This application claims the benefit of the filing date under 35 U.S.C. §119(a)-(d) of JP Patent Application No. 2011-199906 of Sep. 13, 2011.
The invention relates to an LED socket and, in particular, to an LED socket for supplying the power to an LED module.
Conventionally, lighting equipment using LED technology is known. In known LED lighting equipment, for example, an LED module in which an LED chip is mounted onto a board is used. In this LED module, supplying of the power to the LED chip on the board is necessary. Conventionally, in order to supply power to the LED chip, contacts may be provided for elastically making contact with electrodes on the board connected with terminals of the LED chip, so that a connector (a known LED socket) having wire connecting portions for connecting wires connected to the power supply is used for the contacts.
On the other hand, the LED module is generally mounted on a heat sink in order to dissipate heat generated from the LED module. In order to supply the power to the LED chip from the contacts of the connector with certainty, the LED module has to be positioned on the heat sink when mounting the LED module.
An LED lamp includes a connector that enables the positioning of the LED module on the heat sink, a lamp shown in
The known LED lamp 101 shown in
The LED module 120 is formed by mounting an LED chip 122 onto a board 121 having a star shape. Multiple electrodes 123 connected to terminal portions of the LED chip 122 are arranged on the board 121. Multiple notches 124 are formed at the outer edge of the board 121.
Moreover, the connector 110 is mounted on top of the LED module 120, which is mounted on the heat sink 150, and includes a housing 111 having an annular shape, and two contacts, not illustrated, accommodated in the housing 111. A LED chip receiving section 112 for accommodating the LED chip 122 therein is formed at the center of the housing 111 in the embodiment shown. Positioning projections 113 are formed on the housing 111 and project from corresponding to some of the multiple notches 124 formed in the board 121. Additionally, positioning notches 114 are also formed in the housing 111 at positions corresponding to the others of the multiple notches 124 formed in the board 121. Note that electrical wires W, which are connected to a power supply (not illustrated), are connected to the respective contacts.
When assembling the LED lamp 101, the LED module 120 is firstly arranged on the heat sink 150 such that some of the notches 124 of the board 121 are aligned with hole 151 of the heat sink 150.
Next, the connector 110 is placed on the LED module 120. At this time, the positioning projections 113 of the connector 110 are fit into the corresponding notches 124 of the multiple notches 124 formed in the board 121. This positions the connector 110 onto the LED module 120. Accordingly, elastic contact portions of the contacts provided on the connector 110 are brought into contact at proper positions of the electrodes formed on the board 121 with certainty. Moreover, when the positioning projections 113 of the connector 110 are fit into the corresponding notches 124 of the multiple notches 124, the positioning notches 114 of the connector 110 are aligned with the corresponding notches 124 of the multiple notches 124.
Fasteners 160 are screwed into fastener receiving passageways 151 of the heat sink 150 through the positioning notches 114 and the notches 124 aligned with each other. This makes head portions of the fasteners 160 sandwich and hold the connector 110 and the board 121 of the LED module 120 between the head portions themselves and the heat sink 150. Accordingly, the connector 110 and the LED module 120 are positioned and secured onto the heat sink 150.
Subsequently, the optical component holding portion 130 is mounted onto the connector 110, and the optical component 140 is positioned on the optical component holding portion 130. This completes the conventional LED lamp 101.
However, this conventional LED lamp 101 has the following problems.
That is, the board 121 of the LED module 120 used for the LED lamp 101 is made of aluminum for favorable thermal conductivity. Therefore, multiple notches 124 can be formed in the board 121 relatively cheaply by machining, such as cutting.
Meanwhile, in these years, boards used for LED modules are made of a ceramic. However, when the board is made of a ceramic, it is difficult to form something like the aforementioned notches 124 through machining, such as cutting. Assuming the case of forming the notches in a ceramic board, there is a problem that the cost is extremely high.
