Information
-
Patent Grant
-
6466389
-
Patent Number
6,466,389
-
Date Filed
Monday, August 10, 199826 years ago
-
Date Issued
Tuesday, October 15, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Greer, Burns & Crain, Ltd.
-
CPC
-
US Classifications
Field of Search
US
- 360 69
- 360 71
- 360 92
- 369 36
- 369 69
- 369 34
- 253 383
- 253 462
- 414 932
-
International Classifications
-
Abstract
A library device is provided which can handle cartridges with back bar code labels only, side bar code labels only, and both back and side bar code labels. A bar code reader reads back bar code labels of cartridges, and a mirror is attached to a wall of each cell in the cell drum to guide a laser beam from the bar code reader to a label on one side surface of a cartridge, for side bar code reading by the bar code reader.
Description
This invention relates to a library device, and more particularly, to a magnetic tape cartridge recognition device in a magnetic tape library apparatus which is connected to a large computing system as a large-capacity storage device.
BACKGROUND OF THE INVENTION
To process growing volumes of information in computing systems, many fully-automatic library devices that do not require operators are appearing these days, as a means of storing large volumes of information. These library devices use single-reel tape cartridges as storage media, and handle cartridges fully automatically.
To automate cartridge transportation, a fully-automatic library has a media handling robot called an accessor as a cartridge transporting device which can be moved in the library device. While moving on a lengthwise rail in the library device, this accessor inserts or ejects a cartridge and mounts a cartridge on or demounts one from a data recording and regenerating device automatically.
To insert a cartridge into or eject one from this automated library device, the address of each cartridge frame (hereinafter, called cell) should be related to the cartridge to be stored. For cartridge identification, bar codes on the cartridges are read and the read data is managed.
FIG. 1
shows an example of a conventional library device
2
. The library device
2
has an accessor unit
9
, a drum unit
10
, and a drive unit
12
which can be installed in a flexible layout.
FIG. 2
is a cutaway view showing the internal structure of the library device
2
. The library device
2
has two cartridge access stations
4
(CAS), one on the front side of the left accessor unit
7
and the other on the front side of the right accessor unit
9
.
Each cartridge access station
5
has a cartridge entry
6
and a cartridge exit
8
. The cartridge entry
6
and exit
8
can rotate 180 degrees around their vertical axes.
Drum units
10
a,
10
b
have cell drums
15
a,
15
b
each containing several cells. The cells drums
15
a,
15
b
each consist of cell segments
17
a
-
17
f.
The cell segments
17
a
-
17
f
have n-stage cells in three rows.
Each cell accommodates a cartridge that stores magnetic tape. The cartridge can be an I3480-type magnetic tape cartridge or any other suitable device. By opening the direct entry exit (DEE) door
64
of the drum unit
10
a,
the operator can insert a cartridge into, or eject one from one of the cell segments
17
a
to
17
f
located in front of the DEE door
64
.
Four drive units
12
a
-
12
d
record and regenerate information on magnetic tape stored in each cartridge. Each drive unit
12
a
to
12
d
of the library device
2
has several tape drive units (for example, four tape drive units in each drive unit). These tape drive units have cartridge entry-exit ports. A cartridge entry-exit port is a plane including the X axis, tilted by 5.5 degrees from the vertical plane relative to the Y axis.
The housing
4
accommodates PC boards for controlling the cartridge access station
5
, drum units
10
a,
10
b,
drive units
12
a-
12
d,
and two accessor units
14
.
The accessor
14
has a hand assembly
16
which can be moved vertically (direction Y in the figure) along the vertical column
18
projecting from the rail base
32
. The rail base
32
enables the accessor
14
to move horizontally (direction X in the figure) along the guide rail (X rail)
20
. The accessor
14
is an X-Y move mechanism. A sensor
163
is attached to the rail base
32
of the accessor
14
to detect the position flag
165
on the accessor unit
9
.
