This application is based on Japanese Patent Application (No. 2016-174970) filed on Sep. 7, 2016, the contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a lever-type connector.
2. Description of the Related Art
Conventionally, a lever-type connector is known that can perform a connector fitting with a low insertion force due to a rotational force by rotating a lever pivotally mounted on a housing so that the connector is fitted to a mating housing of a mating connector (see, for example, JP-A-2013-26154).
In this lever-type connector, the housing is fitted into the mating housing in a state where the lever is located in the temporary locking position, which is the initial position, and thereafter the lever is pivoted to the fitting completion position, and by engaging and locking to the lock portion of the housing, the housing remains in a state of being fitted to the mating housing.
The lever may be unintentionally rotated to a position deviating from the initial position during packing or transportation before fitting to the mating connector. In such a case, the lever must be returned to the initial position and then fitted to the mating connector, which complicates the fitting operation.
The present invention has been made in view of the above circumstances, and an objective of the present invention is to provide a lever-type connector capable of smoothly performing a fitting operation with a mating connector.
To achieve the above objective, a lever-type connector according to the present invention is characterized by (1) and (2) below.
(1) A lever-type connector includes:
a housing configured to be inserted and removed from a mating housing of a mating connector;
a lever, pivotally mounted on the housing, and that is pivotally operable between a temporary locking position and a fitting completion position of the lever, the lever comprising:
wherein the housing is configured to be fitted to the mating housing by rotating the lever from a fitting start position to the fitting completion position; and
wherein the housing has a lever-protection wall, protruding outward beyond a pivotal outer peripheral end of the lever disposed at the temporary locking position, the lever-protection wall being provided at an end portion of the housing in a direction opposite to a rotational direction in which the lever rotates from the temporary locking position toward the fitting completion position; and
wherein the lever disposed at the temporary locking position is arranged so that the operating portion of the lever overlaps the lever-protection wall.
(2) The lever-type connector according to (1), wherein cam grooves are provided in the side plates of the lever respectively and are configured to pull cam bosses formed on both outer surfaces of the mating housing thereinto in accordance with a rotation of the lever from the temporary locking position to the fitting completion position; and
when the mating housing and the housing are fitted together, the cam bosses are pushed into the cam grooves respectively, and the lever is rotated toward the fitting start position in a state that the cam bosses are entered into the cam grooves respectively.
In the lever-type connector of the configuration in (1), the lever-protection wall formed on the housing protrudes outward beyond the rotating outer peripheral end of the lever that is disposed at the temporary locking position, and moreover, the operating portion of the lever disposed at the temporary locking position is disposed so as to overlap the lever-protection wall. Therefore, the lever is prevented from being unintentionally rotated to a position deviating from the initial position during packing or transportation before fitting to the mating connector. Accordingly, it is possible to eliminate the troublesome work of returning the unintentionally rotated lever to the temporary locking position, which is the initial position when fitting the lever to the mating connector, and thereby smoothly perform the fitting operation with the mating connector.
In the lever-type connector having the configuration in (2), when the mating housing and the housing are fitted together, the cam bosses are pushed into the cam grooves and the lever in the temporary locking position moves toward the fitting start position so that the operating portion of the lever, disposed so as to overlap with the lever-protection wall, separates from the lever-protection wall. From this, the operator can easily hold the operating portion of the lever and smoothly rotate the lever to the fitting completion position, thereby, making it easy to perform the fitting operation to the mating connector.
According to the present invention, it is possible to provide a lever-type connector capable of smoothly performing a fitting operation with a mating connector.
The present invention has been briefly described above. Furthermore, details of the present invention will be further clarified by reading about the forms for carrying out the invention (hereinafter referred to as “embodiments”) described below with reference to the attached drawings.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in
The lever 50 is rotated between a temporary locking position (see
The housing 20 is made of insulating synthetic resin, and a front part 20a of the housing 20 is fitted to the mating housing 2 of the mating connector 1. The housing 20 has a plurality of terminal accommodating chambers 21. These terminal accommodating chambers 21 are formed along a direction of fitting with the mating connector 1, and terminals (not shown) connected to electrical wires (not shown) are accommodated in the respective terminal accommodating chambers 21. Electrical wires connected to terminals accommodated in the terminal accommodating chambers 21 are pulled out from a rear part 20b of the housing 20. An electrical wire cover 28 is attached to the rear part 20b of the housing 20, and the electrical wires pulled out from the rear part 20b of the housing 20 are covered with the electrical wire cover 28 and is bundled and pulled out in one direction (downward in this example). By fitting the lever-type connector 10 into mating connector 1, terminals accommodated in the terminal accommodating chambers 21 of the housing 20 are electrically connected to the terminals provided in the mating housing 2 of the mating connector 1.
