includes a first LED that has a first viewing angle, and a second LED that has a second viewing angle that is different from the first viewing angle. The first LED and the second LED are positioned adjacent each other such that the first LED and the second LED are arranged in an alternating orientation along a length of the light assembly.
In yet another construction, the invention provides a method of illuminating food product supported by a merchandiser that includes a case that defines a product display area. The method includes providing a light assembly that is coupled to a mullion of the case. The light assembly includes a first LED that has a first viewing angle and a second LED that has a second viewing angle that is different from the first viewing angle. The method also includes partially illuminating the product display area by directing relatively diffuse light from the first LED into the product display area, and partially illuminating the product display area by directing a relatively pointed source of light from the second LED into the product display area.
Aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
Before any constructions of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other constructions and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The case 15 includes a frame 50 adjacent a front of the merchandiser 10.
Each door 65 includes a frame 75 that attaches a translucent member 80 to the door 65 to allow viewing of the food product from outside the case 15. The translucent member 80 can be formed from glass, or alternatively, from other materials that are substantially translucent (e.g., acrylic, etc.). In some constructions, the case 15 includes a standard profile or footprint that has a depth (e.g., 41 inches) defined between the rear wall 35 and the doors 65. Generally, in standard profile cases, the mullions 55 are spaced apart a distance (e.g., 6 inches) from ends of the shelves 45. In other constructions, the case 15 may include a narrow profile or footprint to limit the area in the retail setting that is taken up by the merchandiser 10. In these constructions, the case 15 has a relatively shorter depth (e.g., 37 inches) between the rear wall 35 and the doors 65 when compared with the depth of standard profile cases. In the cases 15 that have a narrow profile, the mullions 55 are spaced apart from the ends of the shelves 45 a relatively shorter distance (e.g., 2 inches) when compared to the distance between the mullions 55 and the shelves 45 in standard profile cases. Generally, the mullions 55 of the narrow profile cases 15 are located in very close proximity to the shelves 45.
The housing 90 includes clip members 135 and attachment portions 140. The clip members 135 extend from sides of the extruded body to couple the housing 90 to the sidewall portions 120. The attachment portions 140 are disposed on each side of and extend from the extruded body.
The central portion 170 extends between the first receiving portion 160 and the second receiving portion 165, and is positioned in close proximity to or adjacent one of the light attachment portions 150. As shown in
In some embodiments, the mullion light assembly 85 may include end caps that are attached to the housing to limit accumulation of debris on the mirrors 105 and the LED light sources 110. Generally, the end caps are removable from the housing 90. The extruded members 155 define channels 195 that are located on the extruded body adjacent and on an opposite side from the light attachment portions 150. The end caps are attached to the housing 90 within the channels 195 to cover the ends of the housing 90.
The mirrors 105 and the LED light sources 110 are generally directed at food product in the product display area 40.
As shown in
Each LED light source 110 is in electrical communication with the case 15 through the mullion 55.
The LED light source 110 that is attached to housing 90 on the left of the first axis 130 (as viewed in
As illustrated in
The first LED packages 215 and the second LED packages 220 are arranged in and define an alternating pattern along the length of the circuit board 210. As viewed in
Other arrangements of the first and second LED packages 215, 220 are also possible, and considered herein. For example, the pattern of alternation between the LED packages 215, 220 along the length of the circuit board 210 may be: (i) a consistent pattern of equal LED packages (e.g., one by one, two by two, or any other consistent pattern repeating the same number of LED packages 215, 220 in series); (ii) a consistent pattern of unequal numbers of LED packages (e.g., one by two, two by three, or any other consistent pattern repeating the same unequal number of LED packages 215, 220 in series); and an inconsistent pattern of equal and/or unequal numbers of LED packages.
With reference to
Generally, the first LED packages and the second LED packages can include the same or different LEDs. As illustrated in
The second viewing angle β is a narrow viewing angle. Similar to the first viewing angle θ, the second viewing angle β is defined as the full angle at which the brightness of the second LED package 220 is half of the brightness directed from the center of the LED package 220 (i.e., the brightness along the third axis). In other words, the brightness within the second viewing angle β is at least fifty percent of the brightest light, which is directed along the axis 225, while the brightness of the light outside the second viewing angle β is less than fifty percent of the brightest light. A fifth axis 240 defines an angle relative to the third axis 225 at which the brightness of the second LED package 220 is one-half of the brightness of the second LED package 220 that is distributed along the third axis 225. The angle between the third axis 225 and the fifth axis 240 is approximately equal to one-half of the second viewing angle β. In some constructions, the second viewing angle β is between about 20 degrees and 40 degrees. In other constructions, the second viewing angle β can be between about 5 degrees and 60 degrees. Other angles for the second viewing angle β are also possible, and considered herein.
