This application claims the benefit under 35 U.S.C. ยง119(a) of Patent Application No. 14187988.2 filed in the European Patent Office (EPO) on Oct. 7, 2014, the entire disclosure of which is hereby incorporated by reference.
The present invention relates generally to lever-type electrical connectors and, in particularly, to a lever-type electrical connector having a connector position assurance (CPA) member slideably mounted directly to the lever of the connector.
Electrical connectors of the lever-type are known and traditionally comprise a housing, a mate assist lever and a connector positioning assurance (CPA) member.
The mate assist lever is pivotally mounted to the housing. By actuating, i.e. rotating, the mate assist lever from an open to a closed position the connection between the electrical connector and a complementary mating connector is assisted. Typically, the electrical connector and the complementary mating connector operate through some form of cam groove/cam follower arrangement for drawing the complementary mating connector into mating condition with the electrical connector in response to rotation of the mate assist lever.
Also known is to use a CPA member that is slideably arranged on the housing for locking the mate assist lever in the closed position to the housing.
The above type of electrical connectors is delivered to the user in an inoperative condition. The mate assist lever is in the open position and the CPA member is in the inoperative position.
The complementary mating connector is brought in a pre-mate condition with respect to the electrical connector and subsequently the mate assist lever is actuated to the closed position such that it draws the complementary mating connector into mating condition with the electrical connector.
Subsequently the CPA member is actuated from the inoperative position to a locked position for locking the mate assist lever to the housing.
A drawback of this electrical connector is that when the electrical connector is in the inoperative condition, the CPA member may accidently slide into the locked position. This is undesirable, as the CPA member may now block the mate assist lever to be actuated from the open position to the closed position.
A further drawback is that when the mate assist lever is in the closed position, a locking force needed to slide the CPA member from the inoperative position to the locked position is equal to an unlock force needed to slide the CPA member from the locked position to the inoperative position. A user wants to lock the CPA member easily when the mate assist lever is in the correct closed position. However, the CPA member should not be easily unlocked when it's in the correct locked position.
The subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also be inventions.
In accordance with an embodiment of the invention, an electrical connector is mateable with a complementary mating connector. The electrical connector comprises a cover, a mating assist lever and a connector positioning assurance (CPA) member. The cover comprises a blocking shoulder. Preferably, the cover is part of a housing. The cover preferably is a wire cover and suitable for receiving wires internally and covering them. The mating assist lever is pivotally mounted to the cover for being pivotable between an open position and a closed position. By actuating the mating assist lever from the open position to the closed position, the complementary mating connector is drawn to the electrical connector into mating condition by means of a cam groove/cam follower arrangement. The mating assist lever comprises a locking shoulder.
The connector positioning assurance (CPA) member is slideably mounted to the cover for being slideable between an inoperative position and a locked position. The CPA member comprises a flexible locking arm being bendable between a bent position and a rest position. The flexible locking arm comprises a blocking ramp for cooperating with the blocking shoulder.
When the mating assist lever is in the open position and the CPA member is moved from the inoperative position to the locked position, the flexible locking arm is in the rest position and the blocking ramp and the blocking shoulder cooperate so as to generate a first threshold force. The first threshold force resists the CPA member from sliding from the inoperative position to the locked position.
The CPA member comprises further a locking ramp for cooperating with the locking shoulder. When the mating assist lever is in the closed position and the CPA member is moved from the inoperative position to the locked position, the locking ramp and locking shoulder cooperate so as to bend the flexible locking arm from the rest position to the bent position such that it prevents the blocking ramp and the blocking shoulder to cooperate.
Due to the flexible locking arm with the blocking ramp and the locking ramp different actuating forces are required for moving the CPA member from the inoperative position to the lock position and vice versa, depending on the positions of the CPA member and/or the mate assist lever. This provides a solution to the different actuating force requirements for sliding the CPA member for different positions of the mate assist lever and the CPA member itself.
The invention relates further to a connector assembly comprising an electrical connector according to the invention and/or an intermediate housing and/or a movable connection part and/or the complementary mating connector.
In an embodiment of the electrical connector according to the invention the bending of the flexible locking arm from the rest position to the bend position requires overcoming a second threshold force. The second threshold force is lower than the first threshold force. This has as advantage that it may allow for a low actuation force of the CPA member when the mate assist lever is in a correct position, i.e. the locked position. At the same time a higher actuation force is required to actuate the CPA member when the mate assist lever is in an incorrect position, i.e. the open position.