FIG. 3
is a cutaway view showing the internal structure of a drum unit
10
a
in the library device
2
. The drum unit
10
a
contains a drum
3
which is driven by a motor (not illustrated in the figure). The drum
3
contains seven rows of cell segments (
17
a
to
17
f
in FIG.
2
). The cell segments
17
of each row accommodate several DEE magazines
30
each having cells
5
in three rows and seven stages. The DEE magazine
30
can accommodate up to
21
cartridges
1
. The operator can insert a DEE magazine
30
in each cell by opening the DEE door
64
of the drum unit
10
a
from the DEE operation panel
31
.
The drum unit
10
a
contains a DEE controller
33
, a power sequencer
34
, a power supply
35
for DEE and LBR, a drum power supply
36
, an AMC interface
37
, a driver unit
38
, a drum controller
39
, a local bar code reader (LBR) assembly
40
, a controller
41
for local bar code reader, a vertical column base
78
, and a bar code reader
68
for reading the back bar code label
1
B of a cartridge
1
. The drum unit
10
a
also has an operator panel
43
on the front.
The local bar code reader assembly
40
is placed at the corner adjacent to the downstream DEE door in the rotating direction of the housing drum
3
of the square-column-shaped drum unit
10
a.
Since the drum unit
10
a
uses a polyhedral rotating cell drum
15
a,
a local bar code reader
68
can be mounted on a corner of the housing.
The accessor
14
accesses a cell
50
on the cell drum
15
a
through a port on the back of the drum unit
10
a.
Before the cell segment
17
where the operator inserted or ejected a cartridge reaches the back of the drum unit
10
a,
the local bar code reader
68
can read a bar code label on the cartridge
1
.
FIGS.
4
(
a
) and
4
(
b
) show only the local bar code reader
40
in FIG.
3
. The bar code reader
68
on the local bar code reader
40
is linked to the slide guide
76
and moves together with the guide. This slide guide
76
moves back and forth along the slide rail
74
. The slide rail
74
is attached to the vertical column base
78
. The vertical column base
78
supports the bar code reader
68
, lower pulley
72
, upper pulley
106
, pulse motor
70
, and slide rail
74
. There is a timing belt
108
between the lower pulley
72
and upper pulley
106
. The timing belt
108
is secured on the slide guide
76
of the bar code reader
68
.
A balancing weight
110
is attached to the timing belt
108
to counterbalance the weight of the bar code reader
68
. This bar code reader
68
can rotate around the slide guide
76
in the axial direction. The motor
82
on the slide guide
76
drives the bar code reader
68
.
The pulse motor
70
rotates the lower pulley
72
. Rotation of the lower pulley
72
is conveyed through the timing belt
108
and moves the slide guide
76
along the slide rail
74
where the bar code reader
68
is mounted. A sensor secured on the slide guide
76
detects the flags of the position flag bar. Flags detected by the sensor are counted to determine the position of the slide guide
76
on the vertical column base
78
. These sensors and the position flag bar configure the position detection mechanism of the bar code reader
68
.
The flange
78
a
at the bottom of the vertical column base
78
is secured on the base of the drum unit
10
a
with screws, and the flange
78
b
at the top is secured on the top of the drum unit
10
a.
Therefore, the local bar code reader
40
can be disengaged from the drum unit
10
a
if the screws affixed to the flanges
78
a,
78
b
are removed.
The controller
41
on the vertical column base
78
sends control signals to control the bar code reader
68
. These control signals reach the bar code reader
68
through the signal cable
42
. By connecting or disconnecting a connector (not illustrated), the bar code reader
68
and the signal cable
42
can be connected or disconnected. The controller
41
sends drive signals to the drum motor (not illustrated) of the cell drum
15
through another signal cable (not illustrated).
FIG. 5
shows the structure of the accessor
14
shown in FIG.
