The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2023-068346 filed in Japan on Apr. 19, 2023.
The present invention relates to a lever type connector.
Conventionally, in a fitting connector, there is a connector in which an insertion/extraction support structure for generating a fitting support force required for increasing a fitting force between connectors or an extraction support force required for increasing an extraction force between the connectors is provided in any one of the two connectors. For example, Japanese Patent Application Laid-open No. 2014-099267 and Japanese Patent Application Laid-open No. H11-317255 below disclose a lever type connector including a lever member (so-called LIF lever) as an insertion/extraction support structure as a connector with the insertion/extraction support structure.
Here, in the lever type connector, in order to maintain a quality of the lever member, it is desirable to hold the lever member at a predetermined position during conveyance or maintenance work so that a load is not applied to the lever member in a rotatable state. In the lever type connector of Japanese Patent Application Laid-open No. 2014-099267, the lever member can be protected by making the lever member stand by at a completely fitted position until immediately before attachment to a mating connector. The completely fitted position is a relative position of the lever member with respect to a housing when the lever type connector and the mating connector are in a completely fitted state (that is, when the lever type connector and the mating connector are in an energizable state). In this lever type connector, the lever member can be made to stand by at a standby position (completely fitted position) immediately before being attached to the mating connector by using a holding structure for holding the lever member in the housing in the completely fitted state. In addition, in the lever type connector of Japanese Patent Application Laid-open No. H11-317255, the lever member can be protected by setting a lever protection position across a position where the lever member is rotated from an insertable/extractable position to a side opposite to the completely fitted position and causing the lever member to stand by at the lever protection position. The insertable/extractable position is a relative position of the lever member with respect to the housing when the lever type connector and the mating connector are in a fittable state and when the lever type connector and the mating connector are in an extractable state (that is, when the lever type connector and the mating connector can start to be fitted and connected to each other in the completely fitted state, and the lever type connector and the mating connector can be separated from each other, and energization between the lever type connector and the mating connector cannot be performed). The lever type connector is provided with a temporary holding structure for holding the lever member at the lever protection position. The temporary holding structure holds the lever member at the lever protection position by fitting a locking protrusion of the housing into an arm portion of the lever member at the lever protection position.
Meanwhile, in the lever type connector of Japanese Patent Application Laid-open No. 2014-099267, the completely fitted position of the lever member is the standby position, and the holding structure of the lever member at the completely fitted position also serves as the temporary holding structure of the lever member at the standby position. Therefore, in this lever type connector, a holding force by the holding structure is high, and there is room for improvement if attention is paid to the operability of the lever member from the standby position. On the other hand, in the lever type connector of Japanese Patent Application Laid-open No. H11-317255, the lever protection position (standby position) of the lever member is set at a place deviated from a rotation locus of the lever member between the completely fitted position and the insertable/extractable position, and the holding force by the temporary holding structure can be set lower than that in Japanese Patent Application Laid-open No. 2014-099267, for example, so that the operability of the lever member from the standby position is improved. However, in this lever type connector, a locking projection of the housing has a shape such as a hemispherical bulging portion, and a diameter of the locking projection is reduced in order to minimize the holding force required for temporary holding. In this lever type connector, a frictional force is applied between the locking projection and the arm portion every time the operation of the lever member is repeated between the insertable/extractable position and the lever protection position. However, since the arm portion has higher rigidity than the locking projection due to a function of the lever member, the holding force between the locking projection and the arm portion may gradually decrease every time the operation is repeated.
Therefore, an object of the present invention is to provide a lever type connector capable of maintaining a holding force of a lever member at a lever protection position.
A lever type connector according to one aspect of the present invention includes a terminal fitting; a housing that accommodates the terminal fitting; and a lever member that is rotatable around an axis of a rotation shaft between the lever member and the housing and applies a connector fitting force or a connector extraction force accompanying the rotation between the lever member and a mating connector, wherein the lever member includes an arm portion rotatable around the axis of the rotation shaft, an operation portion as a force point connected to the arm portion and disposed at an end portion, at a position farthest from the rotation shaft, of a moment arm of the arm portion with the rotation shaft as a rotation center, and an insertion/extraction support portion that causes the connector fitting force to act on the mating connector by rotating the housing in one direction around the axis of the rotation shaft from a first lever position when the connectors are in a fittable state and in an extractable state to a second lever position when the connectors are in a completely fitted state, and causes the connector extraction force to act on the mating connector by rotating the housing in the other direction around the axis of the rotation shaft from the second lever position to the first lever position, the housing includes a lever protection portion that locks the operation portion at a lever protection position across a position where the lever member is rotated from the first lever position to a side opposite to the second lever position and prevents the lever member from excessively rotating across the lever protection position, the operation portion includes a first holding portion, and the lever protection portion includes a second holding portion that locks the first holding portion at the lever protection position and stops the lever member at the lever protection position.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, an embodiment of a lever type connector according to the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited by the embodiment.
