Lever switch and detecting device using same

Information

  • Patent Grant
  • 6525285
  • Patent Number
    6,525,285
  • Date Filed
    Wednesday, December 27, 2000
    23 years ago
  • Date Issued
    Tuesday, February 25, 2003
    21 years ago
Abstract
A lever switch includes a case, and a stationary contact, common contact, movable contact and lever which are disposed in the case. The movable contact is made up of elastic metal and includes a stationary portion, contact portion, and a curved portion located between the stationary portion and the contact portion. The stationary portion is connected to the common contact. The movable contact is disposed in a state of bending so that the contact portion may come in contact with or apart from the stationary contact. An operating portion is protruded from an opening, and a driving portion is located inside the case and abuts on the curved portion of the movable contact. When the operating portion is manipulated, the driving portion pushes the curved portion, and then the contact portion comes in contact with or apart from the stationary contact.
Description




FIELD OF THE INVENTION




The present invention relates to a lever switch used for various electronic components and also to a detecting device using the lever switch.




BACKGROUND OF THE INVENTION




A lever switch used for various electronic components is employed for the purpose of detecting the presence of a recording medium such as a tape and disc or the operation of a mechanism. As a lever switch used for the purpose of such detection, a leaf switch having a combination of a movable contact and a stationary contact which are made up of elastic sheet metal is well known.




With respect to such conventional switch, the description will be given in the following with reference to FIG.


13


and FIG.


14


.





FIG. 13

is a side sectional view of a conventional lever switch. In

FIG. 13

, the lever switch comprises a box-type case


1


and a lever


2


. The case


1


comprises an opening formed in front and an opening


1


A formed at the left side. The case


1


is made of insulating resin. In the middle of a lever


2


is formed an axle portion


2


A, and the axle portion


2


A is rotatably retained in the case


1


. A driving portion


2


B at one end of the lever


2


is located within the case


1


, and an operating portion


2


C at the other end of the lever is protruded diagonally up to the left from the opening


1


A of the case


1


.




Each of a movable contact


3


and a stationary contact


4


which are made up of elastic sheet metal is embedded in an inner right-hand wall


1


B opposed to the opening


1


A of the case


1


. The left end of the movable contact


3


elastically comes in contact with the top of the driving portion


2


B of the lever


2


to move the operating portion


2


C diagonally up to the left. Further, there is provided a contact portion


4


A slightly curved at the left end of the stationary contact


4


opposed to the middle portion of the movable contact


3


.




The front of the case


1


storing the movable contact


3


and stationary contact


4


therein is provided with a cover (not shown).




In the above configuration, when the operating portion


2


C of the lever


2


is moved downward with a predetermined force, the driving portion


2


B will rotate upward on the axle


2


A, as shown in the side sectional view of FIG.


14


. Accordingly, the left end portion of the movable contact


3


bends upward as it is pushed by the top of the driving portion


2


B, and then the movable contact


3


will come into contact with the stationary contact portion


4


A of the stationary contact


4


.




When the operating portion


2


C of the lever


2


is rotated only for a predetermined stroke, the left end portion of the movable contact


3


further moves upward. The middle portion of the movable contact


3


then pushes the contact portion


4


A, and due to the pressure, the stationary contact


4


also bends upward. In this way, the movable contact


3


and stationary contact


4


come in contact with each other under a stable pressure.




When the operating force applied to the operating portion


2


C of the lever


2


is released, the driving portion


2


B will be pressed downward due to the elasticity of the movable contact


3


and stationary contact


4


, thereby causing the lever


2


to be rotated and the operating portion


2


C to be shifted back to the status of FIG.


13


.




However, in a conventional lever switch as described above, the movable contact


3


is moved in the direction of switch height by the lever


2


, making the movable contact


3


to come in contact with and apart from the stationary contact


4


, and therefore, the switch is required to have a predetermined height equivalent to the movement of the movable contact


3


. This makes it difficult to miniaturize the entire switch. Further, since a stable contact pressure is obtained between the stationary contact


4


and movable contact


3


when the stationary contact


4


also bends after movement of the lever


2


only for a predetermined stroke, these contacts are not in stable contact with each other when the lever


2


is halfway in operation.




SUMMARY OF THE INVENTION




A lever switch of the present invention comprises




(a) a case having an opening;




(b) a stationary contact disposed in the case;




(c) a common contact disposed in the case;




(d) a movable contact disposed in the case; and




(e) a lever having an operating portion and a driving portion,




wherein the movable contact is made of elastic metal,




the movable contact includes a stationary portion, a contact portion, and a curved portion located between the stationary portion and the contact portion,




the stationary portion is connected to the common contact, and




the movable contact is disposed in a state of bending so that the contact portion is able to be in contact or non-contact with the stationary contact.




Wherein the operating portion is protruded from the opening,




the driving portion is located inside the case and is abutting on the curved portion of the movable contact, and




when the operating portion is manipulated, the driving portion pushes the curved portion, and then the contact portion comes into contact with or apart from the stationary contact.




