Light emitting diodes (LEDs) are employed in various applications involving illumination including backlighting, lamps, and other lighting applications. To power an LED, an LED circuit/LED driver is used, which provides sufficient current to light the LED at a desired brightness, but which also limits the current to prevent damaging the LED. Simple circuits, such as a single series resistor, may be used to power an LED in some basic applications. However, simple LED drivers often have decreased efficiency, whereby more energy is wasted in the form of heat instead of being used by the LED for illumination. In more complex applications, such as high-power LEDs and dimmable LEDs, more complex circuitry is necessary. Complex LED drivers, though, may involve using integrated circuits (ICs) and have increased cost compared to less complex LED drivers. Further, more complex LED drivers may be limited in their ability to be adapted to different applications.
This disclosure in general describes LED switching power supply embodiments as well as related methods. In particular, embodiments disclosed herein can, for instance, drive one or more LEDs using circuitry which is low cost and power efficient.
In one aspect of the present disclosure, an LED driver for driving one or more LEDs is disclosed. The LED driver comprises a main power source and a transistor electrically connected to a controller. The controller is configured to switch the transistor between an active state and an inactive state. The LED driver further comprises an inductor electrically connected to the transistor and a diode at a first end and further electrically connected to the main power source and a capacitor at a second end. The diode is also electrically connected to the capacitor. In the embodiment, when the transistor of the LED driver is in the active state, the inductor is charged by the main power source. Further, in the embodiment, when the transistor of the LED driver is in the inactive state, the inductor charges the capacitor through the diode until a capacitor current is greater than a diode current. At such a point, the capacitor's voltage is in series with the main power source's voltage, and the sum of their voltages supplies power to an LED electrically connected to the capacitor.
In a further embodiment of the LED driver, the transistor, the inductor, and the capacitor are discrete components.
In a further embodiment of the LED driver, the LED driver comprises a resistor electrically connected to the transistor in series with the resistor configured to limit current drawn from the main power source when the transistor is in the active state.
In a further embodiment of the LED driver, the LED driver comprises a second resistor electrically connected to the capacitor in series through the LED and which is configured to limit current flowing through the LED when the transistor is in the inactive state and the capacitor and the main power source supply power to the LED.
In a further embodiment of the LED driver, the controller is configured to send a pulse width modulation signal to the transistor to switch the transistor between the active state and the inactive state.
In a further embodiment of the LED driver, the transistor is a bipolar junction transistor comprising a base, a collector, and an emitter, the inductor and the diode electrically connected to the collector with the controller electrically connected to the base.
In a further embodiment of the LED driver, the inductor is a high frequency inductor.
In a further embodiment of the LED driver, the capacitor and the main power source supply power to multiple LEDs.
In another aspect of the present disclosure, a discrete LED driver is disclosed. The discrete LED driver comprises a power source and a controller electrically connected to a transistor a first node. In the embodiment, the controller is configured to switch the transistor between a first state and a second state. The discrete LED driver further comprises one or more inductors electrically connected to the transistor at a second node and a diode electrically connected to the transistor at the second node. The discrete LED driver also comprises one or more capacitors electrically in parallel to the one or more inductors with the one or more capacitors electrically connected to the transistor at the second node via the diode. In the embodiment, when the transistor is in the first state, the power source charges the one or more inductors. Further, in the embodiment, when the transistor is in the second state, the one or more inductors charge the one or more capacitors through the diode until a current of the one or more capacitors is greater than a diode current. As such a point, the voltage of the one or more capacitors is in series with the power source's voltage, and the sum of their voltages supply power to an LED.
In a further embodiment of the discrete LED driver, the first state is an active state and the second state is an inactive state. In the embodiment, the active state completes a circuit between the power source and a ground through the one or more inductors. Further, in the embodiment, the inactive state disconnects the circuit between the power source and the ground.
In a further embodiment of the discrete LED driver, the discrete LED driver comprises one or more resistors electrically connected to the transistor at a third node with the one or more resistors configured to limit the current from the power source when the transistor is in the active state.
In a further embodiment of the discrete LED driver, the transistor is a bipolar junction transistor comprising a base, a collector, and an emitter with the first node being the base, the second node being the collector, and the third node being the emitter.
In a further embodiment of the discrete LED driver, the controller uses a pulse width modulation signal to switch the transistor between the first state and the second state.
In a further embodiment of the discrete LED driver, the diode is a Schottky diode.
In another aspect of the present disclosure, a method of providing power to one or more LEDs is disclosed. The method comprises providing a transistor with a PWM signal to activate the transistor. In the embodiment, when the transistor is activated, an inductor, connected in series with the transistor and a power source, is charged by the power source. The method further comprises providing a transistor with a PWM signal to deactivate the transistor. In the embodiment, when the transistor is deactivated, the inductor becomes connected in series with a capacitor and charges the capacitor through a diode. Further in the embodiment, when the transistor is deactivated, a voltage across the capacitor becomes connected in series with the power source and discharges to one or more LEDs, with the voltage across the capacitor being added to the voltage provided by the power source.
In a further embodiment, the method also includes limiting current provided to the inductor from the power source using a first limiting resistor when the transistor is activated.
In a further embodiment, the method also includes limiting current provided to the one or more LEDs from the capacitor and the power source using a second limiting resistor when the transistor is deactivated.