In an embodiment of the electrical connector according to the invention the mating assist lever comprises a lever pocket. The locking shoulder is arranged in an interior of the lever pocket. The interior of the lever pocket is arranged to receive the locking ramp. This has as advantage that it allows a relief or relaxation of the flexible locking arms as the lever pocket provides the interior for receiving the flexible locking arms in the rest position. The locking arms are relaxed and/or non-bended when received in the lever pocket and may allow for a longer life time of the electrical connector.
In an embodiment of the electrical connector according to the invention the electrical connector is arranged such that when the mating assist lever is in the closed position and the CPA member is in the locked position the flexible locking arm is in the rest position. This has as advantage that it allows a relief or relaxation of the flexible locking arms as the lever pocket provides the interior for receiving the flexible locking arms in the rest position. The locking arms are relaxed and/or non-bended when received in the lever pocket and may allow for a longer life time of the electrical connector.
In an embodiment of the electrical connector according to the invention the electrical connector is arranged such that when the mating assist lever is in the closed position and the CPA member is moved from the locked position to the inoperative position, the locking ramp and the locking shoulder cooperate such as to bend the flexible locking arm from the rest position to the bend position. This has as advantage that it allows for a safety mechanism against accidently unlocking the mate assist lever when it is locked to the cover by the CPA member.
In an embodiment of the electrical connector according to the invention the locking ramp is arranged on a distal end of the flexible locking arm. The blocking ramp is arranged between the locking ramp and a proximal end of the flexible locking arm.
In an embodiment of the electrical connector according to the invention sliding the CPA member from the inoperative position to the locked position defines a slide direction. The flexible locking arm is arranged with a longitudinal axis parallel with the slide direction.
In an embodiment of the electrical connector according to the invention a rotating axis of the mating assist lever is perpendicular to the slide direction.
In an embodiment of the electrical connector according to the invention a mating axis between the electrical connector and the complementary electrical connector lies in a same imaginary plane with the slide direction. The mating axis and the slide direction are arranged with an angle of less than 90 degrees between them, preferably less than 80 degrees and more preferably less than 60 degrees.
In an embodiment of the electrical connector according to the invention the flexible locking arm comprises a first and a second locking ramp extending sideways in opposite directions from a longitudinal axis of the flexible locking arm. The mate assist lever comprises a first and a second locking shoulder that respectively cooperate with the first and second locking ramps.
In an embodiment of the electrical connector according to the invention the flexible locking arm comprises a first and a second blocking ramp extending sideways in opposite directions from a longitudinal axis of the flexible locking arm. The cover comprises a first and a second blocking shoulder that respectively cooperate with the first and second blocking ramps.
In an embodiment of the electrical connector according to the invention the CPA member comprises a CPA pocket and an auxiliary shoulder. The cover comprises a flexible lance arranged with an auxiliary ramp. The auxiliary shoulder is arranged in an interior of the CPA pocket. The interior of the CPA pocket is arranged to receive the auxiliary ramp.
In an embodiment of the electrical connector according to the invention the electrical connector is arranged such that when the mating assist lever is in the open position and the CPA member is moved from the inoperative position to the locked position, the flexible lance is in a rest position. In this rest position the auxiliary ramp and the auxiliary shoulder cooperate so as to resist against the CPA member from sliding from the inoperative position to the locked position by bending the flexible lance from the rest position to a bended position.
In an embodiment of the electrical connector according to the invention the electrical connector is arranged such that when the mating assist lever is in the closed position and the CPA member is moved from the locked position to the inoperative position, the auxiliary ramp and the auxiliary shoulder cooperate such as to bend the flexible lance from the rest position to the bend position so as to provide a resistance.
In an embodiment of the electrical connector according to the invention the bending of the flexible lance from the rest position to the bend position requires overcoming a third threshold force. The third threshold force is smaller than the first threshold force.
The present invention will now be described, by way of example with reference to the accompanying drawings, in which:
The present invention provides a solution or at least an alternative to above drawbacks. In particular, it provides a solution or at least an alternative to the problem of having different actuating force requirements for sliding the CPA member for different positions of the mate assist lever and the CPA member itself.
Typically, the electrical connector 1 and the complementary mating connector operate through some form of cam groove 82 or cam follower arrangement for drawing the complementary mating connector into a mating condition with the electrical connector 1 in response to rotation of the mating assist lever 20.
Here the movable connection part 80 comprises the cam 81 and the mating assist lever 20 comprises the cam groove 82. The intermediate housing 70 is arranged between the cover 10 and the movable connection part 80 as can be seen in
The CPA member 30 furthermore comprises a flexible locking arm 32, which is shown in
In the rest position the flexible locking arm 32 is substantially parallel with the longitudinal axis B of the CPA member 30. In the bent position, the flexible locking arm 32 deforms and is curved.
