Patent Application
20070262619
My invention is directed, in general, to a worker support platform with ergonomic features for reducing stress and strain on the worker and for worker comfort, safety and convenience when servicing vehicles and other objects.
In industry and business today, there are many jobs, such as working over blueprints or sections of materials, or underneath an airplane or automobile, on a building, a machine, or other object that requires the worker to articulate and contort to accomplish the task at hand. For example, from time to time, the worker may need to adjust their upper body position and perhaps bend at the waist forward or backward for a period of time for work convenience, or to reduce strain of muscles or for other ergonomic reasons, perhaps caused by a congenital defect, previous injury, weakness or physical handicap. Otherwise the worker's position can put severe strain on joints and press into muscles and there is usually fatigue and sometimes possibility of a very costly accident or muscle strain. In some cases, it is possible to put some temporary support, such as a cushion, under part of the body, but this then causes a delay in job performance when the support must be taken up and repositioned, and the cushion might fall and scratch or otherwise damage the surface or components of the object being worked on. In many jobs, varying the height or extending out over the work area is required and temporary cushions cannot be used at all. Further, in the current worker environment it is more and more necessary to access electronic devices and digitized images of technical manuals and part specification data sheets from remote computers. In addition, it is now commonplace to communicate electronically with distanced specialists familiar with the tasks at hand. Otherwise the worker must leave the support stand and access these remote sources via telephone or a local computer at another worksite. Lighting of the work area and the equipment being worked on is also important, because poor lighting causes eye strain and potentially injury to the worker if the worker and work stand are not easily recognized in darkness. Since worker fatigue is cumulative during the work interval the addition of ergonomic features lessens the overall effect on the worker. Further, some strain, such as on the elbow in lifting, has an injurious cumulative effect on the skeleton and musculature that can be alleviated by ergonomic support. Some work positions are more comfortable when sitting and moving heavy tools and awkward to carry items up or down the worker stand can be very stressful so a levitation means is needed to conveniently and safely adjust the configuration of the worker's support stand, change the worker support to a more ergonomic configuration, and move work items up and down or sideways reducing worker stress. There is also a need, often required by law, to provide safety from sunlight, rain and sharp edges as well as warnings of unstable or unsafe conditions such as electrical shock or tipping over due to imbalance when working on unlevel surfaces. There is a need to provide ways for enhancing safety such as leveling the worker stand when working on uneven surfaces as well as extending appendages or adding ballast to the structure to prevent tip-over of the workstand. To protect the worker's safety a place to secure a safety belt is needed. To prepare for the event of an injury, places are needed to conveniently attach immediate first aid items, such as first aid kit with sterilizers, tourniquets, bandages and a pressurized eyewash that can be activated, perhaps with a hand operated plunger or button.
Prior art shows several forms of moveable or stationary worker support stands. There are utilitarian structures with fixed height constructed with sharp angles, sharp edges and hard surfaces that can be injurious to the worker or others in the workplace, or to the equipment being serviced by the worker. In general these units are produced with little regard to creature comfort, well-being.
There are known devices to assist a mechanic when working on an automobile or the like. U.S. Pat. Nos. 4,867,273 4,618,209, 4,542,806, 4,530,419, 4,397,374, 4,072,209 and 2,969,123 all disclose forms of mechanic's support. These devices have frame members held together by struts or scaffolding and provide a resting platform for a worker's upper body. Some of these inventions have a plurality of wheels fixed at the corners of a basically rectangular-shaped undersurface and others include a ladder extending upwards from the base. Most of these patents address jobs where the worker's body position is leaning forward at the waist. U.S. Pat. No. 4,867,273 provides a means for leaning backward while working.
These teachings, being utilitarian, do little to be ergonomically adjustable or to have ergonomic shapes or to have conforming ergonomic surfaces that would tend to reduce the stress and strain on the worker's skeleton or muscles. Similarly these teachings are not intended to assist physically challenged persons in setup or use. Of particular note is a lack of features to accommodate appliances, affix tools, provide support structures, or automated features that would make the work easier and safer to accomplish.
Further, all of these patents are technologically challenged, designed for use in prior generation tasks. For example, none of these devices provide means for wireless communication to shop or internet computers. None of the prior art discloses a means to extend or retract the position of the chest support means to facilitate accomplishing the work. All these devices are grossly utilitarian with no mention of ergonomic design such as means for adjusting the forward/backward leaning angle of the main stem. All these devices are grossly utilitarian without mention of user-adjustable ergonomic design to eliminate or reduce strain and pressure on reduce stress on worker body parts.
