The present invention is directed to compression latches of the type used to latch gasket-lined doors or gasket-lined door jambs. Compression latches have been designed to secure gasketed doors, trunk lids, panels, covers, and other structures. Such compression latches require a pawl and a clamp or other member to compress a generally elastomeric gasket or O-ring when securing the door, trunk lid, panel, cover or other structure.
The take-up, i.e., the compression distance moved by the pawl, clamp, or other member, to pull a door against a door jamb establishes the degree of compression of the gasket and the sealing force thereof. The linear travel of a pull member, once a door makes contact with a cabinet, establishes the sealing force of the gasket. Gasketed enclosures are often found in industry. These can include computer and communications cabinets, electrical transformer enclosures, sterilizing and autoclave enclosures, incubation and artificial environment enclosures, cooling chambers and freezers, humidity and controlled environment chambers, and various types of ovens, among others.
Compression latches are generally manually operated. As such, they can be operated by a handle or a lever. Levers are found on latches where the compression forces required against a gasket are greater, or the length of travel of the pull is longer. However, compression latches are specifically adjusted or specifically designed or selected for the particular application and the particular environment in which they are used. Such particular application and particular environment can also dictate other operating features for a latch, such as the requirements for handle and door locking and position holding, as well as the proximity distance of the lock on a door to a door jamb when the pull of the latch begins to operate.
The present invention is designed to latch the door to an oven. Such an oven may be designed for many different purposes, such as a climate chamber, a drying oven, an annealing or tempering oven, or a food processing oven, among others. Each of these ovens has a gasket or seal which is compressed when the oven door is fully closed. Thus a compression latch operation is well suited for these structures.
The compression latch of the present invention is lever operated. This enables that a first latch unit can be mounted near the top of the oven door and a second latch unit can be mounted near the bottom of the door. A bar-type handle is attached to and vertically extends between the two latch levers. The vertical bar handle operates both levers and therefore both latches in unison. The latches engage respective striker-keepers mounted on the body of the oven.
It is important that the vertical bar have a specific fully closed position, a specific fully open position, and a discernable intermediate position where a technician knows the latch is still fully closed but about to start to open. This would assist in minimizing accidental openings allowing the escape of hot air and gases towards the technician.
When closing the door it is desirable that the latch pawl comes into contact with its striker/keeper at a specific distance before the door is fully closed. In this way, the further movement of the vertical bar and thereby the further movement of the respectively connected latch levers, contributes to the compressing forces each latch exerts on the door gasket. For example, the latch pawl can engage the striker/keeper when the door is 10-20 mm from being fully seated against the gasket. This would require a linear movement of a pawl/pull member slightly more than that distance in order to compress the gasket.
It is also desirable that the latch housing size be minimized so that the latch can be used with small ovens and/or relatively thin oven doors. An envelope size for the latch housing can be in the range of 40-70 cubic centimeters. An example might be about 33 millimeters long by about 85 millimeters wide by about 20 millimeters high.
It is further desirable that the handle lever of each latch, itself, has a stable locked state when the latch is in the fully open position, and that this locked state be released only when the door is pushed to the closed position with a manual force by a technician, wherein the locked state of the latch is released for the latch to move into a closing mode to engage the keeper/striker to lock and seal the door.
These are objectives that are realized in the latch design of the present invention that provides a compression operation from a small package which promotes user friendly smooth operation. The latch housing has a snap-in feature which minimizes the tooling and components needed for installation. The operation of the latch is effected by the movement of a lever handle from left to right and vice versa with an over center position indicator providing an indication when the latch is locked. A blocking feature inhibits the latch from being locked when the door is open. The design is such that a positive movement by a technician is needed to close the latch and to open it.
The latch includes a series of links which fold into one another resulting in a very small package when the latch is closed. In a closed position the footprint of the latch is essentially rectangular except for a housing mounting leg at one side and a snap-in clamp at the other side.
When manually operated, the handle lever rotates in a semi-circle, from a closed secure position, to a closed but about to engage to an open position (at the top of the arc), to beyond the top to an operational area of the semi-circle where the latch opens.