In a further embodiment, the method also includes adjusting the duty cycle of the transistor using the PWM signal to adjust an output voltage provided to the one or more LEDs.
The following drawings are illustrative of particular embodiments of the invention and therefore do not limit the scope of the invention. The drawings are not necessarily to scale (unless so stated) and are intended for use with the explanations in the following detailed description. Embodiments of the invention will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the following description provides some practical illustrations for implementing various embodiments of the present invention. Those skilled in the art will recognize that many of the noted examples have a variety of suitable alternatives.
The power source 102 can be any type of power source including wall power provided by an electrical grid and/or batteries. In some examples, the power source 102 is wall power from an electrical grid that has been rectified to a DC voltage with battery power as a backup to the wall power should wall power be unavailable. The power source 102 can provide power in the form of current and voltage. In some examples, the power source 102 provides substantially the same voltage with the current able to vary depending on the load. For example, the power source 102 can be one or more batteries (e.g., AA, AAA) that have a voltage of 1.5V when fully charged that decreases slightly as they are discharged over time. In some examples, the power source provides substantially the same current with the voltage able to vary depending on the load. The power source 102 can, in some examples, include circuitry that can adjust the voltage and/or current to a desired level. A person having ordinary skill in the art will appreciate that other power sources are contemplated, and this disclosure is not limited to the listed examples of power sources.
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The controller 106 controls whether the transistor 104 is in the on/active state or the off/inactive state by providing a signal to the transistor 104. In some examples, the controller provides a digital signal to the transistor to switch the state of the transistor 104. In some such examples, the controller 106 provides a pulse-width modulation (PWM) signal to the transistor 104 to control the duty cycle of the transistor 104. The controller 106 can adjust the PWM signal to have any frequency for switching the transistor, which can adjust operation of the switching power supply as is discussed elsewhere herein. In some examples, the controller can be directly or indirectly controlled by a user to adjust the PWM signal.
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Moving to the inductor, the inductor L1 is electrically connected at a first end to the transistor 104. In the illustrated embodiment, the electrical connection is at the collector/second node of the transistor 104. The inductor L1 is further electrically connected, at a second end, to the capacitors C1, C2, C3 and the power source 102. As illustrated in the embodiment of
Moving to the capacitors C1, C2, C3, the capacitors are electrically connected in parallel with each other. The capacitors are further electrically connected to the power source 102, the inductor L1, the diode D1, and the LEDs, LED1 and LED2. In operation, the capacitors C1, C2, C3 can receive and store energy in an electric field, such as, for example, electrical energy provided to them from the inductor L1. The capacitors C1, C2, C3 can be any type of capacitor including ceramic, film, and electrolytic and can have any value of capacitance. Furthermore, the capacitors C1, C2, C3 can be different from each other in both type and value. For example, C1 can be an electrolytic capacitor of 10 μF while C2 can be a ceramic capacitor of 0.1 μF. In some examples, the largest capacitor of the capacitors C1, C2, C3 is the primary store of energy while the smaller capacitors can reduce noise in the voltage signal. In some embodiments, only one capacitor is used instead of multiple capacitors as illustrated in the embodiment of
Moving to the resistors Rlim1 and Rlim2, Rlim1 is electrically connected to the transistor 104 at the emitter/third node and is further connected to a ground (GND). Rlim2, though, is electrically connected to LED2 and to the ground. Regardless of how many LEDs the LED switching power supply 100 is powering, Rlim2 can be connected to the last LED and the ground. In operation, the resistors Rlim1 and Rlim2 can limit an amount of current in their connected circuit. For example, Rlim1 can limit the amount of current flowing through the inductor L1 from the power source 102 when the transistor 104 is on. In addition, Rlim1 can limit the current flowing through the transistor, such as between the collector and emitter of a BJT transistor. This can reduce the power draw from the power source 102, which can be beneficial with limited power sources (e.g., batteries). Further, limiting the current through the transistor can enable a lower-cost transistor to be used. In another example, Rlim2 can limit the amount of current flowing through the LEDs, LED1 and LED2 when the transistor is off. The resistors can be any type of resistor and can further have any value of resistance. In some examples, the resistors can have a variable amount of resistance. In some examples, the resistance of the resistors can be chosen based on the other components. For example, the resistance of Rlim2 can be chosen based on the desired brightness of any connected LEDs (e.g., LED1 and LED2).
The electrical connections described above between various components of the switching power supply 100 are described to provide a clearer understanding of the connections. It will be appreciated that the components, such as the diode D1, the inductor L1, the capacitors C1, C2, C3, the transistor 104, the LEDs, LED1 and LED2, and the resistors Rlim1, and Rlim2 are electrically connected to each other directly or indirectly. For example, the inductor L1 is electrically connected to the resistor Rlim2 indirectly through the capacitors C1, C2, C3, the diode D1, and the LEDs LED1 and LED2.
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Once the capacitors C1, C2, C3 have discharged some amount, the controller 206 can switch the transistor 204 back to the on/active state and the process described in
The controller 206 controls the process described in
The design of the LED switching power supply described above in relation to
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Various embodiments have been described. Such examples are non-limiting, and do not define or limit the scope of the invention in any way.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2022/044124 | 9/20/2022 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63246553 | Sep 2021 | US |