Accordingly, the present invention has been made to solve the above problems, and has an object to provide an LED socket for accommodating to an LED module and connecting to a heat sink. The LED socket includes a socket housing and a contact. The socket housing includes an LED module receiving portion and a first LED module securing member projecting downward from a bottom surface of the LED module receiving portion. The contact includes a securing portion securable with the socket housing, a wire connecting portion extending from the securing portion and received by the socket housing, and a contact portion insertable into the socket housing and projecting into the LED module receiving portion.
The features and advantages of the invention should become apparent from the following description when taken in conjunction with the accompanying drawings, in which:
Embodiments of the present invention will now be described with reference to the drawings.
In
The LED socket 1 is then mounted onto a heat sink 60 after retaining the LED module 50.
In this case, the LED socket 1 includes a socket housing 10 to be mounted onto the heat sink 60, two contacts 30 attached to the socket housing 10, and two spring members 40.
The socket housing 10, as shown in
An LED module accommodating space 12 for accommodating the LED module 50 therein is formed substantially at the center of the LED module receiving portion 11, in the shown embodiment, when viewed from above. The LED module accommodating space 12 penetrates between the top surface and the bottom surface of the LED module receiving portion 11. As shown in
Moreover, the pair of contact accommodating passageways 13 are arranged symmetrically with respect to the center point of the LED module receiving portion 11, when viewed from above. Each of the contact accommodating passageways 13 has a contact receiving space 16 open at bath end portions in the longitudinal direction. In the shown embodiment, the contact receiving space 16 in the contact accommodating passageway 13 arranged on the left side portion of the LED module receiving portion 11 receives a contact 30 from the back end portion, as shown in
In addition, an upper-side spring member accommodating recess 18 and a lower-side spring member accommodating recess 19, each for receiving a spring member 40, are provided in the LED module receiving portion 11 adjacent to the side of the contact accommodating passageway 13 that receives the electrical wires W, as shown in
Furthermore, in the embodiment shown, a seat 21 is provided and projecting from the pair of contact accommodating passageways 13, as shown in
Furthermore, as shown in
In addition, a pair of positioning members 15 projecting downward from the bottom surface of the LED module receiving portions 11 are provided on both side portions of the LED module accommodating space 12, as shown in
Furthermore, each contact 30 includes a securing portion 31 to be secured to the contact accommodating passageway 13, when being received in the contact receiving space 16, as shown in
In addition, each spring member 40 includes an upper flat plate portion 41, a lower flat plate portion 43, and a coupling plate portion 42 for connecting one end of the upper flat plate portion 41 and one end of the lower flat plate portion 43. The upper flat plate portion 41 and the lower flat plate portion 43 are both formed by bending in the same longitudinal direction from the coupling plate portion 42. A securing member aperture 41a is disposed along the upper flat plate portion 41. Moreover, a cantilever beam-shaped elastic arm 44 is cut and extending upward from the lower flat plate portion 43, such that the cantilever beam-shaped elastic arm 44 is inclined. Each spring member 40 is made by stamping and forming a metal sheet. Each spring member 40 is attached to the LED module receiving portion 11, and at that time, the upper flat plate portion 41 is received in the upper-side spring member accommodating recess 18. Moreover, the lower flat plate portion 43 is received in the lower-side spring member accommodating recess 19. Furthermore, the coupling plate portion 42 is received in the depression that connects the upper-side spring member accommodating recess 18 and the lower-side spring member accommodating recess 19. The securing member projection 20 then enters the securing member aperture 41a of each spring member 40, so that each spring member 40 is secured to the LED module receiving portion 11. Each spring member 40 is attached to the LED module receiving portion 11, and then the elastic arm 44 is positioned within the LED module accommodating space 12, as shown in
A method for assembling the LED socket 1 according to the invention will be described.
Initially, each spring member 40 is attached to the LED module receiving portion 11 as mentioned before.