A detecting device of the present invention comprises




a casing;




a lever switch disposed in the casing;




a detection circuit electrically connected to the lever switch; and




a moving body inserted and detachably installed in the casing.




The lever switch has the same configuration as described above. When the moving body is inserted into the casing, the moving body acts upon the operating portion of the lever.




With the above configuration, it is possible to obtain a miniature lever switch reduced in thickness and size. Further, a lever switch assuring electrically stable contact can be obtained. Thus, the effects of such miniaturization and stabilization can be obtained at the same time. Moreover, it is possible to realize the miniaturization and stabilization of a detecting device by using such lever switch. Also, the detecting device is able to reliably detect the operation of the moving body.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top sectional view of a lever switch in a first exemplary embodiment of the present invention.





FIG. 2

is an exploded view of a lever switch in a first exemplary embodiment.





FIG. 3

is a side sectional view of a lever switch in a first exemplary embodiment.





FIG. 4

is a top sectional view of a lever switch in operation mode in a first exemplary embodiment.





FIG. 5

is a top sectional view of a lever switch provided with an elastic tongue in a first exemplary embodiment.





FIG. 6

is a top sectional view of a lever switch provided with an elastic tongue in a first exemplary embodiment.





FIG. 7

is a top sectional view of a lever switch in a second exemplary embodiment of the present invention.





FIG. 8

is an exploded view of a lever switch in a second exemplary embodiment.





FIG. 9

is a side sectional view of a lever switch in a second exemplary embodiment.





FIG. 10

is a top sectional view of a lever switch in operation mode in a second exemplary embodiment.





FIG. 11

is a top sectional view of a lever switch having wire material as a movable contact in a second exemplary embodiment.





FIG. 12

is a side sectional view of a lever switch in a third exemplary embodiment.





FIG. 13

is a side sectional view of a conventional lever switch.





FIG. 14

is a side sectional view of a conventional lever switch in operation mode.











DESCRIPTION OF THE MARKS





















11, 21




Case







11A, 21A




Opening, first opening







11B, 21B




Rotation holding portion







11C, 21C




Support portion







11D




First inner wall, right-hand inner wall







11E




Second inner wall, upper inner wall







12




Lever







12A




Axle portion







12B




Driving portion







12C




Operating portion







13




Stationary contact







14




Common contact







15, 24




Movable contact







15A




Curved portion







15B, 24B




First arm portion







15C




Bend







15D




Connecting portion







15E




Abutment







15F, 24A




Stationary portion







15G, 24C




Second arm portion







15H




Contact portion







15J, 15K




Elastic tongue







16, 23




Cover







22




Rotary cam







22A




Fulcrum portion







22B




Projection







30




Lever switch







31




Casing







31A




Cavity







32




Detection circuit







33




Moving body















DETAILED DESCRIPTION OF THE INVENTION




A lever switch in accordance with an exemplary embodiment of the present invention comprises




(a) a case having an opening,




(b) a stationary contact disposed in the case,




(c) a common contact disposed in the case, and




(d) a movable contact disposed in the case,




wherein the movable contact is made of elastic metal, and the movable contact includes a stationary portion, a contact portion, and a curved portion located between the stationary portion and the contact portion, the stationary portion is connected to the common contact, and the movable contact is disposed in a state of bending so that the contact portion is able to come in contact with and apart from the stationary contact, and




(e) a lever having an operating portion and a driving portion,




wherein the operating portion is protruded from the opening, and the driving portion is located inside the case and is abutting on the curved portion of the movable contact,




wherein when the operating portion is manipulated, the driving portion pushes the curved portion, and then the contact portion comes into contact with or apart from the stationary contact.




With the above configuration, it is possible to obtain a miniature lever switch reduced in thickness and size. Further, a lever switch assuring electrically stable contact can be obtained. Thus, the effects of such miniaturization and stabilization can be obtained at the same time.




Preferably, the case further comprises a box-type shape having a first inner wall opposed to the opening and a second inner wall adjacent to the first inner wall,




wherein the stationary contact is disposed on the first inner wall, and the common contact is disposed on the second inner wall.




Preferably, the case further comprises a support portion and second inner wall; the support portion is formed at a position spaced apart from the second inner wall as predetermined; the stationary portion includes a small U-shape having a connecting portion and abutment; the connecting portion is connected to the common contact; and a stationary portion having the small U-shape is disposed between the common contact and the support portion.




Preferably, the movable contact includes a general U-shape; the movable contact further comprises a first arm portion between the stationary portion and the curved portion and a second arm portion between the contact portion and the curved portion; when the driving portion pushes the curved portion, at least one of the first arm portion and the second arm portion will bend; and due to bending of at least one of the first arm portion and the second arm portion, the contact portion comes into contact with or apart from the stationary contact.




Preferably, the lever further comprises an axle portion between the operating portion and the driving portion, and the axle portion is retained in the case and is rotatable in a direction parallel to the stationary contact.




