The present invention relates to a lens-mounted light emitting unit using a lens to color-mix light emitted from LED elements of multiple light colors such as red, blue and green.
Conventionally, as described, for example, in Japanese Laid-open Patent Publication Hei 10-290028, a device for color-mixing light from single-color LEDs such as red, blue and green without color unevenness is known, in which all the light emitted from the LEDs is projected on a reflector for multiple reflection so as to extract only indirect light, thereby improving the color mixing properties of light. Further, as described, for example, in Japanese Laid-open Patent Publication 2002-133032, a device is proposed, in which a light guide member and a diffusion layer are added so as to emit light from each LED in one direction by using the total reflection of the light guide member, and to uniformly increase the scattering properties by using the diffusion layer, thereby improving the color mixing properties of the emitted lights.
However, in the color mixing using reflected light as described above, the amount of emitted light decreases as the number of reflections increases due to absorption by the reflecting surface, although the increase in the number of reflections improves the color mixing properties. Further, the emitted light is scattered at various angles, resulting in a wide-angle light distribution. Besides, if the diffusion layer is made of fine particles or the like, the diffusion properties are improved with their concentration, which however reduces transmittance. Further, the emitted light is scattered at various angles, resulting in a wide-angle light distribution.
Further, as described, for example, in Japanese Laid-open Patent Publication Sho 60-130001, a condenser lens formed by combining a convex incident surface and a total reflection surface is proposed to change the wide-angle light distribution of an LED element to narrow-angle light distribution so as to increase intensity. The condenser lens has two kinds of light paths: a light path to allow the incident light on the lens from the centrally placed LED element to be emitted as substantially parallel light relative to the lens center axis (optical axis) based on the total reflection by the reflecting surface; and a light path to allow the incident light to be collected and emitted as substantially parallel light relative to the optical axis based on the refraction by the convex incident surface. A light source unit of narrow-angle light distribution to emit substantially parallel light relative to the optical axis is achieved by the both light paths. In the case of using one LED element, the central placement of the LED element allows the light emitted from the LED element to be refracted by the convex incident surface and to be emitted as substantially parallel light which is symmetrical relative to the lens center axis.
However, if multiple LED elements are used, it is not possible to centrally place one LED element. Thus, if multiple single-color LED elements are used for the condenser lens, the positions of the LED elements of multiple light colors are offset on one side, respectively, relative to the lens center axis, so that paths of light emitted from the respective LED elements and passing through the convex incident surface are asymmetrical relative to the lens center axis, causing color unevenness. Further, even if the convex incident surface is flat, such axial asymmetry remains, causing color unevenness.
In order to solve the above-described problems, the object of the present invention is to enable narrow-angle light distribution and improve color mixing properties in a lens-mounted light emitting unit comprising LED elements of multiple light colors.
In order to solve the above-described problems, the present invention provides a lens-mounted light emitting unit comprising: a base plate; multiple LED elements placed on the base plate; and a lens unit having a shape of a body of revolution about a normal line of the base plate as a symmetry axis of revolution which passes through substantially the center of gravity of the multiple LED elements, in which the multiple LED elements include LED elements of multiple light colors, while the lens unit color-mixes and emits light from the LED elements, wherein the lens unit comprises: an emitting surface perpendicular to the normal line of the base plate; a reflecting surface extending convexly toward the base plate from the emitting surface; a side incident surface which is replicated toward the emitting surface from an end of the base plate side of the reflecting surface; and an upper incident surface which bounds an end of the side incident surface which does not contact with the reflecting surface, and wherein, assuming an arbitrary contact point between the side incident surface and the upper incident surface, and that light from an LED element farthest from the contact point is refracted at the contact point to form a light path intersecting the emitting surface at an intersection point, the emitting surface inside a circle with a radius formed by continuously connecting such intersection points has a diffusion angle larger than the diffusion angle of the emitting surface outside the circle.
According to this structure, sufficient color mixing of light incident on the upper incident surface is achieved while enabling narrow-angle light distribution by a condenser lens, making it possible to improve the color mixing properties of the light emitting unit, because, assuming an arbitrary contact point between the side incident surface and the upper incident surface, and that light from an LED element farthest from the contact point is refracted at the contact point to form a light path intersecting the emitting surface at an intersection point, the emitting surface inside a circle with a radius formed by continuously connecting such intersection points has a diffusion angle larger than the diffusion angle of the emitting surface outside the circle.
According to the present invention, it is preferable in the improved invention described above that the upper incident surface is a flat surface perpendicular to the normal line, and the diffusion angle of the emitting surface inside the circle is larger in a peripheral area of the circle than in a central area of the circle.