There is an obvious need for a worker's support stand that provides features for enhanced worker safety; ergonomic support for body parts; ergonomic adjustable work area illumination devices; points to supply power for devices and tools used by the worker; an adaptive structure for ergonomically support workers of various shapes and sizes; internet or local area network for digital communications, safety alarms; and other ergonomic features that lessen the stress of work while the worker is performing work duties when mounted on the worker's support stand. The need extends to having coatings that reflect light from the worker support stand surfaces in case of use along a highway or other hazardous place where worker safety is a risk due to circumstances. In certain cases the need exists for worker support stand assistive devices that help tired or physically challenged persons perform the work tasks.
My invention relates to a stationary or movable structure that provides an ergonomic worker support; one that can adapt and adjust to support the worker's body parts while the worker is performing tasks, has illumination features; safety features; convenience features for holding tools; powering electronic appliances; and connections to access data networks including those connected to the Internet. In a preferred configuration my invention has adjustable levitation and or support means to support various body parts and protrusions from the stem of varying length on the upright stem, arranged so as to not touch or interfere with the worker's body parts. The height of the support means can be extended by inserting addition sections and the angle varied by changing the location with the bracket; and the angle of the position of the surface that ergonomically supports the worker's upper torso. Convenience features include reflective labels (or surface); work area illumination; first aid devices such as salves, bandages, tourniquets and an eyewash; data and computerized device ports; an audible alarm; protection from electrical shocks and reconfigurability to meet individual comfort requirements. My invention has convenient handles for moving the support stand. My invention has interfaces to facilitate connection of power to tools. My invention includes features that aid or assist the physically challenged worker. Once set up, my invention provides features that enable the worker to safely change the position of the worker workstand components to sustain the benefits of the stress reduction, comfort, and ergonomic features.
The object of my invention is to provide a worker with a convenient support stand with ergonomic features that, through use, serves to reduce stress and strain from worker tasks which can result in pain from medical problems such as bursitis, sciatica or injury to bones, muscles, ligaments and tendons.
A further object is to provide a collapsible means to reduce size thereof when not in use.
A further object is to provide proper illumination means for lighting said worker support stand and its vicinity reducing eye strain.
A further object is to provide work item holding means to hold tools and accessories temporarily.
A further object is a stem means whereby the worker can adjust the position of the torso support for personalized comfort.
A further object is to provide the worker support stand with power provisioning means for supplying power to tools and devices used in performing work.
A further object is to provide the worker with safety device attachment means as a place to attach appliances that protect the worker from hazards.
A further object is that the worker support stand work indoors and outdoors on flat or uneven surfaces relieving the worry and strain of working on a tilted work stand.
A further object is that it provide improved visibility when struck by an external source of light so as to relieve the worker's concern of being difficult to see in poor light, especially in side of highway locations.
The advantages of my ergonomic worker's support stand are many, to with:
{1} My invention provides ergonomic comfort and safe support to workers who must use their body parts to perform tasks while they are in an unbalanced or awkward position, such as working on the windshield or engine of an automobile.
{2} The apparatus of my invention can be configured to ergonomically articulate to accommodate a worker or user of diverse size, shape, sex or weight who might be performing tasks that call for, for instance, leaning backward and working overhead, or while sitting or standing, or leaning forward on their knees or chest; or leaning forward from the heels or from the waist over an engine compartment.
{3} The apparatus of my invention provides power for means that reduce stress and strain in performing tasks, or that aid or assist a physically challenged worker or user such as a person with a sprained muscle or perhaps a partial or full paralysis in an arm or leg, who needs additional strength or lifting support that make the job at hand safer and indeed even possible for a physically challenged person.
{4} My invention provides the worker with a sturdy, comfortable and reliable, but yet efficiently usable, support that is convenient and safe to articulate, position, adjust, and utilize during work.
{5} My invention is adjustable in vertical, breadth, and width dimensions to move and fit into difficult to address places.
{6} My invention has ergonomic features with individually customizable adjustable contours that better provide body comfort.
{7} My invention has an extensible stem with a variable slope that provides ergonomic body-position and contour support with range of comfortable slopes and shapes.
{8} My invention has ergonomic foot rests that can rotate to angle that provides best foot comfort that does not press or stress against shin and thigh bones and comfortably support the hips and spine.
{9} My invention has an adjustable extendible chest support with optional customized padded contour with latching rotation to ergonomically accommodate a man or a woman.
{10} My invention accommodates replaceable or rechargeable power sources such as a fuel cell, pressurized tank or battery. The power can be used for comfort heating and to operate a plethora of electronic devices including lights, microphone headsets, computers, personal digital assistants, and electrical tools used in performing the task.
{11} My invention is equipped with multiple interfaces to connect to external power sources for ergonomic adjustment and for tools.
{12} My invention is equipped with multiple power outlets including electrical sockets for lighting the focused workplace, and electrical, hydraulic and pneumatic outlets for powering diverse user electronic aids and tools.