Generally, the relatively narrow or smaller viewing angle β of the second LED packages 220, as compared to the viewing angle θ, concentrates or focuses the light produced by the LEDs in the second LED packages 220. The more concentrated light of the second LED packages 220 increases the brightness of the LED packages 220 closer to the third axis 225. The increased brightness allows the relatively narrow, bright light produced by the second LED packages 220 to be distributed over a relatively long distance. In some constructions, the increased brightness of the second LED packages 220 closer to the third axis 225 creates a substantially pointed source of light.
The mullion light assembly 250 includes the mirror 105, the LED light source 110, a housing 260, and a translucent cover 265 that can be attached to the housing 260. The housing 260 is defined by an extruded body that can be attached to the interior side of each end mullion 55 using a clip 270 that has sidewall portions 275 that define a recess 280 to attach the housing 260 to the mullion 55. The cover 265 is similar to the cover 100, and includes an obscured portion 282, and a transparent portion 283.
The right-hand portion of the mullion light assembly 250 is generally the same as the right-hand portion of the mullion light assembly 85 described with regard to
The mirror 105 is attached to the housing 260 within the first and second receiving portions 160, 165, and is only located on one side of the housing 260 due to the mullion light assembly 250 being located on the end of the case 15. The LED light source 110 is attached to the housing 260 within the stepped recess 185 of the light attachment portion 150, and a portion of the light from the LED light source 110 is aimed directly at the product display area 40. Another portion of the light from the LED light source 110 is directed at the mirror, where light is reflected into the product display area 40.
In operation, the opposed, multi-directional mullion light assembly 85 uniformly illuminates the product display area 40 while being substantially hidden from view. A first portion of the light directed from the LED light source 110 that is coupled to the housing 90 within the left-hand stepped recess 185 directly illuminates the product display area 40 to the left of the mullion 55. A second portion of the light directed from this LED light source 110 is reflected by the mirror 105 in a direction that is also generally toward the product display area 40 to the left of the mullion 55. Similarly, a first portion of light directed from the LED light source 110 that is coupled to the right-hand stepped recess 185 directly illuminates the product display area 40 to the right of the mullion 55. A second portion of light directed from this LED light source 110 is reflected by the mirror 105 in a direction that is also generally toward the product display area 40 to the right of the mullion 55.
The first LED packages 215 direct light substantially uniformly over the first viewing angle θ toward the shelves 45 so that food product on the shelves 45 can be generally illuminated. The first viewing angle θ of the first LED packages 215 provides substantial illumination of food product that is located adjacent and behind the mullions 55. The first viewing angle θ further allows the first LED packages 215 to direct at least partially diffuse light over a relatively wide viewing angle to uniformly illuminate food product. In other words, the projection of the light from the first LED packages 215 is generally wide and over a relatively short distance.
The second LED packages 220 direct light substantially toward food product on the shelves 45 over the second viewing angle β. Generally, the relatively narrow viewing angle of the second LED packages 220 focus the light toward the shelves to illuminate food product that is located adjacent a center of the shelves 45 between the mullions 55. The second LED packages 220 generally distribute or direct light at food product on the shelves 45 as substantially pointed sources of light when compared to the relatively diffuse light distributed by the first LED packages 215. In other words, the projection of the light from the second LED packages 220 is generally narrow and over a relatively long distance.
The alternating arrangement of the first LED packages 215 and the second LED packages 220 substantially uniformly illuminates the product display area 40. By alternating the LED packages 215, 220, food product in the refrigerated merchandiser 10 can be effectively illuminated without taking up a large amount of space in the product display area 40. The more diffuse, wide viewing angle source of light via the first LED packages 215 cooperate with the more direct, narrow viewing angle source of light via the second LED packages 220 to illuminate a the product display area.
The mullion light assemblies 85, 250 can be used together or separately with other light assemblies (not shown) in the merchandiser 10 to illuminate the product display area 40. Use of low current LED packages 215, 220 in each mullion light assembly 85, 250 provides substantial energy savings. Generally, the overall power required to illuminate and to refrigerate the case 15 using the LED light sources 110 is lower than the power required by cases that use fluorescent light sources. The low current LED light assemblies 85, 250 also can be used to replace existing fluorescent of existing merchandisers to provide similar illumination of the product display area 40 via more economical means.
Various features and advantages of the invention are set forth in the following claims.
This patent application claims priority to U.S. Patent Application Ser. No. 60/999,037 filed Oct. 15, 2007, the entire contents of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US2008/079980 | 10/15/2008 | WO | 00 | 2/23/2010 |
Number | Date | Country | |
---|---|---|---|
60999037 | Oct 2007 | US |