Preferably, the movable contact has a shape of thin strip; the contact portion has a semi-circular curvature surface; and the curvature surface is able to make contact with the stationary contact.




Preferably, the stationary contact is built into the inner wall of the case so that the surface of the stationary contact is same in height as the inner wall surface of the case, and when the operating portion is manipulated, the contact portion will slide on at least one of the plate-type stationary contact surface and the inner wall surface.




Preferably, the lever switch is further provided with a cover; the case further includes a second opening; the case is formed in one piece; and the cover is disposed so as to cover the second opening.




Preferably, the case further includes a rotation holding portion, and the lever is rotatably held by the rotation holding portion.




Each of the above configurations will further bring about additional advantages.




Preferably, the movable contact further includes an elastic tongue extending from the stationary portion, and the elastic tongue is abutting on the first arm portion so that the tip of the elastic tongue pushes the first arm portion.




In this configuration, when the movable contact pushes the driving portion of the lever to return the operating portion, the force will be increased by the elastic tongue abutting on the first arm portion. Accordingly, it is possible to precisely return the operating portion of the lever even in case the movable contact is less in width or thickness.




Preferably, the movable contact further comprises an elastic tongue of general U-shape that extends from the stationary portion, and the elastic tongue is abutting on the second arm portion so that the tip of the elastic tongue pushes the second arm portion.




In this configuration, when the contact portion of the movable contact elastically comes into contact with the inner wall of the case or the stationary contact, the contact pressure will be increased by the elastic tongue abutting on the second arm portion. Thus, it is possible to establish stable contact between the contacts.




Preferably, the lever switch further comprises a rotary cam disposed between the lever and the movable contact, wherein one end of the rotary cam is rotatably retained in the case; the surface of the rotary cam comes in contact with the driving portion of the lever; the back of the rotary cam comes in contact with the curved portion of the movable contact; and when the operating portion is manipulated, the driving portion pushes the rotary cam while the rotary cam with its end retained as described pushes the curved portion, and then, the contact portion comes into contact with or apart from the stationary contact.




In this configuration, due to the rotary cam rotatably retained in the case, it is possible to precisely operate the movable contact even in case the driving portion of the lever is less in movement. Accordingly, it is possible to obtain a miniature switch reduced in thickness and size.




Preferably, the rotary cam has a projection formed thereon, and the projection comes into contact with the driving portion of the lever.




Preferably, the movable contact has a wire shape, and the stationary portion has an unwinding coil spring. In this configuration, even in case the first arm portion and the second arm portion of the movable contact are short in length, a sufficient contact pressure against the stationary contact and return force may be attained due to the stationary portion provided with the unwinding coil spring. Accordingly, it is possible to make the movable contact smaller in size and to miniaturize the switch.




A detecting device in accordance with an exemplary embodiment of the present invention comprises




a casing; a lever switch disposed in the casing; a detection circuit electrically connected to the lever switch; and a moving body inserted and detachably disposed in the casing so as to operate the stationary portion of the lever, wherein the lever switch has the same configuration as described above, and when the moving body is inserted into the casing, the moving body acts upon the operating portion of the lever.




Preferably, the moving body includes at least one of those selected from a group of a cassette tape, disc and mechanism.




In this configuration, it is possible to detect the presence of a recording medium such as a tape and disc or the operation of mechanism. Further, it is possible to obtain a detecting device that gives rise to miniaturization of the switch.




A lever switch in accordance with an exemplary embodiment of the present invention comprises




(a) a case having an opening and a support portion,




wherein the case has a box-type shape including a first inner wall opposed to the opening and a second inner wall adjacent to the first inner wall, and the support portion is formed at a position spaced apart from the second inner wall as predetermined;




(b) a stationary contact disposed within the case,




wherein the stationary contact is installed on the first inner wall;




(c) a common contact disposed within the case,




wherein the common contact is installed on the second inner wall;




(d) a movable contact disposed in a state of bending within the case,




wherein the movable contact is made of elastic sheet metal and has a general U-shape;




the movable contact includes a stationary portion secured to the case, a contact portion, a curved portion between the stationary portion and the contact portion, a first arm portion between the stationary portion and the curved portion, and a second arm portion between the contact portion and the curved portion;




the contact portion is able to come in contact with at least one of the stationary contact and the first inner wall;




the stationary portion has a general U-shape and is press-fitted between the common contact and the support portion;




the stationary portion comes into contact with the common contact; and




(e) a lever having an operating portion, an axle portion and a driving portion, wherein the operating portion is protruded from the opening, the axle portion is rotatably retained in the case in a parallel fashion with the stationary contact, and the driving portion is located in the case and abutting on the curved portion of the movable contact,




wherein when the operating portion is manipulated, the driving portion pushes the curved portion, and then the contact portion comes into contact with or apart from the stationary contact.