Then, one contact 30 is accommodated and secured in the contact receiving space 16 of the contact accommodating passageway 13, which is arranged on the left side portion of the LED module receiving portion 11, as shown in
Next, a method for mounting the LED module 50 and the LED socket 1 onto the heat sink 60 will be described with reference to
In the embodiment shown in
When the LED module 50 and the LED socket 1 are mounted on the heat sink 60, the LED module 50 is firstly inserted into the LED module accommodating space 12 of the LED socket 1 upward as indicated by an arrow A, as shown in
When the LED module 50 is inserted into the LED module accommodating space 12, the insertion of the LED module 50 is guided by the inner surfaces, that is, flat surfaces of the pair of positioning members 15.
The LED socket 1 holding the LED module 50 is then mounted onto the heat sink 60, as shown in
In this position, the outer surface of each positioning member 15 is positioned along an inner wall surface of each positioning member receiving portion 62 (formed as a circular hole in the embodiment shown). Therefore, each positioning member 15 permits positioning of the LED socket 1 and the LED module 50 onto the heat sink 60 (along Y direction), as shown on the lower side of
Accordingly, when the LED socket 1 is mounted onto the heat sink 60, it is possible to position the LED socket 1 onto the heat sink 60 with certainty.
Meanwhile, each securing member 14 is inserted into each securing member passageway 61 of the heat sink 60 with a minimal gap between the outer surface (along the X direction) and the inner wall of the securing member passageway 61, as shown on the lower side of
Then, two fasteners 70 are inserted through the fastener receiving passageways 22 of the LED socket 1 and screwed into the fastener receiving passageways 63 of the heat sink 60, respectively. This sandwiches each of the seats 21 of the LED socket 1 between the head of corresponding fastener 70 and the heat sink 60, thereby completing mounting of the LED socket 1 onto the heat sink 60.
In this position, once the LED socket 1 is mounted onto the heat sink 60, the contact portion 35 of each contact 30 of the LED socket 1 is brought into contact with the electrode 53 provided on the board 51 of the LED module 50. Next, since the contact portion 35 is formed as an elastic arm having a cantilever beam shape, the LED module 50 is pressed toward the heat sink 60 by the elastic force of each contact portion 35. Additionally, when the mounting of the LED socket 1 onto the heat sink 60 is completed, as shown in
Subsequently, as shown in
Heretofore, the embodiments of the invention have been described. However, the invention is not limited to them, and various adaptations and modifications to those embodiments may be carried out.
For example, as to the securing members 14 of socket housing 10, the invention is not limited to a pair of the securing members 14. Multiple pairs of securing members, a single securing member, or multiple securing members may be provided, as long as they are capable of retaining the LED module 50.
Moreover, the socket housing 10 is not always provided with the positioning members 15.
Furthermore, the positioning members 15 have a function of positioning the socket housing 10 onto the heat sink 60, and a function of guiding the insertion of the LED module 50, when the LED module 50 is inserted into the LED module accommodating space 12. However, they may have only the function of positioning the socket housing 10 onto the heat sink 60.
Additionally, in the case where the positioning members 15 have only the function of positioning the socket housing 10 onto the heat sink 60, a guiding portion for guiding the insertion of the LED module 50 may be provided separately, when the LED module 50 is inserted into the LED module accommodating space 12.
Moreover, the LED socket 1 may not be always provided with the spring members 40 having the elastic arms 44 for pressing the LED module 50 accommodated in the LED module accommodating space 12 toward the heat sink 60.
The foregoing illustrates some of the possibilities for practicing the invention. Many other embodiments are possible within the scope and spirit of the invention. It is, therefore, intended that the foregoing description be regarded as illustrative rather than limiting, and that the scope of the invention is given by the appended claims together with their full range of equivalents.
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European Search Report, dated Feb. 6, 2013, 6 pages. |
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20130065419 A1 | Mar 2013 | US |