{13} My invention is equipped with multiple places for attaching or holding diverse, parts, aids and tools.
{14} My invention has smooth contoured handles with curved edges for safety to the passerby.
{15} My invention has a mobility means.
{16} My invention has ergonomically support places which are arm/elbow rests that tend to reduce strain and when changing body position and holding aloft tools and other items.
{17} My invention can be easily adjusted to fit and ergonomically support the skeletal part and muscular shape of the user.
{18} My invention is itself contoured to least interfere with movements of arms and legs.
{19} My invention provides a combination seat for sitting that doubles as a knee rest for work in a kneeling position.
{20} The contours of my invention are of curved construction that acts to prevent damage to the worker or to those who accidentally come into contact with the framework.
{21} My invention has protruding contours that are curved, made or coated with a soft cushioning material to lessen the chance of causing scratches or other damage during positioning.
{22} My invention can be set up to ergonomically accommodate the size, weight, and, form of an individual worker.
{23} My invention can be tilted to ergonomically accommodate the worker at any of multiple angles to reduce strain on the skeleton and muscles in hard to reach places.
{24} My invention has extendable's for items such as lights and lighted mirrors to provide illumination or comfortable view into dark areas where manual or visual tasks are performed.
{25} The contoured lines of my invention acts to prevent damage to the worker or to those who accidentally come into contact with the framework.
{26} My invention is quickly reconfigured, reassembled for personal ergonomic comfort.
{27} My invention is easily collapsed and folded, when the task is completed, to be stored out of the way.
{28} My invention accommodates electronic devices used in performance of work or that provide comfort to the worker.
{29}The base of my invention can be filled with, or overlaid with, ballast to provide stability.
{30} My invention allows adding leveling devices and horizontally disposed appendages to provide safety and stability.
{31} My invention provides power for environmental conditioning means such as a fine water spray that is released in very hot weather or a heater pad that provides warmth during very cold weather.
{32}Throughout this application the term ergonomic means comfortable support while reducing stress and strain on skeletal joints, tendons, ligaments, eyes and muscles. The American Heritage Dictionary of The English Language defines ergonomics as “Design factors, as for the workplace, intended to maximize productivity by minimizing operator fatigue and discomfort”.
The novel aspects of this invention are set forth with particularity in the appended claims. The invention itself, together with further objects and advantages thereof may be more readily comprehended by reference to the following detailed description of presently preferred embodiments of the invention, taken in conjunction with the accompanying drawings. The drawing elements used throughout each drawing are for example only.
This can be extended by adding accessories and other items from the list of reference numerals. The drawing elements used throughout the figures are for example only.
According to one embodiment of my invention, a mobile ergonomic worker support stand is built with a sturdy frame that assembles in a manner that is ergonomically configured for an individual worker, but readily adjusts to ergonomically meet another worker's needs. In a preferred embodiment the ergonomic worker support stand has means for assisted erection to allow ergonomic telescopic movement such as square, round or “u” shaped parts with predetermined inner dimensions of height and width that slide or fit over and into support couplings. The mounting brackets are constructed with adjustable limits so that the ultimate shape of the structure is ergonomically adjusted to the shape of the worker in a manner that minimizes strain on muscles, ligaments and tendons. Further, the structure can be articulated left, right, up and down, and in a preferred embodiment can be so manipulated when occupied by the worker to move into a more convenient or comfortable position such as when lifting a part, or reaching to perform a task.
In a preferred embodiment, worker safety is foremost with features for safely positioning, leveling, secured in a level configuration at its selected location and articulated to provide user selected optimum comfort and safety. In addition in the preferred embodiment the worker is protected from hazards, whether electrical, thermal, or chemical or event falling debris. For example the mobility means can be locked so as not to move and the worker can be protected from electrical shock by using dielectric materials such as rubber or non-conducting plastics that interface to metal parts; a ground wire that dissipates static buildup to prevent electrostatic discharge. A protecting cage structure can be accommodated that forms a surrounding protective shield to protect the worker from splattering chemicals, steam, falling objects, flames, and other external hazards.
In a preferred embodiment the surface of the worker stand is built with a soft, non-scratching protective substance [139] to protect against damage to things that could be scratched or dented or otherwise damaged by the support stand.
In a preferred embodiment, the worker is protected from hazards of electrical hazards by dielectric materials [109] that act to prevent electrocution.
In a preferred embodiment the dielectric coupling of the shaft could be plastic or ceramic or other dielectric material [110].
In a preferred embodiment the multi-directional positioning means [117] enables adjusting the articulated rotation and azimuth angle the upper torso support [107].
In a preferred embodiment the foot-knee support means [116] for ergonomic comfort or bracing comprises opposing wing-shapes, motile in a plurality of positions.
