A. Technical Field
The present invention relates to solid-state lighting systems and, more particularly, to systems, devices, and methods of eliminating electromagnetic interference (EMI) in LED lamps and enabling operation with both magnetic and electronic transformers.
B. Background of the Invention
In a variety of lighting applications, environmentally friendly and efficient Light Emitting Diode (LED) lamps with long lifetimes unmatched by incandescent or fluorescent lamps are rapidly replacing conventional lamps. The MR16 halogen lamp, for example, which utilizes inefficient filament heating when generating light has been around since the 1960's, and was designed to run at three different power levels 20 W, 25 W, and 50 W. Today, most halogen-based lamps are powered by high power electronic transformers that are incompatible with LED lamps that are rated for considerably lower input power levels. This makes retrofitting halogen lamp fixtures with LED lamps an ongoing challenge.
Some lighting system designs allow LED lamps to operate with both magnetic and electronic transformers. However, operating an LED lamp with a magnetic transformer necessitates an electromagnetic interference (EMI) filter in order to pass various national and international EMI tests. Testing is performed according to standards that are generally imposed by governmental requirements, such as FCC Class B in the United States or EN55015 in Europe. Unfortunately, adding filtering negates the achieved compatibility between the LED lamp and the electronic transformer.
Possible solutions to avoid EMI issues include replacing electronic transformers with magnetic transformers that power EMI-filtered LED lamps, or replacing electronic transformers with LED-compatible ones. However, since most transformers are built into the lighting fixture, a consumer who wishes to retrofit a pre-existing lighting fixture is faced with limited access to limited access points, such as a few pins. Therefore, such solutions require the help of qualified technicians or electricians familiar with local and national electrical codes regarding installation, which increases the cost of the overall lighting system and is, therefore, rather impracticable for the retrofit market.
What is needed are systems and methods that overcome the above described limitations and allow LED lamps to be retrofitted with both magnetic and electronic transformers in a manner that allows to pass EMI testing.
Various embodiments of the invention permit lamp fixtures containing LEDs to pass EMI testing irrespective of whether the lamp fixture is operated by a magnetic transformer or an electric transformer.
In certain embodiments of the invention, this is accomplished by automatically switching an EMI filter into the lamp circuit when the LEDs are operated with a magnetic transformer and disconnected from the circuit when the LEDs are powered by an electronic transformer based on a determination regarding the type of transformer that powers the circuit.
In some embodiments, the determination is made by a switch network that detects a voltage waveform that is characteristic for the type of transformer and responds accordingly to selectively activate an EMI filter via a switch. The switch network comprises a set of open collector comparators that operate the switch.
Reference will be made to embodiments of the invention, examples of which may be illustrated in the accompanying figures. These figures are intended to be illustrative, not limiting. Although the invention is generally described in the context of these embodiments, it should be understood that it is not intended to limit the scope of the invention to these particular embodiments.
In the following description, for the purpose of explanation, specific details are set forth in order to provide an understanding of the invention. It will be apparent, however, to one skilled in the art that the invention can be practiced without these details. One skilled in the art will recognize that embodiments of the present invention, described below, may be performed in a variety of ways and using a variety of means. Those skilled in the art will also recognize that additional modifications, applications, and embodiments are within the scope thereof, as are additional fields in which the invention may provide utility. Accordingly, the embodiments described below are illustrative of specific embodiments of the invention and are meant to avoid obscuring the invention.
Reference in the specification to “one embodiment” or “an embodiment” means that a particular feature, structure, characteristic, or function described in connection with the embodiment is included in at least one embodiment of the invention. The appearance of the phrase “in one embodiment,” “in an embodiment,” or the like in various places in the specification are not necessarily referring to the same embodiment.
Furthermore, connections between components or between method steps in the figures are not restricted to connections that are affected directly. Instead, connections illustrated in the figures between components or method steps may be modified or otherwise changed through the addition thereto of intermediary components or method steps, without departing from the teachings of the present invention.
In this document the terms “EMI” and “conducted EMI” are used interchangeably. Both terms include any non-radiation type electromagnetic interference recognized by one of skilled in the art.