According to this structure, the case where the upper incident surface is a flat surface perpendicular to a normal line of the base plate allows good color mixing properties in lens center, so that by reducing diffusion of such area, it is possible to improve the light collecting properties.
According to the present invention, it is preferable in the improved invention described above that the upper incident surface is a convex surface perpendicular to the normal line, and the diffusion angle of the emitting surface inside the circle is smaller in a peripheral area of the circle than in a central area of the circle.
According to this structure, the case where the upper incident surface is a convex surface perpendicular to a normal line of the base plate causes the light substantially parallel to the lens center axis to increase, resulting in light collection offset from the lens center axis and thus in most poor color mixing properties. However, the color mixing properties can be improved with a minimum diffusion angle by increasing the diffusion in a central area of the circle and by reducing the diffusion in a peripheral area of the circle.
Hereinafter, a lens-mounted light emitting unit according to a first embodiment embodying the present invention will be described.
The base plate 11 is a plate using glass epoxy, aluminum and so on as a base material, and is provided with a wiring pattern of the LED elements 1 so as to serve as a surface to place the LED elements 12 on. The LED elements 12 are semiconductor elements which emit light when a voltage is applied thereto in a forward direction. The light colors of the multiple LED elements 12A to 12D are, for example, red (R), blue (B), green (G), yellow (Y), or the like, respectively. They can have all different light colors from one another in this way, or can include LED elements of the same light color. It is possible to house the multiple LED elements in one package so as to form and use a light emitting diode package. The lens unit 13 is made of a light transparent material such as acryl or glass, while having a function to collect and a function to diffuse light from the LED elements 12 by being placed in front of the LED elements 12.
The lens unit 13 is a condenser lens. The condenser lens is described in Japanese Laid-open Patent Publication Sho 60-130001, and comprises: an emitting surface 14a perpendicular to the normal line of the base plate 11; a reflecting surface 14b extending convexly toward the base plate 11 from the emitting surface 14a; a side incident surface 14c which is replicated toward the emitting surface 14a from an end of the base plate 11 side of the reflecting surface 14b; and an upper incident surface 14d which bounds an end of the side incident surface 14c which does not contact with the reflecting surface 14b. The emitting surface 14a is a surface designed to extract light incident on the lens unit 13 out of the lens unit 13. The emitting surface 14a is provided with a diffusion function by attaching a diffusion sheet thereto, or forming a concavo-convex shape thereon, or the like. The reflecting surface 14b is a total reflection surface, i.e. a surface such that the tilt of the surface is designed to allow the incident angle to be equal to or larger than the critical angle so that when the light is incident on a medium with a lower refractive index from a medium with a higher refractive index, all the incident light is reflected without passing through the boundary surface between the different media. A reflective material can be provided on the reflecting surface 14b to further prevent light leakage. Examples of the reflective material are those having silver deposited thereon, or treated with multiple layers, or the like. The side incident surface 14c is a surface designed to allow substantially all the incident light to reach the reflecting surface 14b by being substantially perpendicular to the surface to place the LED elements on. The upper incident surface 14d is substantially parallel to the surface to place the LED elements 12 on, and is a surface designed to allow substantially all the incident light thereon to reach the emitting surface 14a.
Assuming an arbitrary contact point P1 between the side incident surface 14c and the upper incident surface 14d, and that light from an LED element 12A farthest from the contact point P1 is refracted at the contact point P1 to form a light path L1 intersecting the emitting surface 14a at an intersection point P2, the emitting surface 14a inside a circle C1 with a radius D1 formed by continuously connecting such intersection points has a diffusion angle larger than the diffusion angle of the emitting surface 14a outside the circle C1. The diffusion angle is an angle at which emitted light is diffused when parallel light is incident. This angle is defined by a half beam angle of center intensity. As a means to allow the emitting surface 14a to have different diffusion angles, it is possible to use a diffusion sheet having a micro-order concavo-convex shape formed on the surface thereof to have different diffusion angles, or to use a diffusion sheet with different diffusion angles based on concentrations of a diffusion material. It is also possible to form a differently shaped concavo-convex shape directly on the surface of the lens unit 13. The concavo-convex shape can be spherical-shaped, or can be formed by axially rotating elliptic, hyperbolic, parabolic, or sine curves.
Here, the case where the diffusion means of the present embodiment is absent from the emitting surface 14a will be described.
On the other hand, the case where the diffusion means of the present embodiment is present on the emitting surface 14a will be described.
Next, light distribution curves of light emitted from the lens-mounted light emitting unit 10 will be described. A light distribution curve shows an intensity distribution of a light source or fixture in each direction in space.