In this configuration, the movable contact pushed by the driving portion of the lever moves in a direction perpendicular to the operating direction of the lever operating portion. Accordingly, the entire switch may be reduced in thickness. Further, the stationary portion is press-fitted between the common contact and support portion, and the contact portion of the movable contact being in a state of slightly bending in advance elastically slides on the inner wall of the case or the stationary contact thereby coming in contact with and apart from the stationary contact. Thus, a constant contact pressure can be maintained at the contacts even when the lever is halfway in operation. As a result, it is possible to obtain a lever switch which assures stable contact at all times.




Exemplary embodiments of the present invention will be described in the following with reference to FIG.


1


ËœFIG.


12


.




EXEMPLARY EMBODIMENT 1





FIG. 1

is a top sectional view of a lever switch in the exemplary embodiment 1 of the present invention.

FIG. 2

is an exploded view of the lever switch, and

FIG. 3

is a side sectional view of the lever switch. In these figures, the lever switch comprises a case


11


, a lever


12


, a stationary contact


13


, a common contact


14


, a movable contact


15


, and a cover


16


.




The case


11


is made up of insulating resin. The case


11


has a box-type shape, including a second opening formed in front and a first opening


11


A formed at the left-handside. The lever


12


has an axle portion


12


A. The axle portion


12


A is formed in the middle of the lever


12


. The axle portion


12


A is rotatably held by the rotation holding portion


11


B of the case


11


. A driving portion


12


B at one end of the lever


12


is stored in the case


11


and an operating portion


12


C at the other end of same is protruded diagonally up to the left from the first opening


11


A. The cover


16


is disposed so as to cover the second opening of the case


11


.




The stationary contact


13


is made up of conductive metal. Preferably, the stationary contact has a plate shape. The stationary contact


13


is embedded in a right-hand inner wall


11


D being a first inner wall opposed to the first opening


11


A of the case


11


. That is, the stationary contact is embedded in the inner wall in a manner such that the surface of same is exposed. Preferably, the surface of the stationary contact is same in height as the surface of the inner wall


11


D and there is no level difference between the stationary contact surface and the inner wall surface. The common contact


14


is made up of conductive metal. The common contact


14


is embedded in an upper inner wall


11


E being a second inner wall. The case


11


has a support portion


11


C, and the support portion


11


C opposed to the common contact


14


is formed in a position spaced apart from the common contact as predetermined.




The movable contact


15


is made up of elastic sheet metal and has a general U-shape. The movable contact


15


is stored in the case


11


in a state of slightly bending. The movable contact


15


comprises a curved portion


15


A, first arm portion


15


B, bend


15


C, stationary portion


15


F, second arm portion


15


G and contact portion


15


H. The stationary portion


15


F includes a connecting portion


15


D and abutment


15


E. The curved portion


15


A is located in the middle of the movable contact. The curved portion


15


A elastically comes in contact with the driving portion


12


B of the lever


12


. The first arm portion


15


B extends from one end of the curved portion


15


A. At the end of the first arm portion


15


B is formed the stationary portion


15


F via the bend


15


C, and the stationary portion


15


F has a general U-shape. The connecting portion


15


D elastically comes in contact with the common contact


14


, and the abutment


15


E elastically comes in contact with the support portion


11


C of the case


11


while the stationary portion


15


F being in a state of slightly bending is press-fitted between the common contact


14


and support portion


11


C.




The second arm portion


15


G extends from the other end of curved portion


15


A of movable contact


15


. At the end of the second arm portion


15


G is formed the contact portion


15


H. The contact portion


15


H elastically comes in contact with the right-hand inner wall


11


D of the case


11


.




The lever


12


supported on axle portion


12


A is retained in the case


11


and can be vertically operated in a parallel fashion with the right-hand inner wall of the case


11


. Thus, the lever switch has a configuration as described.




In the above configuration, when the operating portion


12


C of the lever


12


in

FIG. 3

is moved downward with a predetermined force, the driving portion


12


B supported on the axle


12


A will move to the right as shown in the top sectional view of FIG.


4


. The movement of the driving portion


12


B pushes the curved portion


15


A of the movable contact


15


. As the curved portion


15


A is pushed, the movable contact


15


supported on the bend


15


C bends and moves to the right in a direction perpendicular to the operating direction of the operating portion


12


C. Due to the movement of the movable contact


15


, the contact portion


15


H at the end of the second arm portion


15


G elastically slides upward on the right-hand inner wall of the case


11


to come into contact with the stationary contact


13


. In this way, the stationary contact


13


and common contact


14


will be electrically connected to each other via the movable contact


15


.




When the operating force to the operating portion


12


C of the lever


12


is released, the contact portion


15


H elastically slides downward on the right-hand inner wall


11


D of the case


11


due to the elasticity of the movable contact


15


and comes apart from the stationary contact


13


. Further, the driving portion


12


B is then pushed by the curved portion


15


A, causing the lever


12


to rotate, and then the operating portion


12


C will return to the status of FIG.


1


and FIG.


3


.