In applications in which the lower voltage AC is derived from magnetic transformer 104, as shown in
Here, since no high frequency switching circuit elements are involved in either halogen lamp 102 or magnetic transformer 104, EMI issues are not expected to cause any undesired effects to AC mains voltage 106. Magnetic transformer 104, like halogen lamp 102, is a passive device. In the simplest case, transformer 104 comprises primary and secondary windings that are magnetically coupled, preferably via some ferromagnetic material, such as iron, to convert AC mains voltage 106. Magnetic transformer 104 contains no high frequency switching elements or any circuit components that generate high frequency components capable of causing EMI issues.
In
For example, electronic transformers for halogen lamps are designed to operate 20 W, 25 W, and 50 W halogen bulbs and, thus, draw a relatively high current that is in the 2.2 A to 5.5 A range. However, LED lamp 110 by its design draws relatively little current when compared to the halogen lamp in
However, even if this issue can be resolved, a second issue remains: Lighting system 200 will fail EMI testing. EMI filter 112 that enables LED lamp 110 to pass EMI testing when driven by a magnetic transformer, as was the case in
Therefore, it would be desirable to be able to use a single lighting system that can pass EMI testing not only when LED lamp 110 with its built-in EMI filter 112 is connected to a magnetic transformer, as shown in
In one embodiment, switching circuit 304, EMI filter 112, LED driver circuit 210, and LED lamp 110, may be integrated into one LED lighting assembly 350. EMI filter 112 is any EMI filter design known in the art that can reduce high frequency noise, such as the “Pi-filter” presented in
Switching circuit 304 may engage EMI filter 112 depending on whether transformer 302 is an electronic or a magnetic transformer, as previously described. In one embodiment, switching circuit 304 comprises circuit elements that are configured to identify whether transformer 302, which is configured to couple to LED lighting assembly 350, is a magnetic or an electronic transformer. Based on that information switching circuit 304 connects or disconnects EMI filter 112 from LED lighting assembly 350. The appropriate use of EMI filter 112 allows LED lighting assembly 350 to pass EMI testing when operated by either a magnetic or an electric transformer. When transformer 302 is a magnetic transformer, resembling the lighting system in
In one embodiment, a switch (not shown) within switching circuit 304 may be coupled to EMI filter 112 and operated in a manner that when switching circuit 304 receives a voltage waveform characteristic of a voltage generated by an electronic transformer, the switch turns off, to disable EMI filter 112. In contrast, when switching circuit 304 receives a voltage waveform characteristic of a voltage generated by a magnetic transformer, the switch turns on, such that EMI filter 112 is operative within lighting system 300. The invention is not limited to detecting characteristic voltages. One skilled in the art will appreciate that the switch may respond to a current, a waveform, or a combination of characteristics of transformer 302. Waveforms can be identified, for example, with a voltage current sense, by comparing waveforms with a comparator, or any other method of detection in order to obtain information about transformer 302 on which to base the decision whether to activate EMI filter 112. In one embodiment, switching circuit 304 automatically disables EMI filter 112 by disconnecting one or more capacitors of EMI filter 112 from LED lighting assembly 350, while one or more inductors of EMI filter 112 remain connected to the circuit.
In one embodiment, as soon as transformer 302 is detected or identified as a magnetic transformer, a latch circuit is engaged, for example, via a switch within switching circuit 304 to automatically latch EMI filter 112 and provide continuous filtering.
In one embodiment, supply voltage VCC 440 is a regulated DC voltage that is derived from within LED driver circuitry 210. Via divider action, DC supply voltage 440 generates a constant reference voltage across resistor R3414. This constant voltage is applied to negative inputs 406, 426 of comparators COMP1422 and COMP2430, respectively. Diodes D1452 and D2454 are added to switching circuit 450 to create a rectified voltage that appears on the cathodes of diodes D1452 and D2454. In one embodiment, if an electronic transformer is used to power LED lamp 110, a pulsating DC voltage will appear on the cathodes of D1452 and D2454. COMP1422 is an open collector comparator comprising, for example, a transistor or a MOSFET device (not shown). This transistor turns off when positive input 404 of COMP1422 is higher than negative input 406. Once the transistor within COMP1422 turns off, capacitor C3438 will charge up through the current flowing in resistor R5418. If at any time the voltage at negative input 406 of COMP1422 exceeds the voltage at positive input 404 of COMP1422, the transistor within COMP1422 will be turned on, and capacitor C3438 will quickly discharge toward zero Volt.