In addition, the housing 20 has a lever-protection wall 30. The lever-protection wall 30 is formed on the front portion 20a of the housing 20 which is provided in the opposite side to the rotational direction in which the lever 50 rotates toward the fitting completion position. The lever-protection wall 30 protrudes outward beyond the rotating outer peripheral end 50a of the lever 50 in the temporary locking position. The lever 50 disposed at the temporary locking position is arranged so that the lever 50 overlaps the lever-protection wall 30. Furthermore, the lever-protection wall 30 may have the same overhang height as the rotating outer peripheral end 50a of the lever 50 in the temporary locking position.
As shown in
In each of the side plates 51, the pivot hole 55 has a shape corresponding to the outer shape of the locking piece 26, the locking piece 26 can only be inserted through when the lever 50 is disposed between the temporary locking position and fitting completion stop position and the locking piece 26 is aligned with the shape of the pivot hole 55. The locking piece 26 inserted into the pivot hole 55 prevents the side plate 51 from coming off, when the locking piece 26 is in a range corresponding to a locking recess portion 57 that is formed in the outer surface of the side plate 51.
Further, as shown in
As shown in
As shown in
As shown in
On the inner surface of the side plate 51 of the lever 50, a locking protrusion 73 is formed for locking the lever 50 to the temporary locking position with respect to the housing 20. When the lever 50 is moved to the temporary locking position, the locking protrusion 73 is disposed in the guide groove 47 and is locked to the upper-edge portion of the guide groove 47 (see
On both sides 22 of the housing 20, there are escape grooves 43 in which the locking protrusions 73 are in a non-contact state when the lever 50 rotates. The escape groove 43 is formed in an arc shape with the support shaft 25 as its center.
Therefore, when the lever 50 is rotated toward the fitting completion position, the locking protrusion 73 goes over the upper-edge portion of the guide groove 47, is guided into the escape groove 43, and moves through the escape groove 43. When the lever 50 is rotated, the locking protrusion 73, formed on the inner surface of the side plate 51 of the lever 50, moves through the escape groove 43 formed on the side surface 22 of the housing 20. In this way, the lever 50 smoothly rotates in a predetermined direction without the locking protrusion 73 coming into contact with the side surface 22 of the housing 20.
A locking protrusion 73 and an escape groove 43 do not need to be provided on both side plates 51 and both sides 22; they may be provided only on one of the side plates 51 and sides 22.
As shown in
In a state where the lever 50 is moved to the temporary locking position, the upper-edge portion 61 of the side plate 51 facing the lever-disengagement prevention portion 35 goes inside the lever-disengagement prevention portion 35 (see
Further, in a state where the lever 50 is moved to the fitting completion position, the vibration-suppressing protrusion 62 goes inside the lever disengagement prevention portion 35 (see
As shown in
As a result, the lock portion 53 of the lever 50 is locked to the engaging portion 29 of the lock portion 24 so that rotation of the lever 50 is restricted with respect to the housing 20, which is so called as a locked state.
A pair of walls 41 stand upright on the upper surface 23 of the housing 20 and are arranged on both sides of the lock portion 24 for locking the operating portion 52. Further, on the upper edge of each wall 41, an arm protection wall 40 extends inward so as to cover both sides of the flexible arm portion 27. Accordingly, since the lock portion 24 is surrounded by the pair of walls 41 and the arm protection wall 40, the flexible arm portion 27 is prevented from deformation due to being undesirably pressed on before fitting the connector.
Furthermore, as shown in
Furthermore, there are recessed portions 71 which can externally fit the pair of walls 41 in the operating portion 52 of the lever 50. When the lever 50 is moved to the fitting completion position, the inner surfaces 71a of the recessed portions 71 contact the opposing outer surfaces 41a of the pair of walls 41, respectively. That is, the recessed portions 71 of the operating portion 52 are externally fitted to the pair of walls 41 without gaps (a state of no gaps or pressurized contact). With backlash-eliminating protrusions 72 protruding inward provided on the inner surfaces 71a of the recessed portions 71 of the present embodiment, the backlash-eliminating protrusions 72 are compressed and deformed and the recessed portions 71 of the operating portion 52 are brought into pressurized contact with the pair of walls 41 (see
Therefore, the operating portion 52 of the lever 50 that is engaged and locked to the lock portion 24 in the fitting completion position is restrained from backlash against the upper surface 23 of the housing 20. As a result, even if an external force such as vibration or shock is applied to the lever, the operating portion 52 can be engaged and locked by the lock portion 24, thus high fitting reliability with the mating connector 1 can be achieved.