One embodiment of a lever type connector according to the present invention will be described with reference to
Reference numeral 1 in
The lever type connector 1 includes a terminal fitting 10 and a housing 20 that houses the terminal fitting 10 (
The terminal fitting 10 is made of a conductive material such as metal. The terminal fitting 10 is fitted and connected to a mating terminal fitting (not illustrated) of the mating connector 501 to be physically and electrically connected to the mating terminal fitting. One of the terminal fitting 10 and the mating terminal fitting is molded as a female terminal fitting, and the other is molded as a male terminal fitting. The terminal fitting 10 exemplified here is roughly classified into a first male terminal fitting 10A whose terminal fitting portion with a mating terminal fitting is formed in a shaft shape and a second male terminal fitting 10B whose terminal fitting portion is formed in a piece shape (
The housing 20 is made of an insulating material such as synthetic resin. The housing 20 exemplified here includes a frame member 30 that accommodates the terminal fitting 10 with the terminal fitting portion protruding, and a hood member 40 that has a cylindrical hood portion 40a into which the mating connector 501 is fitted and relatively moves the mating connector 501 along a cylinder axis direction between the insertable/extractable position and the completed fitted position in the cylinder, and relatively moves with respect to the frame member 30 between a first hood position (
In the hood member 40, a mating frame member 530 (
In the housing 20, the frame member 30 and the hood member 40 are assembled so as to be relatively movable along the cylinder axis direction (hereinafter, also referred to as “connector insertion/extraction direction”) of the hood portion 40a. The hood member 40 includes a cylindrical frame housing portion 40b which is disposed coaxially with the hood portion 40a, and into which the frame member 30 is fitted and which relatively moves the frame member 30 along the connector insertion/extraction direction between the first hood position and the second hood position in the cylinder (
In the hood member 40, a frame main body 31 of the frame member 30 is fitted into the cylindrical frame housing portion 40b along the cylinder axis direction (
The hood member 40 illustrated here includes a cylindrical body 41 formed in a cylindrical shape, and a flat plate 42 disposed inside the cylindrical body 41 and partitioning an internal space of the cylindrical body 41 into one end side and the other end side in the cylinder axis direction (
Through holes (hereinafter, referred to as “terminal insertion holes”) 42a through which the terminal fitting portion of the terminal fitting 10 is inserted is formed in the plate 42 for each terminal fitting 10 (
The frame member 30 is provided with flexible plate locking bodies 32 for locking the plate 42 at the first hood position at a plurality of positions (
The plate locking body 32 includes a first plate locking protrusion 32a and a second plate locking protrusion 32b that sandwich an end of the plate 42 in a plate thickness direction when the hood member 40 is at the first hood position (
Further, the plate locking body 32 includes a plate locking piece portion 32c that causes the first plate locking protrusion 32a and the second plate locking protrusion 32b to protrude from an opposing wall disposed to oppose the end of the plate 42 and is bendably deformable in an opposing arrangement direction (
Here, at an end of the plate 42, a through hole (hereinafter, referred to as “locking hole”) 42b through which the plate locking body 32 is inserted is formed for each plate locking body 32 (
When the hood member 40 moves relative to the frame member 30 from the first hood position (
When the hood member 40 moves relative to the frame member 30 from the second hood position (
Here, an outer appearance shape of the frame main body 31 of the frame member 30 is formed in a rectangular parallelepiped shape (
In the frame member 30 shown here, four plate locking bodies 32 are arranged close to the outer peripheral surface side of the frame main body 31 (
The lever type connector 1 includes a lever member 50 that is rotatable about an axis of a rotation shaft 21 between the lever type connector 1 and a housing 20 including the frame member 30 and the hood member 40, and applies a connector fitting force or a connector extraction force accompanying the rotation to the mating connector 501 (
The lever member 50 is made of an insulating material such as synthetic resin. The lever member 50 includes arm portions 51 rotatable around an axis of the rotation shaft 21 and an operation portion 52 connected to the arm portions 51 (
The lever member 50 exemplified here includes two arm portions 51 arranged to face each other at an interval in the axial direction of the rotation shaft 21 (