Thus, in accordance with the present exemplary embodiment, since the movable contact


15


pushed by the driving portion


12


B of the lever


12


moves in a direction perpendicular to the operating direction of the operating portion


12


C of the lever


12


, it is possible to make the entire switch lower in height. That is, the reduction in thickness of the lever switch may be realized. Further, the stationary portion


15


F of the movable contact


15


is press-fitted between the common contact


14


and the support portion


11


C, and the contact portion


15


H being in a state of bending in advance elastically slides on the right-hand inner wall


11


D of the case


11


or on the stationary contact


13


, making the movable contact


15


and stationary contact


13


come into contact with or apart from each other, and thereby, it is possible to keep the contact pressure constant at all times even when the lever


12


is halfway in operation. Accordingly, the lever switch obtained will assure stable contact between the movable contact


15


and the stationary contact


13


.




Preferably, the contact portion


15


H includes a semi-circular curvature surface, and the curvature surface is able to make contact with the stationary contact. This configuration will bring about additional advantages.




Preferably, as shown in the top sectional view of

FIG. 5

, the movable contact


15


has an elastic tongue


15


J extending from the stationary portion


15


F. The elastic tongue


15


J is formed in one piece with the stationary portion


15


F. The end of the elastic tongue


15


J is abutted on the inner side of the first arm portion


15


B. In this way, the curved portion


15


A of the movable contact


15


pushes the driving portion


12


B of the lever


12


. Thus, the force to return the operating portion


12


C will be increased. Accordingly, the operating portion


12


C of the lever


12


may be precisely returned even when the movable contact


15


is less in width or thickness.




Preferably, as shown in the top sectional view of

FIG. 6

, the movable contact


15


has a generally U-shaped elastic tongue


15


K extending from the stationary portion


15


F. The elastic tongue


15


K is formed in one piece with the stationary portion


15


F. The end of the elastic tongue


15


K is abutted on the inner side of the second arm portion


15


G. Thus, the contact pressure will be increased when the contact portion


15


H of the movable contact


15


elastically comes in contact with the right-hand inner wall


11


D of the case


11


or with the stationary contact


13


. Accordingly, it is possible to further greatly stabilize the contact between the movable contact


15


and the stationary contact


13


.




In the present exemplary embodiment, when the operating portion


12


C of the lever


12


is rotated, the contact portion


15


H of the movable contact


15


elastically being in contact with the right-hand inner wall of the case


11


comes into contact with the stationary portion


13


. That is, the above lever switch is a push-on type switch. Thus, the lever switch of the present invention is not limited in terms of configuration, and it is also possible to employ a configuration as follows. For example, the contact portion


15


H electrically connected to the stationary portion


13


in advance may be electrically disconnected when the operating portion


12


C of the lever


12


is rotated to make the movable contact


15


come apart from the stationary contact


13


. It is also possible to realize a push-on type switch of this kind.




In the above embodiment, the first inner wall


11


D, second inner wall


11


E, support portion


11


C, rotation holding portion


11


B, first opening


11


A and second opening are formed in one body, which form the case


11


. The present invention is not limited to this configuration, and a configuration formed by combining different members in various ways is also possible, but such configuration will increase the number of parts and the costs.




In the above embodiment, the stationary contact is embedded in the inner wall of the case


11


. Without being limited to the configuration, it is possible, for example, to employ a configuration such that a plate is disposed in case


11


and a stationary contact is fixed on the plate. However, such configuration will increase the number of parts and the costs.




EXEMPLARY EMBODIMENT 2





FIG. 7

is a top sectional view of a lever switch in the exemplary embodiment 2 of the present invention,

FIG. 8

is an exploded view of same, and

FIG. 9

is a side sectional view of same.




In these figures, the lever switch comprises a case


21


, a lever


12


, a stationary contact


13


, a common contact


14


, a movable contact


15


, and a cover


23


. The case


21


is made up of insulating resin. The case


21


has a box-type shape, including a second opening formed in front and a first opening


21


A formed at the left-hand side. The lever


12


has an axle portion


12


A. The axle portion


12


A is formed in the middle of the lever


12


. The axle portion


12


A is rotatably held by the rotation holding portion


21


B of the case


21


. A driving portion


12


B at one end of the lever


12


is stored in the case


21


and an operating portion


12


C at the other end of same is protruded diagonally up to the left from the opening


21


A of the case


21


.




The stationary contact


13


is made up of conductive metal. The stationary contact


13


is embedded in a right-hand inner wall opposed to the opening


21


A of the case


21


. The common contact


14


is made up of conductive metal. The common contact


14


is embedded in an upper inner wall. The case


21


has a support portion


21


C, and the support portion


21


C opposed to the common contact


14


is formed in a position spaced apart from the common contact as predetermined. The above configuration is identical with that of the exemplary embodiment 1.