The latch utilizes a rectangular keeper/striker cup, mounted to the door jamb, having a pull engaging lip and a striker plate. An elongate lever, operated by the vertical handle, is mounted to a first pivot point for rotation. That pivot point holds a torsion spring which biases the lever to a closed position.
The lever is pinned to an elongate first link at one end of the link. The first link has a pivot point at about its mid-length for its rotation thereon. The other end of the link is pinned to a second link and pinned to a first end of an elongate pawl
The lever operated compression latch has an elongate, hook-ended pawl with a pawl body having a longitudinal slot. The pawl is cam guided, and pin rotated and translated, to engage with and withdraw from a keeper cup. A fixed position cam post rides within the pawl slot and controls the pawl lateral translation. This cam also defines a pivot point about which the pawl rotates. The compound movement of the pawl includes a lateral translation towards the keeper cup while rotating there into, followed by a lateral withdrawal to exert a compression force between the latch body which is attached to a door and the keeper cup which is attached to a door frame thereby compressing the gasket.
A series of interconnected links is operated by the lever handle to fold into one another to provide a compact envelope when the latch is closed. These links expand outwardly to open the latch and disengage the pawl from the keeper when operated by the lever movement to the open state. Of this series of links, a pair of release links operates in contact with one another, and rotates on respective individual pivot points to extend outwardly from the latch envelope to engage a striker plate portion of the keeper cup. This striker engagement causes the release links to push the latch and the door from a sealing engagement of the keeper and door jamb for a short distance, prior to the latch and the door thereafter being separated and fully opened. This short distance of movement prior to the open state is a safety measure.
The striker engagement of the release links also causes the latch links to fold inwardly, which rotates and translates the pawl into keeper engagement and compression. This operation is facilitated with a floating spring having one end operating as a pivot member. A detent engages one of the links to provide a physical indication to the handle lever between the hard closed position and the closed about to open position.
From the fully closed position, when the handle, i.e., lever rotates, the pawl becomes free to translate out of the latch towards the keeper cup and the release links push the latch away from the keeper cup. This releases the compression state. Then after a slight lag and a further rotation of the lever, the pawl rotates. The pawl rotation is about 75 degrees from the keeper engagement position to a position fully rotated from the keeper and into the latch housing. When the latch is fully open, the handle lever is positively held in the open position. When the latch is fully open, the release levers are in the fully outwardly extending position. The handle lever, itself, is only released from the fully open position when the release levers strike the striker plate of the keeper cup. This causes the first and second links to rotate which releases the handle for movement.
The first link has a finger on its handle lever engaging end which engages an indentation in the handle lever to hold it fixed in the open position. The release linkage rotation causes the first link to rotate out of the fixed holding engagement with the handle lever.
The operation of the latch pawl is such that when the pawl force is released from exerting force against a gasket, the pawl finger hook continues to overlap the pull engaging lip of the striker cup. The handle when the pawl is in this position is held in a detent movement inhibited position which must be overcome by an additional force. This additional force overcomes the detent and moves the drive links, i.e., the first and second links connected to the pawl. The further movement of these drive links rotates the pawl to clear the finger hook from the striker cup and then rotates the pawl to withdraw it into the latch body. When the pawl is in the fully retracted position the release links are in their fully extended position. With the release links in the fully extended position the drive links cannot move the pawl.
The features, advantages and operation of the present invention will become readily apparent and further understood from a reading of the following detailed description with the accompanying drawings, in which like numerals refer to like elements, and in which:
The present invention is a latch 100 mounted on a door structure 501 of an enclosure such as an oven 500,
With the top housing member 119 removed, the latch is shown in detail in plan top views in
The main/drive linkage has a pawl operation housing pivot pin 105a, a lever handle operation housing pivot pin 105b, an upper main/drive link 108, a pawl pivot pin 109, a handle pivot pin 110, a pawl 111 with a hooked end 230, a lever handle 112, a lower main/drive link 114, a main/drive linkage biasing spring 117, and a lever handle biasing spring 118. The housing pawl operation pivot pin 105a and housing lever/handle operation pivot pin 105b are rotational fits in the bottom housing member 101 and the top housing member 119, and provide motion constraints for the pawl 111 and lever/handle 112. Link 108 and link 114 pivot about their mid-points each being rotationally constrained between the bottom housing member 101 and top housing member 119. The pawl pivot pin 109 and lever/handle pivot pin 110 are rotationally constrained at opposite ends between the link 108 and the link 114. The pawl 111 is rotationally constrained to the pawl pivot pin 109 and has a sliding/rotational fit to the pawl operation housing pivot pin 105a. The lever/handle 112 is rotationally constrained to the lever/handle housing pivot pin 105b and has a sliding/rotational fit to the handle pivot pin 110.