2
. The accessor
14
consists of a rail base
32
which moves along the lengthwise guide rail (X rail) of the library device
2
, a vertical column
18
projecting from the rail base
32
, and a hand assembly
16
which moves along the vertical column
18
. The accessor
14
transports a cartridge along the X rail
20
.
The rail base
32
has a drive roller
19
A and a follower roller
19
B on each end to hold the X rail between them. The drive roller
19
A is driven by a motor
25
X on the rail base
32
. When the drive roller
19
A rotates, the rail base
32
moves on the X rail.
The vertical column
18
has one pulley (not illustrated) each at the mounting end and at the free end on the rail base
32
. There is a timing belt between the two pulleys. This belt
21
is driven by the motor
25
Y on the vertical column
18
. The vertical column
22
has a guide rail to move a hand assembly
16
.
The hand assembly
16
is mounted on a carriage
24
which moves vertically along the guide rail
22
formed on the vertical column
18
of the accessor
14
. The carriage
24
has a motor
25
Z and a PC board
29
for controlling the motor. Together with the motor
25
Z and PC board
29
, this carriage
24
moves along the guide rail
22
in the Y-axis direction.
The motor
25
Z turns the mount base
27
of the hand assembly
16
around a vertical axis parallel with the Y axis through the timing belt
26
linked to the output axis of the motor. In other words, the motor
25
Z oscillates the mount base
27
in the cartridge moving direction.
On the mount base
27
is positioned a hand unit
23
to hold the cartridge, a motor
28
A for moving the hand unit
23
in the direction indicated by arrow Z, and a motor
28
B for tilting the hand unit
23
against the mount base
27
. The five motors
25
X,
25
Y,
25
Z,
28
A,
28
B enable the hand unit
23
of the hand assembly
16
to move freely in three dimensions.
FIGS. 6
(
a
) to
6
(
c
) show the structure of a cartridge
1
used in the library device
2
as storage media. For example, the cartridge
1
can be a 12.7-mm-wide magnetic tape of a high recording density wound around a reel and accommodated in a casing
1
a.
The tape
1
b
has a leader block
1
c
at its front end for threading. When the cartridge
1
is ejected, this leader block
1
c
is in the casing
1
a.
The reel is secured by a lock mechanism to prevent vibrations from slackening the tape during transportation.
The cartridge
1
has a writable label L
0
on the top
1
T and bar code labels L
1
, L
2
on the back
1
B and one side
1
S.
FIG. 7
(
a
) shows an example of bar code label L
1
to affix to the back
1
B of the cartridge
1
, and
FIG. 7
(
b
) shows an example of bar code label L
2
to affix to the side
1
S of the cartridge
1
.
FIG. 8
shows an example of hardware structure for the library device
2
. In the figure, the library device
2
is connected to four host computers
301
-
304
. The host computers
301
-
304
are connected to the library device
2
through their channel interface buses
311
-
314
. The buses
311
-
314
may be block multiplexer channel or SCSI interfaces. For example, four directors
321
-
324
are installed on the library device
2
. Two directors
321
,
323
have channels A to D and the other two (
322
,
324
) have channels E to H.
The channel interface bus
311
from the host computer
301
is connected to channel A of the directors
321
,
323
and the channel interface bus
312
from the host computer
302
is connected to channel B. The channel interface bus
313
from the host computer
303
is connected to channel E of the directors
322
,
324
and the channel interface bus
314
from the host computer
303
is connected to channel F. Channels C and D of the directors
321
,
323
and channels G and H of the directors
322
,
324
are not used.
Two channels a and b are prepared on the terminal side of the directors
321
-
324
. Channel a is for the magnetic tape units
340
,
350
(MTUs) and channel b is for accessor control. The directors
321
,
322
share eight MTUs commonly connected through device buses
331
,
332
of channel a. Therefore, the directors
321
,
322
can access, for write or read operations, the MTUs
340
through channel a. The eight MTUs
340
are located in the drive units
12
a-
12
c.