The movable contact


15


is made up of elastic sheet metal and has a general U-shape. The movable contact


15


is stored in the case


21


in a state of slightly bending. The movable contact


15


comprises a curved portion


15


A, first arm portion


15


B, bend


15


C, stationary portion


15


F, second arm portion


15


G and contact portion


15


H. The stationary portion


15


F includes a connecting portion


15


D and abutment


15


E. The first arm portion


15


B extends from one end of the curved portion


15


A. At the end of the first arm portion


15


B is formed the stationary portion


15


F via the bend


15


C, and the stationary portion


15


F has a general U-shape. The connecting portion


15


D elastically comes in contact with the common contact


14


, and the abutment


15


E elastically comes in contact with the support portion


11


C of the case


11


while the stationary portion


15


F being in a state of slightly bending is press-fitted between the common contact


14


and the support portion


11


C. Such configuration is also identical with that of the above exemplary embodiment 1.




The present exemplary embodiment 2 is different from the above exemplary embodiment 1 in the following points. A lever switch in the present exemplary embodiment 2 further includes a rotary cam


22


.




The rotary cam


22


is disposed between the lever


12


and the movable contact


15


. The rotary cam


22


includes a fulcrum portion


22


A, and the fulcrum portion


22


A is formed at the top end of the rotary cam


22


. The fulcrum portion


22


A of the rotary cam


22


is rotatably retained in the case


21


.




The driving portion


12


B of the lever


12


elastically comes in contact with a projection


22


B at the left-hand side of rotary cam


22


, and the curved portion


15


A of the movable contact


15


elastically comes in contact with the right-hand side of rotary cam


22


. At the end of the second arm portion


15


G is formed the contact portion


15


H. The contact portion


15


H elastically comes in contact with the right-hand inner wall of the case


11


. The cover


23


is disposed so as to cover the front of the case


21


. The lever


12


supported on axle portion


12


A is retained in the case


21


and can be vertically operated in a parallel fashion with the right-hand inner wall of the case


21


. Thus, the lever switch has a configuration as described.




In the above configuration, when the operating portion


12


C of the lever


12


is rotated downward with a predetermined force in

FIG. 9

, the driving portion


12


B supported on the axle


12


A will move to the right as shown in the top sectional view of FIG.


10


. The driving portion


12


B pushes the projection


22


B at the left-hand side of the rotary cam


22


. As the projection


22


B is pushed, the rotary cam


22


supported on the fulcrum portion


22


A moves to the right.




Thus, the curved portion


15


A of the movable contact


15


is pushed by the right-hand side of rotary cam


22


. As the curved portion is pushed, the movable contact


15


supported on the bend


15


C bends and moves to the right in a direction perpendicular to the operating direction of operating portion


12


C. Accordingly, the contact portion


15


H at the end of the second arm portion


15


G elastically slides on the right-hand inner wall of the case


21


in the upward direction and then comes into contact with the stationary contact


13


. In this way, the stationary contact


13


and common contact


14


will be electrically connected to each other via the movable contact


15


.




At that time, since the rotary cam


22


rotates on the fulcrum portion


22


A, the movement S


2


of the rotary cam


22


will become greater than the movement S


1


of the driving portion


12


B of the lever


12


which is moved rightward. The curved portion


15


A of the movable contact


15


is pushed for the amount of movement S


2


, causing the contacts to come into contact with each other.




When the operating force to the operating portion


12


C of the lever


12


is released, the contact portion


15


H elastically slides downward on the right-hand inner wall of the case


21


due to the elasticity of the movable contact


15


and comes apart from the stationary contact


13


. Further, the curved portion


15


A pushes the right-hand side of rotary cam


22


to move it to the left, then the projection


22


B pushes the driving portion


12


B. This operation causes the lever


12


to be rotated and then the operating portion


12


C will return to the status of FIG.


7


and FIG.


9


.




Due to the configuration of the exemplary embodiment 2, even when the driving portion


12


B of the lever


12


is small in size and less in movement, the movable contact


15


is precisely operated by the rotary cam


22


. Accordingly, it is possible to obtain a switch reduced in thickness and size.




Also, preferably, in the above configuration, as shown in the top sectional view of

FIG. 11

, movable contact


24


includes a wire material, and stationary portion


24


A includes an unwinding coil spring. In this configuration, even when first arm portion


24


B and second arm portion


24


C of the movable contact


24


are short in length, the movable contact will be able to keep a sufficient contact pressure and return force to the stationary contact


13


because of the unwinding coil spring


24


A. Accordingly, it is possible to reduce the size of the movable contact


24


and further to obtain a switch reduced in thickness and size.




Incidentally, such wire-type movable contact is also usable for a lever switch in the exemplary embodiment 1 described above, but the advantages obtained will be a little less as compared with the exemplary embodiment 2.




EXEMPLARY EMBODIMENT 3:





FIG. 12

is a side sectional view of a detecting device in the exemplary embodiment 3 of the present invention. In

FIG. 12

, the detecting device comprises a lever switch


30


, electronic equipment casing


31


, moving body


33


and detection circuit


32


. The lever switch


30


includes a lever switch as described in the above exemplary embodiments 1 or 2. The lever switch


30


is disposed at the bottom of cavity


31


A of the casing


31


, and the detection circuit


32


is connected to the stationary contact and common contact of the lever switch.