In one embodiment, the resistance value of resistor R5418 and the capacitance value of capacitor C3438 are chosen such that the voltage across C3438 will exceed the voltage on negative input 426 of COMP2430 only if the voltage on positive input 404 to COMP1422 exceeds the voltage on its negative input 406 for a period of time greater than, for example, 100 μsec. Given the relatively short time constant of a switched electronic transformer, this scenario can happen only when AC input voltage 108 is derived from a magnetic transformer, which exhibits a relatively much longer time constant.
When the voltage at positive input 428 of COMP2430 does exceed the voltage at negative input 426, the output of COMP2430 goes high, i.e., it flips state. COMP2430 may have an open collector output or a totem pole output. COMP1422 should have an open collector output. Once the output of COMP2430 goes high, it latches the output of COMP2430 permanently high and stays high. This output now drives transistor Q1458, for example an external MOSFET. As a result, capacitors C1204 and C2206 will be will connected into the circuit to provide EMI filtering.
If AC input voltage 108 is derived from an electronic transformer, the voltage at positive input 428 of COMP2430 will charge capacitor C3438 for the duration of one pulse width, but then immediately discharges as soon as the voltage sags during the dead portion of the rectified waveform. Consequently, capacitor C3438 will not have sufficient time to charge up to the required voltage to allow the voltage at positive input 428 of COMP2430 to exceed the reference voltage at negative input 426 of COMP2430. The output of COMP2430 cannot go high to turn on transistor Q1458, and capacitors C1204 and C2206 remain disconnected from the circuit. As a result, capacitors C1204 and C2206 are prevented from causing the electronic transformer to malfunction.
One advantage of this embodiment is that the use of a dimmer when dimming is required will have no effect on the operation of lighting system 400 since dimming causes only changes in current amplitude but not in the pulse width. One skilled in the art will appreciate that it is not necessary to disconnect both ends of each capacitor C1204 and C2206 from the circuit, and that it is sufficient to disconnect the one terminal of each capacitor that is connected to switch 458 in order to achieve the goal of operating an electronic transformer with LED lighting system 400. Note that capacitor R1408 captures the true waveform at the input of switching circuit 450. This prevents misidentification of the type of transformer caused by, first, capacitor loading by capacitor 204, 206 that, as previously mentioned, destroys the input voltage waveform; second, by initial conditions in which capacitor 204, 206 is engaged or accidentally switched in.
In one embodiment, as soon as the transformer is identified as a magnetic transformer and switch 458 is turned on, the voltage at positive input 428 of COMP2430 goes high and remains high since diode D3432 operates as a latch circuit to latch the output of COMP2430, such that filtering is permanently enabled.
As
The process 900 for operating the load, which, in this example, is an LED lamp starts at step 902 when a switching circuit receives power from a power source. The switching circuit may comprise an EMI filter.
At step 904, the switching circuit detects whether the LED lamp is powered via a magnetic or an electronic transformer. Detection may be based on a comparison of voltage waveform characteristics, such as pulse widths.
At step 906, the switching circuit automatically enables EMI filtering when the LED lamp is operated with a magnetic transformer and to disable EMI filtering when the LED lamp is powered by an electronic transformer.
In response to detecting whether the transformer is a magnetic or an electronic transformer, at step 908, a latch circuit automatically latches an EMI filter.
It will be appreciated by those skilled in the art that fewer or additional steps may be incorporated with the steps illustrated herein without departing from the scope of the invention. No particular order is implied by the arrangement of blocks within the flowchart or the description herein.
It will be further appreciated that the preceding examples and embodiments are exemplary and are for the purposes of clarity and understanding and not limiting to the scope of the present invention. It is intended that all permutations, enhancements, equivalents, combinations, and improvements thereto that are apparent to those skilled in the art, upon a reading of the specification and a study of the drawings, are included within the scope of the present invention. It is therefore intended that the claims include all such modifications, permutations, and equivalents as fall within the true spirit and scope of the present invention.
The present application claims priority to U.S. Provisional Application Ser. No. 61/728,217 titled “LED Lighting System and Method,” filed on Nov. 19, 2012 by Suresh Hariharan, which application is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
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20120212134 | Hariharan | Aug 2012 | A1 |
20120229041 | Saes et al. | Sep 2012 | A1 |
20120268030 | Riesebosch | Oct 2012 | A1 |
Number | Date | Country | |
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20140139107 A1 | May 2014 | US |
Number | Date | Country | |
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61728217 | Nov 2012 | US |