In a preferred embodiment indicators of the amount of inclination from perpendicular and horizontal [136] provide a measure of peace of mind when setting up the worker support stand.
The following drawings are provided to show a preferred embodiment of the worker's support stand. The elements in the drawings show diagrammatically the features identified in the list of drawing elements. The representations of the drawing elements are only representative and can be implemented in various ways in practice.
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Operation of the invention begins with setup for ergonomic comfort, efficiency and safety. Whether erect or collapsed the worker support stand can be moved by pushing or pulling on the motility means [138] or attaching a vehicle or other mobile unit to the mobility device attachment means [123]. Setup from the collapsed configuration is required to mount the worker's support stand. Once setup the worker's stand can generally be reused without need for collapse until ready to transport or place it in storage. The worker will need to move the worker's support stand to the work location by using the mobility device attachment means [123] or the handle (motility means) [138] to move the work stand to the work location taking advantage of the ergonomic advantage of the mobility means [101]. With the worker's stand located at the workplace, releasing the stowage latch means [156], the upright stem [105] and the upper torso support [107] are ergonomically moved upward by the stem levitation means [158] from the collapsed position. The upright stem [105] can be adjusted to a preferred angle for the work at hand by changing the slope by selecting an appropriate position of the locking the adjustable stem bracket [103] of the base-to-stem joint [108] with the stem assembly latch [141]. If the work is below waist level add the adjustable ergonomic seating [104] to the upright stem [105], adjusting the position with the adjustable seat mount means [149]. If the work to be performed is above eye level (about 1.8 meters) add one or more stem extender piece [146] using the extension-of-stems fitting means [127].
Next, the worker can decide to refine the configuration of the upper torso support [107] by inserting a tray means [157]. In a preferred embodiment the tray means [157] has a personal computer installed securely into position in the computer holder means [153] of the upper torso support frame [154].
With the stem at about the right working height, decide which surface of the upper torso support means [107] should be uppermost and with that surface as the top surface connect the upper torso support [107] in place by inserting the top end into the upper torso support assembly latch [128].
Adjust the slope of the upper torso support means [107] by using multi-directional positioning means [117] and extend the upper torso support extension means [130] to its most ergonomic position and adjust for personal comfort with the upper torso support assist means [131] and work item support means [144].
If power tools are to be used, then attach the power provisioning means [119] being electrical, hydraulic, or pneumatic at the appropriate location on the worker support stand.
For ergonomic convenience add a tray means [157] to the upper torso support means [107] using the tray attachment means [140]. Select any items that will be used in the work from in the storage compartment [114]. Place these items in compartments [140] of the tray means [157] or attach work tools or materials using the work item attaching means [115] and work-device attachment means [121].
Safety is very important, For safety reasons, extend the stabilizing appendage means [126]; position ropes or poles as outriggers for additional stability, and use the filler means [125] to fill the refillable ballast container [124] with water, sand or other material. Also check the amount of items in the first aid means [152]. If the worker support stand is on a sloping surface set the mobility device [101] to its locked state and use the leveling means [113] to correct for the slope of the surface.
Decide whether to attach the ergonomically convenient work item transport [151] and the protective shield [142].
Next, when ready to begin work, mount the worker support stand, being sure to attach the safety belt at the safety belt attachment point [143]. Use the levitator [145] to change the height of the work stand. After beginning work, change position as required by adjusting the rotational angle and elevation of the upper torso support [107] from time to time for optimum ergonomic benefit. For ergonomic convenience, use the work item transport [151] to raise or lower work items in order to avoid climbing up and down which is tiresome and can cause stress and stress.
The worker will want to take advantage of the ergonomic features such as the adjustable seat mount means [149], stem levitation means [158]; environment conditioning means [159]; and laborsaving work item support means [144] and the upper torso support item holding means [132] as well as the extendible means [122] to position work items for maximum advantage. Ergonomic comfort can be improved by deciding which side of the upper torso support to use by using the upper torso support reversing means [134]; placing the ergonomically adjustable foot-knee support means [116], changing the position of the upper torso support extension means [130] fitted to the upper torso support frame [154], the upper torso support assist means [131], the multi-directional positioning means [117]; upper torso appendage support [118] illumination devices [148]; computer holder means [153]; and the refreshment holder [155];
Before getting on the worker support stand, the worker should consider safety of utmost importance by extending the stabilizing appendage means [126], cleaning the light reflecting means [120];
The scope of the invention includes convenience, safety, and ergonomic energy saving and stress reducing features which allow the worker to be more comfortable, less tired when working for extended time and thus more productive. The ramifications of my invention are that workers' will benefit from ergonomic features of the worker's support stand when it is used in performing their assigned tasks. Repeated use of the ergonomic worker's stand will result in less physical and mental fatigue by considering the worker's comfort in performing difficult tasks.