The operation portion 52 includes an operation subject 52a that connects the other ends of the two arm portions 51, and an operation support portion 52b that causes the operation subject 52a to protrude and is capable of hooking fingers of an operator at the time of lever operation (
In addition, the lever member 50 includes an insertion/extraction support structure 53 that acts a connector fitting force with the mating connector 501 by rotating the housing 20 around the axis of the rotation shaft 21 in one direction from the first lever position (
In the lever type connector 1, when the lever member 50 is at the first lever position, the hood member 40 is disposed at the first hood position with respect to the frame member 30 (
The insertion/extraction support structure 53 is a through hole provided between one end and the other end of the moment arm in the arm portion 51, and is provided for each arm portion 51. The two insertion/extraction support structures 53 are arc-shaped through holes having the same projected shape projected in the axial direction of the rotation shaft 21 and protruding toward the other end side of the arm portion 51. The through holes 51a (rotation shaft 21) are disposed closer to one end side of the arm portions 51 than the insertion/extraction support structure 53.
A guide shaft 511 of the mating connector 501 that receives the connector fitting force or the connector extraction force from the lever member 50 is inserted into the insertion/extraction support structure 53 (
Between the connectors, the lever member 50 is rotated from the first lever position toward the second lever position in the insertable/extractable state, so that the guide shaft 511 is guided from one end to the other end of the insertion/extraction support structure 53 along the first inner wall surface 53a while pushing and moving the guide shaft 511 by the arc-shaped outer first inner wall surface 53a of the insertion/extraction support structure 53 with the rotation (
In addition, between the connectors, the lever member 50 is rotated from the second lever position toward the first lever position in the completely fitted state, so that the guide shaft 511 is guided from the other end to one end of the insertion/extraction support structure 53 along the second inner wall surface 53b while pushing and moving the guide shaft 511 by the arc-shaped inner second inner wall surface 53b of the insertion/extraction support structure 53 with the rotation (
In the lever type connector 1, the lever member 50 is temporarily held by the housing 20 across a position where the lever member 50 is rotated from the first lever position to the side opposite to the second lever position, thereby protecting the lever member 50 during conveyance or in a state of being detached from the mating connector 501. Therefore, the housing 20 has a lever protection portion 22 that locks the operation portion 52 at the lever protection position across a position where the lever member 50 is rotated from the first lever position to the side opposite to the second lever position and prevents the lever member 50 from excessively rotating across the lever protection position (
In the lever type connector 1, when the lever member 50 is at the lever protection position, the hood member 40 is disposed at the first hood position with respect to the frame member 30 (
The lever protection portion 22 has a first lever locking wall 22a that locks the operation subject 52a of the operation portion 52 on a front surface side when the lever member 50 is rotated from the first lever position to the side opposite to the second lever position, to suppress excessive rotation of the lever member 50 across the lever protection position (
The housing 20 has a pair of lever protection portions 22. In the housing 20, the pair of lever protection portions 22 is disposed at an interval in the axial direction of the rotation shaft 21. The pair of lever protection portions 22 protrudes from the frame housing portion 40b of the hood member 40. The lever member 50 locks each arm portion 51 side of the operation subject 52a to the first lever locking wall 22a of each lever protection portion 22 at the lever protection position, and causes the operation support portion 52b to enter between the lever protection portions 22 (
In the lever type connector 1, the protection function of the lever member 50 by the lever protection portion 22 is maintained by stopping the lever member 50 at the lever protection position. Therefore, a temporary holding structure for holding the lever member 50 in the housing 20 at the lever protection position is provided between the housing 20 and the lever member 50. This temporary holding structure is provided between the lever protection portion 22 of the housing 20 and the operation portion 52 of the lever member 50.