Thus, according to the lens-mounted light emitting unit 10 of the present embodiment, in the light reflected by the reflecting surface 14b of the lens unit 13, there is almost no offset of light distribution between the light emitted from the different LED elements 12A, 12B, so that the diffusion angle of the area of the emitting surface 14a to emit the reflected light is not made large, thereby enabling narrow-angle light distribution. Further, in the light passing through the upper incident surface 14d of the lens unit 13, the respective positional offsets of the different LED elements 12A, 12B from the lens center axis AX cause offset of light distribution, so that the diffusion angle of the area of the emitting surface 14a to emit such light is made large, thereby making it possible to improve the color mixing properties and prevent color unevenness. In other words, sufficient color mixing of light incident on the supper incident surface 14d is achieved while enabling narrow-angle light distribution by the condenser lens, making it possible to improve the color mixing properties of the lens-mounted light emitting unit 10.
Next, a lens-mounted light emitting unit according to a second embodiment embodying the present invention will be described.
Here, the case where the diffusion means of the present embodiment is absent from the emitting surface 14a will be described.
On the other hand, the case where the diffusion means of the present embodiment is present on the emitting surface 14a will be described.
Next, light distribution curves of light emitted from the lens-mounted light emitting unit 20 of the present embodiment will be described.
Thus, in the case where the upper incident surface 14d is a flat surface, light L2 incident on the upper incident surface 14d substantially in parallel to the lens center axis AX is emitted from the emitting surface 14a in the vicinity of the lens center axis AX while being kept substantially in parallel, in which the close placement of the multiple LED elements 12A, 12B symmetrical with respect to the center axis allows good color mixing properties, so that the diffusion angle of the emitting surface 14a in the vicinity of the lens center axis AX is not made large, whereby it is possible to prevent the light distribution from being widened more than necessary. Further, the other light passing through the upper incident surface 14d causes poor color mixing properties, so that the diffusion angle of the area of the emitting surface 14a to emit such light is made large, thereby making it possible to improve the color mixing properties and prevent color unevenness. In other words, the case where the upper incident surface 14d is a flat surface perpendicular to a normal line of the base plate 11 allows good color mixing properties at lens center, so that by reducing diffusion of such area, it is possible to improve the light collecting properties.
Next, a lens-mounted light emitting unit according to a second embodiment embodying the present invention will be described.
Here, the case where the diffusion means of the present embodiment is absent from the emitting surface 14a will be described.
On the other hand, the case where the diffusion means of the present embodiment is present on the emitting surface 14a will be described.
Next, light distribution curves of light emitted from the lens-mounted light emitting unit 30 of the present embodiment will be described.
Thus, in the case where the upper incident surface 34d is a convex surface, the light L3A incident on the upper incident surface 34d from near the focal point of the focal point of the convex lens formed by the convex surface becomes substantially parallel to the lens center axis AX, while the light L3B incident in parallel to the lens center axis AX is collected at the focal point. Both of them are emitted from the emitting surface 14a in the vicinity of the lens center axis AX, in which the difference between the light distribution shapes from the different LED elements 12A, 12B is large, causing poor mixing properties, so that the diffusion angle of the emitting surface 14a in the vicinity of the lens center axis AX is made large, thereby making it possible to improve the color mixing properties and prevent color unevenness. Further, the other light passing through the upper incident surface 34d does not cause poor color mixing properties, so that the diffusion angle of the area of the emitting surface 14a to emit such light is made small, thereby making it possible to prevent the light distribution from being widened more than necessary. In other words, the case where the upper incident surface 34d is a convex surface perpendicular to a normal line of the base plate 11 causes the light substantially parallel to the lens center axis to increase, resulting in light collection offset from the lens center axis AX and thus in most poor color mixing properties. However, it is possible to improve the color mixing properties at a minimum diffusion angle by increasing the diffusion in a central area of the circle C1 and by reducing the diffusion in a peripheral area of the circle C1.
Next, a modified example of the lens-mounted light emitting units 10, 20, 30 of the present invention will be described.
It is to be noted that the present invention is not limited to the structures of the above embodiments, and various modifications are possible. For example, the light colors of the LED elements 12 are not limited to four colors, and can be three colors using three LED elements 12.
The present invention is based on Japanese Patent Application 2008-113516, the content of which is incorporated into the present invention by reference to the specification and the drawings of the above patent application.
The present invention has been sufficiently described by the embodiments with reference to the attached drawings, but it would be obvious to a person of ordinary skill in the art that various changes and modifications are possible. Accordingly, such changes and modifications should be construed to fall within the scope of the present invention without departing from the scope of the present invention.
Number | Date | Country | Kind |
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2008-113516 | Apr 2008 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2009/057634 | 4/16/2009 | WO | 00 | 10/22/2010 |