This arrangement enables a controlled linear and rotational transformation of the pawl 111 in relation to bottom housing member 101, through an angular movement of the lever/handle 112 about the lever/handle operation housing pivot pin 105b. The main/drive linkage spring 117 provides a bias to the main linkage 108, 112, driving it to either extreme of its available motion, while the lever/handle biasing spring 118 provides a bias to the lever/handle 112, driving a rotation about lever/handle housing pivot pin 105b.
The arrangement of the linkage and geometry of the components ensures that at one extreme the main/drive linkage can only be driven via the lever/handle 112, henceforth known as being in the locked position, while at the other extreme, the main linkage cannot be driven by lever/handle 112, henceforth known as being in the open position.
The release linkage consists of lower fixed pivot link 106, a lower floating pivot link 107, a bearing 113, an upper floating pivot link 115 and a upper fixed pivot link 116. The link 106 and the link 107 are rotationally constrained at one end between bottom housing member 101 and top housing member 119, while their other ends are rotationally constrained to link 107 and link 115 the pin position of which is movable. The other ends of link 107 and the link 115 are rotationally constrained to the pawl pivot pin 109 in the main/drive linkage.
The bearing 113 is a rotational fit to link 106 and acts as a roller to reduce friction between any surfaces it comes into contact with. This release linkage provides a means of moving the main/drive linkage from its extreme open position.
Both linkages are constrained between the bottom housing member 101 and top housing member 119, which provide the only mechanical fixings for the whole latch assembly 100. Each of the upper main/drive link 108 and the lower main/drive link 114 have a stub shaft 120 which extends through a stub shaft journal hole 120 in the respective adjacent outer face of the upper and lower housing members. This provides the central pivot point for these two links
Further, an arrangement consisting of a detent spring 102, a steel ball 103 and detent retainer 104 provide an intermediate stop/detent position between the locked and open positions of the main linkage. This structure provides a physical indication that the lever has moved from the full closed/locked position to an intermediate position where opening is about to begin. The detent retainer 104 is pressed into the bottom housing member 101, as an interference fit, forming a retaining feature for a steel ball 103, which is biased in place by the detent spring 102.
The main drive link spring 117 is a torsion spring with two arms each with a downward pointed end (foot). One end of the spring 117 is pinned to the bottom housing member 101 at a fixed point 220 and the other end of the spring 117 is pinned to the pivot point pin 109 between the main/drive links 114 and 108. This permits the spring 117 to float between different positions.
The lever/handle biasing spring 118 is a torsion spring with one short straight arm and a longer arm with a downward extending pointed end (foot). This spring 118 sits in a torroid-shaped cavity 221 in the top face of the lever/handle 112, a short radial extending slot 222 extend from the torroid cavity 221. The short leg of the spring 118 sits in the slot 222 while the coil of the spring 118 sits in the torroid-shaped cavity 221. The longer arm of the spring 118 has its downward end secured to a receiving hole 223 in the adjacent sidewall casting of the bottom housing member 101.
The latch 100 essentially has three, two-piece links. The links are structured with top and bottom members being a “pair” so that they may be separated to install, i.e., receive the respective pivot pins. One paired release link 106, 116 has a fixed housing pin 105b and a floating pin 224 tying it to the second paired release link 107, 115.
The other end of the second link 107, 115 is pinned 225 to the end of the pawl and the main/drive link 108, 114 with the pawl pivot pin 109 into which one end of the main/drive linkage spring 117 fits its upper arm downward leg. The opposite end of the main/drive links 108, 114 is each tied to the lever/handle 112 having the elongate cavity 226 with the side recess 227. The lever/handle 112 rotates counter clockwise to open the latch and clockwise when the latch is being closed.