The moving body


33


includes a recording medium such as a tape and disc or a mechanism or the like such as a cam and shaft. When the moving body


33


is inserted into or removed from the cavity


31


A of the casing


31


, the operating portion


12


C of lever switch


30


will be pressed.




In the above configuration, the lever switch


30


is operated when the moving body


33


is inserted into or removed from the cavity


31


A of the casing


31


. The detection circuit


32


detects the electrical connection and disconnection of the lever switch


30


. Thus, whether the moving body


33


is in the cavity


31


A of casing


31


may be detected. Further, the movement of the moving body


33


and the operation of the mechanism or the like may also be detected.




For the moving body, a magnetic recording medium such as a cassette tape and disc, optical recording medium and mechanism are employed as a moving body.




A detecting device in the present exemplary embodiment comprises a lever switch


30


reduced in thickness and capable of assuring stable contact. Due to miniaturization of the lever switch, the purpose of miniaturizing the detecting device will be achieved. That is, it becomes possible to detect the presence of a recording medium and the operation of a mechanism or the like. Further , it is possible to realize a detecting device reduced in thickness and size.




As described above, with the configuration of the present invention, it is possible to obtain a miniaturized lever switch. Further, a lever switch which assures electrically stable contact may be obtained. Thus, the purposes of both miniaturization and stabilization may be achieved at the same time. In addition, a detecting device using the lever switch may be reduced in size and thickness. Also, the detecting device is able to reliably detect the operation of the moving body.