The flexible locking arm 32 comprises a stiffening bar 46, which is shown in
The cover 10 comprises a blocking shoulder 11 as shown in
The flexible locking arm 32 comprises a blocking ramp 34 for cooperating with the blocking shoulder 11 as shown in
When the mating assist lever 20 is in the open position and the CPA member 30 is moved from the inoperative position to the locked position, as shown in
As shown in
The mating assist lever 20 comprises a locking shoulder 21 which is shown in
When the mating assist lever 20 is in the closed position and the CPA member 30 is moved from the inoperative position to the locked position, as shown in
The locking ramp 35 is arranged on a distal end 38 of the flexible locking arm 32 and the blocking ramp 34 is arranged between the locking ramp 35 and a proximal end 39 of the flexible locking arm 32. As the locking ramp 35 moves in an outward direction due to the cooperation with the locking shoulder 21, the blocking ramp 34 is therefore also moved outward and is not able to cooperate with the blocking shoulder 11 anymore. Having the locking ramp 35 at the distal end 38 is also advantageous as it allows the flexible locking arm 32 to be partly received in an interior 27 of a lever pocket 26 in the mating assist lever 20 as will be further explained below.
The bending of the flexible locking arm 32 from the rest position to the bent position requires overcoming a second threshold force. Preferably, the second threshold force is lower than the first threshold force.
The frontal blocking side 50 is more slanted than the slanted frontal locking side 53 resulting in the second threshold force being smaller that the first threshold force. Preferably, the frontal blocking side 50 is perpendicular or not slanted and the slanted frontal locking side 53 is slanted or not perpendicular.
As shown in
The electrical connector 1 is arranged such that when the mating assist lever 20 is in the closed position and the CPA member 30 is moved from the locked position to the inoperative position, the locking ramp 35 and the locking shoulder 21 cooperate such as to bend the flexible locking arm 32 from the rest position to the bent position. For this purpose, the locking shoulder 21, in this case comprised of a first locking shoulder 21a and a second locking shoulder 21b, comprises of a slanted front locking shoulder 61. The locking ramp 35 comprises a rear locking side 54 that cooperates with the slanted front locking shoulder 61. The rear locking side 54 is arranged non-slanted or perpendicular.
A mating axis D between the electrical connector 1 and the complementary electrical connector lie in a same imaginary plane with the slide direction A. The mating axis D and the slide direction A are arranged under an angle of preferably substantially 90 degrees, more preferably substantially 80 degrees and in a further preference substantially 60 degrees. In
The mating assist lever 20 comprises a first and a second locking shoulder 21a, 21b that cooperate with the locking ramp 35. Here, the locking ramp 35 is shaped as an elongated bar that is perpendicular to the longitudinal axis B.
In a variant, not shown here, the flexible locking arm comprises a first and a second locking ramp extending sideways in opposite directions from a longitudinal axis of the flexible locking arm. The first and second locking shoulder cooperate respectively with the first and second locking ramp.
The auxiliary shoulder 33 is arranged in an interior of the CPA pocket 36 and the interior 37 of the CPA pocket 36 is arranged to receive the auxiliary ramp 13.
The electrical connector 101 is configured such that when the mating assist lever 20 is in the open position and the CPA member 130 is moved from the inoperative position to the locked position, the flexible lance 12 is in a rest position and the auxiliary ramp 13 and the auxiliary shoulder 33 cooperate so as to resist against the CPA member 130 from sliding from the inoperative position to the locked position by bending the flexible lance 12 from the rest position to a bent position.
The electrical connector 101 is arranged such that when the mating assist lever 20 is in the closed position and the CPA member 130 is moved from the locked position to the inoperative position, the auxiliary ramp 13 and the auxiliary shoulder 33 cooperate such as to bend the flexible lance 12 from the rest position to the bent position so as to provide a resistance. The bending of the flexible lance 12 from the rest position to the bent position requires overcoming a third threshold force, wherein the third threshold force is smaller than the first threshold force.
While this invention has been described in terms of the preferred embodiments thereof, it is not intended to be so limited, but rather only to the extent set forth in the claims that follow. Moreover, the use of the terms first, second, etc. does not denote any order of importance, but rather the terms first, second, etc. are used to distinguish one element from another. Furthermore, the use of the terms a, an, etc. do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items.
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Number | Date | Country | |
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20160099520 A1 | Apr 2016 | US |