In the engaged position, as shown in
In normal use, rotating the handle though the initial 10 degrees releases the compression, which moves the main linkage 108, 114, the pawl pivot pin 109, the handle pivot pin 110 and the pawl 111 to an indeterminate position where the pin 110 will move someway into the right hand lobe of the guide slot 301 in the handle 112, coming to rest when the compression force is reduced to zero.
As the lever/handle continues to rotate counterclockwise, the pin 110 is caused to move by the slot towards the right lobe. This action will start to rotate the link 108 clockwise which in turn will push the pawl 111 outwardly, being guided by its pawl slot 210 operation with the pawl operation housing pin 105a. The secondary linkage 106, 107, 115 and 116 is also moving during this time and can assist the operator in overcoming any resistance or restriction caused by the gasket 323 taking a set and preventing the door form opening.
When cam follower, pin 110, is fully in the right lobe, because the lever/handle 112 has been rotated counterclockwise about another 15 degrees, the detent position is attained,
In the full detent position, the detent ball 103 is driven by the detent spring 102 and guided by the detent retainer 104 to contact the detent feature (dimple) 303 in the end of the main drive link 108,
The further counter clockwise rotation of the lever/handle 112 brings the latch to the open position,
As shown in
The lever/handle 112 and thereby the latch 100 is held in the open position with the cam pin 110 fully in the left lobe of the guide slot 301,
However,
The benefit of the fixed pivot points is that they constrain a component's motion to one degree of freedom, thus enabling precise control of their movement. Controlled linear and angular displacement can only be achieved through either floating pivots, and/or sliding joints, although using a round pin within a slot enables a joint to slide and pivot within the same feature.
The floating main spring 117 ensures that the pawl 111 completes its full travel during either opening or closing, wherein the latch needs to change from one state to another without relying upon the operator. Thus, during opening, once the handle is rotated passed the detent position, the main spring 117 will drive the mechanism form the detent state to the fully open state without further movement of the handle.
During closing, the release linkage will push the main/drive linkage from the fully open state, through the detent state, where the main spring 117 will drive the main/drive linkage to ensure the pawl 111 is fully engaged with the keeper 201. This ensures that the pawl does not unintentionally clash with the keeper. The detent state has been set to coincide with the “flip point” of the main mechanism so that the force required to hold the mechanism in that position is at it lowest despite the force being generated by the floating main spring 117 being at its greatest.
This is because the fixed end of the floating spring, the pivot point at the center of the pawl pin 109 and the center of ration of the main/drive links 108, 114 are collinear at this point. Rotation of the main/drive links 108, 114 in either direction will move the pawl pin 109 out of line with the fixed end of the floating spring and the center of rotation of the drive links 108, 114. The force of the floating main spring 117 will drive the rotation of the main/drive links 108, 114 further in that direction. This effect can be achieved by another mechanism, but that would require springs to be located on or within one of the moving components, thereby requiring them to be larger, more expensive to produce and more complicated to assemble.
The keeper/striker 201 and its back plate 202 are held to the door jamb 320 with mounting screws 322 and nuts 321,
In the release state, the link 114 has rotated so that the pawl 111 has moved outwardly from the housing so provide a space 235 between the main body of the oven and the oven door.
The latch is held in the door 501 by the spring clamp 402, on one side, and by the ear 401 having the channel 403 for receiving a mounting screw 404 which seats against the inside face of the door 501, on the other side.
Many changes can be made in the above-described invention without departing from the intent and scope thereof. It is therefore intended that the above description be read in the illustrative sense and not in the limiting sense. Substitutions and changes can be made while still being within the scope and intent of the invention.
This application claims priority to U.S. Provisional Application No. 61/596,187, filed Feb. 7, 2012, and U.S. Provisional Application No. 61/596,571, filed Feb. 8, 2012, and U.S. Provisional Application No. 61/597,749, filed Feb. 11, 2012, which are incorporated herein by reference in their entirety.
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PCT/US2013/024862 | 2/6/2013 | WO | 00 |
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