Claims
  • 1. A lever switch, comprising;(a) a case having an opening, (b) a stationary contact disposed in said case and electrically connected to a first electrical pathway outside of said case, (c) a common contact disposed in said case and electrically connected to a second electrical pathway outside of said case, (d) a movable contact disposed in said case, in which said movable contact is made of elastic metal, said movable contact includes a stationary portion which is stationary relative to said case and which touches said common contact, a contact portion, and a curved portion located between said stationary portion and said contact portion, said stationary portion is connected to said common contact, and said contact portion of said movable contact is movable to come in contact with said stationary contact responsive to force applied on said curved portion, and (e) a lever for applying force on said curved portion.
  • 2. The lever switch as defined in claim 1,wherein said case further comprises a box-type shape having a first inner wall opposed to said opening and a second inner wall adjacent to said first inner wall; said stationary contact is disposed on said first inner wall; and said common contact is disposed on said second inner wall.
  • 3. The lever switch as defined in claim 1,wherein said case further comprises a support portion and a second inner wall; said support portion is formed at a position spaced apart from said second inner wall; said stationary portion includes a small U-shape having a connecting portion and abutment; and said connecting portion is connected to said common contact, and a stationary portion having said small U-shape is disposed between said common contact and said support portion.
  • 4. The lever switch as defined in claim 1,wherein said movable contact includes a general U-shape; said movable contact further comprises a first arm portion between said stationary portion and said curved portion, and a second arm portion between said contact portion and said curved portion; when said driving portion pushes said curved portion, at least one of said first arm portion and said second arm portion will bend; and due to bending of at least one of said first arm portion and said second arm portion, said contact portion comes into contact with or apart from said stationary contact.
  • 5. The lever switch as defined in claim 4,wherein said movable contact further includes a tongue that includes elastic materials extending from said stationary portion, and said tongue is abutting on said first arm portion so that a tip of said tongue pushes said first arm portion.
  • 6. The lever switch as defined in claim 4,wherein said movable contact further comprises a tongue that includes elastic materials having a general U-shape and extending from said stationary portion, and said tongue is abutting on said second arm portion so that a tip of said tongue pushes said second arm portion.
  • 7. The lever switch as defined in claim 1,wherein said lever includes an operating portion protruding from said case and a driving portion for applying said force to said curved portion, wherein said lever further comprises an axle portion between said operating portion and said driving portion, and said axle portion is rotatably retained in said case in a parallel fashion with said stationary contact.
  • 8. The lever switch as defined in claim 1,wherein said movable contact has a shape of thin strip; said contact portion has a semi-circular curvature surface; and said curvature surface is able to make contact with said stationary contact.
  • 9. The lever switch as defined in claim 1,wherein said stationary contact is built into the inner wall of said case so that a surface of said stationary contact is same in height as the inner wall surface of said case, and when said operating portion is manipulated, said contact portion will slide on at least one of the stationary contact surface and the inner wall surface.
  • 10. The lever switch as defined in claim 1, further comprising a cover;wherein said case includes a first opening from which said lever protrudes; said case is formed in one piece; and said cover is disposed so as to cover said second opening.
  • 11. The lever switch as defined in claim 1,wherein said case further includes a rotation holding portion, and said lever is rotatably held by said rotation holding portion.
  • 12. The lever switch as defined in claim 1, further comprising a rotary cam disposed between said lever and said movable contact;wherein one end of said rotary cam is rotatably retained in said case; a surface of said rotary cam comes in contact with a driving portion of said lever; a back surface of said rotary cam comes in contact with said curved portion of said movable contact; and when said operating portion is manipulated, said driving portion pushes said rotary cam while said rotary cam with its end retained as described pushes said curved portion, and then, said contact portion comes into contact with or apart from said stationary contact.
  • 13. The lever switch as defined in claim 12,wherein said rotary cam has a projection formed thereon, and said projection comes into contact with said driving portion of said lever.
  • 14. The lever switch as defined in claim 1,wherein said movable contact has a wire shape, and said stationary portion includes a pivotable portion.
  • 15. A detecting device, comprising:a casing; a lever switch, comprising; (a) a case having an opening, (b) a stationary contact disposed in said case and electrically connected to a first electrical pathway outside of said case, (c) a common contact disposed in said case and electrically connected to a second electrical pathway outside of said case, (d) a movable contact disposed in said case, in which said movable contact is made of elastic metal, said movable contact includes a stationary portion which is stationary relative to said case and which touches said common contact, a contact portion, and a curved portion located between said stationary portion and said contact portion, said stationary portion is connected to said common contact, and said contact portion of said movable contact is movable to come in contact with said stationary contact responsive to force applied on said curved portion, and (e) a lever for applying force on said curved portion. a detection circuit electrically connected to said lever switch; and a moving body inserted and detachably disposed in said casing so as to operate said operating portion of said lever, wherein when said moving body is inserted into said casing, said moving body acts upon said operating portion of said lever.
  • 16. A detecting device as defined in claim 15,wherein said moving body includes at least one of those selected from a group of a cassette tape and a disc and mechanism.
  • 17. A lever switch, comprising:(a) a case having an opening and a support portion, in which said case has a box-type shape including a first inner wall opposed to said opening and a second inner wall adjacent to said first inner wall, and said support portion is formed at a position spaced apart from said second inner wall; (b) a stationary contact disposed within said case, in which said stationary contact is installed on said first inner wall; (c) a common contact disposed within said case, in which said common contact is installed on said second inner wall; (d) a movable contact disposed in a state of bending within said case, in which said movable contact is made of elastic sheet metal and has a general U-shape, said movable contact includes a stationary portion secured to said case, a contact portion, a curved portion between said stationary portion and said contact portion, a first arm portion between said stationary portion and said curved portion, and a second arm portion between said contact portion and said curved portion, said contact portion is able to come in contact with at least one of said stationary contact and said first inner wall, said stationary portion has a small U-shape and is press-fitted between said common contact and said support portion, and said stationary portion comes into contact with said common contact; and (e) a lever having an operating portion, an axle portion and a driving portion, in which said operating portion is protruded from said opening, said axle portion is rotatably retained in said case in a parallel fashion with said stationary contact, and said driving portion is located in said case and is abutting on said curved portion of said movable contact; wherein when said operating portion is manipulated, said driving portion pushes said curved portion, and then, said contact portion comes into contact with or apart from said stationary contact.
  • 18. The lever switch as defined in claim 17,wherein said movable contact further includes a tongue that includes elastic materials extending from said stationary portion, and said tongue is abutting on said first arm portion so that the tip of said tongue pushes said first arm portion.
  • 19. The lever switch as defined in claim 17,wherein said movable contact further includes a generally U-shaped tongue that includes elastic materials extending from said stationary portion, and said tongue is abutting on said second arm portion so that a tip of said tongue pushes said second arm portion.
  • 20. The lever switch as defined in claim 17, further comprising:a rotary cam disposed between said lever and said movable contact, wherein one end of said rotary cam is rotatably retained in said case; a surface of said rotary cam comes in contact with said driving portion of said lever; a back surface of said rotary cam comes in contact with said curved portion of said movable contact; and when said operating portion is manipulated, said driving portion pushes said rotary cam, and said rotary cam supported on said one end pushes said curved portion, and then, said contact portion comes in contact with or apart from said stationary contact.
  • 21. The lever switch as defined in claim 17,wherein said movable contact has a wire shape, and said stationary portion includes a pivotable portion.
  • 22. A lever switch as defined in claim 17, said lever switch included in a detecting device, said detecting device comprising:a casing; a detection circuit electrically connected to said lever switch; and a moving body inserted and detachably disposed in said casing so as to operate said operating portion of said lever, wherein when said moving body is inserted into said casing, said
Priority Claims (1)
Number Date Country Kind
11-369844 Dec 1999 JP
US Referenced Citations (8)
Number Name Date Kind
3591747 Dennison Jul 1971 A
5099091 Kokubu Mar 1992 A
5350893 Yamauchi et al. Sep 1994 A
5369238 Hirata Nov 1994 A
5473130 Pudims Dec 1995 A
5796058 Aimi Aug 1998 A
6248966 Nakase et al. Jun 2001 B1
6262961 Maeda et al. Jul 2001 B1
Foreign Referenced Citations (1)
Number Date Country
0 604 331 Dec 1992 EP