The operation portion 52 includes a first holding portion 52c (
In addition, the lever protection portion 22 has a second holding portion 22b that locks the first holding portion 52c at the lever protection position and stops the lever member 50 at the lever protection position (
Specifically, the lever protection portion 22 includes a flexible portion 22c that is bent by a pressing force from the first holding portion 52c of the lever member 50 rotated from the first lever position toward the lever protection position, and cancels the bending together with climbing over the first holding portion 52c toward a back surface side (
For example, an outer peripheral edge of the lever protection portion 22 is provided with a groove portion 22e that is partially recessed from the back surface side and into which the first holding portion 52c enters at the lever protection position, and a flexible portion 22c having a groove bottom of the groove portion 22e as the second lever locking wall 22b (
In the lever type connector 1, a place where the first holding portion 52c climbs over the flexible portion 22c is defined as a lever protection position. Therefore, the operation subject 52a is brought into contact with the first lever locking wall 22a when the first holding portion 52c climbs over the flexible portion 22c. Therefore, in the lever member 50, at the lever protection position, the excessive rotation across the lever protection position is suppressed by the operation subject 52a of the operation portion 52 and the first lever locking wall 22a of the lever protection portion 22, and the rotation from the lever protection position to the first lever position is suppressed by the first holding portion 52c of the operation portion 52 and the second lever locking wall 22b as the second holding portion 22b in the lever protection portion 22. Therefore, in the lever type connector 1, the lever member 50 can be held at the lever protection position, and even if an unnecessary force is applied due to collision of a peripheral component with the lever member 50 at the lever protection position, the lever member 50 can be protected by the lever protection portion 22.
Here, in the lever type connector 1, the first holding portion 52c is provided in the operation portion 52 of the lever member 50, and the first holding portion 52c is locked to the second holding portion 22b (second lever locking wall 22b) of the lever protection portion 22. That is, in the lever type connector 1, the lever member 50 is held by the lever protection portion 22 by a temporary holding structure (first holding portion 52c, second holding portion 22b) at a place close to a force point of the moment arm in the lever member 50. Therefore, in the lever type connector 1, for example, the holding force in the temporary holding structure can be reduced as compared with a case where the lever member is held by the housing at a place away from the force point of the moment arm. Therefore, in the lever type connector 1, a force applied to the temporary holding structure (first holding portion 52c, second holding portion 22b) can be reduced when the lever member 50 is moved between the first lever position and the lever protection position, as compared with that case. Therefore, in the lever type connector 1, since durability of the temporary holding structure can be improved, the holding force of the lever member 50 at the lever protection position can be continuously maintained.
In addition, in the lever type connector 1, in order to move the protruding first holding portion 52c of the lever member 50 to the back surface side of the lever protection portion 22 and lock the first holding portion 52c to the second holding portion 22b (second lever locking wall 22b) on the back surface side of the lever protection portion 22, the lever protection portion 22 is provided with the flexible portion 22c having flexibility. In the lever type connector 1, when the protruding first holding portion 52c is moved back and forth between the front surface side and the back surface side of the lever protection portion 22, the flexible portion 22c receiving a force from the first holding portion 52c is bent and deformed. Therefore, in the lever type connector 1, also in this respect, the force applied to the temporary holding structure (first holding portion 52c, second holding portion 22b) when the lever member 50 is moved between the first lever position and the lever protection position can be reduced, and the durability of the temporary holding structure (first holding portion 52c, second holding portion 22b) can be improved, so that the holding force of the lever member 50 at the lever protection position can be continuously maintained.
In the lever type connector according to the present embodiment, the first holding portion is provided in the operation portion of the lever member, and the first holding portion is locked to the second holding portion of the lever protection portion. That is, in the lever type connector, the lever member is held by the lever protection portion by the temporary holding structure (first holding portion, second holding portion) at a place close to a force point of the moment arm in the lever member. Therefore, in this lever type connector, for example, the holding force in the temporary holding structure can be reduced as compared with a case where the lever member is held by the housing at a place away from the force point of the moment arm. Therefore, in this lever type connector, the force applied to the temporary holding structure (first holding portion, second holding portion) can be reduced when the lever member is moved between the first lever position and the lever protection position, as compared with that case. Therefore, in the lever type connector according to the present embodiment, since a durability of the temporary holding structure can be improved, a holding force of the lever member at the lever protection position can be continuously maintained.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2023-068346 | Apr 2023 | JP | national |