Next, a case where the lever-type connector 10 is fitted to the mating connector 1 will be described.
First, as shown in
As shown in
Then, as shown in
In this state, the operating portion 52 of the lever 50 is held and the lever 50 is rotated to the fitting completion position by the operator. Consequently, the cam bosses 5 of the mating housing 2 are retracted in the cam grooves 77 of the lever 50, and as shown in
When the lever 50 is moved to the fitting completion position, the lock portion 53 of the operation portion 52 is engaged and locked to the engaging portion 29 of the lock portion 24, and the rotation of the lever 50 relative to the housing 20 is restricted in the locked state. In addition, in the lock portion 24, the outer surfaces 41a of the pair of walls 41 compress and deform the backlash-eliminating protrusions 72 protruding from the outer surfaces 71a of the recessed portions 71 so as to be externally fitted without gaps (see
When the lever 50 is moved to the fitting completion position, the vibration-suppressing protrusion 62 of the side plate 51 enters the inside of the lever-disengagement prevention portion 35. Consequently, the vibration-suppressing protrusion 62 of the side plate 51 is covered from the outside by the lever-disengagement prevention portion 35 and the inner surface of the lever disengagement prevention portion 35 is brought into pressurized contact with the vibration-suppressing protrusion 62 (see
When the lever 50 is rotated to the fitting completion position, the pressed protrusion 56 protruding from the outer surface of each of the side plates 51 is pressed toward the side surfaces 22 by the inner surfaces of the locking pieces 26 of the support shafts 25, and the backlash of the side plates 51 with respect to the support shafts 25 of the housing 20 is suppressed in the lever 50 (see
In this way, in the lever-type connector 10 of the present embodiment, the operating portion 52 of the lever 50 is held and the lever 50 is rotated by the operator, thereby the insertion force of the housing 20 applied to the mating housing 2 is assisted through the cam mechanism constituted by the cam groove 77 and cam boss 5.
As described above, according to the lever-type connector 10 according to the present embodiment, the lever-protection wall 30 formed on the housing 20 protrudes outward beyond the rotating outer peripheral end 50a of the lever 50 in the temporary locking position, and moreover, the operating portion 52 of the lever 50 disposed at the temporary locking position is disposed so as to overlap the lever-protection wall 30. Therefore, the lever 50 is prevented from being unintentionally rotated to a position deviating from the initial position during packing or transportation before fitting to the mating connector 1. Accordingly, it is possible to eliminate the troublesome work of returning the unintentionally rotated lever 50 to the temporary locking position, which is the initial position when fitting the lever 50 to the mating connector 1, and thereby smoothly perform the fitting operation with the mating connector 1.
Further, when the mating housing 2 and the housing 20 are fitted together, the cam boss 5 is pushed into the cam groove 77 and the lever in the temporary locking position moves toward the fitting start position so that the operating portion 52 of the lever 50, which was disposed so as to overlap with the lever-protection wall 30, separates from the lever-protection wall 30. From this, the operator can easily grasp the operation portion 52 of the lever 50 and smoothly rotate the lever 50 to the fitting completion position, thereby, making it easy to perform the fitting operation to the mating connector 1.
The present invention is not limited to the embodiment described above, and suitable modifications, improvements and so on can be made. Furthermore, the material, shape, dimensions, number, disposition, etc. of each component in the above embodiment is not limited as long as it can achieve the present invention.
Here, characteristics of the embodiment of the lever-type connector according to the present invention described above will be briefly summarized below in [1] and [2].
Number | Date | Country | Kind |
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2016-174970 | Sep 2016 | JP | national |
Number | Name | Date | Kind |
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5611703 | Okamoto et al. | Mar 1997 | A |
8215979 | Shamoto | Jul 2012 | B2 |
8251761 | Shamoto | Aug 2012 | B2 |
8573991 | Kamiya | Nov 2013 | B2 |
8641433 | Uchida | Feb 2014 | B2 |
8986024 | Ikeda | Mar 2015 | B2 |
20120318645 | Kobayashi | Dec 2012 | A1 |
20130252446 | Forell | Sep 2013 | A1 |
20140178121 | Kamiya | Jun 2014 | A1 |
Number | Date | Country |
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2013-026154 | Feb 2013 | JP |
Number | Date | Country | |
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20180069345 A1 | Mar 2018 | US |