The directors
323
,
324
share eight MTUs connected commonly through device buses
333
,
234
of channel a. Therefore, the directors
323
,
324
can make write or read access to the MTUs
350
through channel a. The eight MTUs
350
are located in the drive units
12
b,
12
d.
The device interface bus
338
from channel b of the directors
321
,
322
is connected to channel a of the accessor controller
328
. The device interface bus
339
from channel b of the directors
323
,
324
is connected to channel b of the accessor controller
328
.
The accessor controller
330
is a spare device where the device interface bus
338
from channel b of the directors
321
,
322
is connected to channel a and the device interface bus
339
from channel b of the directors
323
,
324
is connected to channel b.
The accessor controllers
328
,
330
execute processing in accordance with an instruction received from one of the directors
321
-
324
. Under the accessor controller
330
are machine controllers
351
,
352
for controlling the accessors
14
of the accessor units
7
,
9
. Under the accessor controller
328
are drum controllers
361
,
362
for controlling the cell drums
15
a,
15
b
of each of the drum units
10
a.
The accessor controllers
328
,
330
, machine controllers
351
,
352
, and drum controllers
361
,
362
are in the accessor units
7
,
9
. For ease of understanding,
FIG. 8
shows two cell drums
15
a,
15
b.
The machine controllers
351
,
352
and drum controllers
361
,
362
are also connected commonly to the accessor controller
330
. When a library device
2
I/O request is received for job execution, a host computer
301
-
304
specifies a logical device address and issues to the directors
321
,
322
through its own allocated channel a move command instructing the I/O device to start operation. Once a normal receive response to this move command is received from the director side, the host computer transfers data bytes (command parameters) as media transportation information.
The data bytes containing the move-from and move-to addresses of the cartridge are stored in the queuing table of the accessor controller
328
. If the accessor
14
of an accessor unit
7
,
9
is found to be idle, the accessor controller
328
fetches the move-from and move-to addresses of the move command from the queuing table and instructs a machine controller
351
,
352
to move the accessor
14
. If necessary, the accessor controller
328
also instructs a drum controller
361
,
362
to rotate a cell drum
15
a.
15
b.
By referencing the conversion table, the accessor controller
328
converts move-from and move-to cell addresses fetched from the queuing table into a cell drum rotation angle !!XX!! and an accessor coordinate position (X, Y). The cell drum is then turned by the rotation angle !!XX!! and the accessor is moved to the position (X, Y).
FIGS. 9
(
a
) and
9
(
b
) show the structure of the cell drum
15
and the position of the local bar code reader
40
. As
FIG. 3
shows, the cell drum
15
has seven faces and has a capacity of
21
cartridges. The local bar code reader
40
is positioned at one side of this cell drum
15
. The bar code reader shown in
FIG. 4
checks each cell in the cell drum
15
for a cartridge
1
while being guided by the slide rail
74
, and reads information from the back or side bar code label of the cartridge
1
.
The library device
2
having the above structure identifies each cartridge
1
with a bar code as explained next. Under conventional technology, when a DEE (entry or exit) start command is received from a host computer, all of the drum cells in a library device are made available for the execution by the operator of the entry or exit procedure for cartridges in units of rows. After inserting or ejecting cartridges, the operator had to press the DEE end switch to report the end of DEE work to the host computer.
FIG. 10
shows the conventional cartridge entry procedure by the operator. In step
101
, the operator confirms a DEE start instruction from the host computer. The operator then opens the DEE door in step
102
, inserts cartridges in step
103
, and closes the DEE door in step
104
. The cell drum rotates to the next three rows. Step
105
is to verify that cartridges were inserted into all of the rows of the cell drum. If the cartridge entries are not yet completed, the procedure from step
102
to
104
is repeated. Once the completion of cartridge entries has been confirmed, the procedure advances to step
106
. The operator then presses the DEE end switch and reports the end of DEE work to the host computer.
When the end of DEE work is reported, the host computer issues a bar code read command. In accordance with this command, the local bar code reader
40
reads the bar code label on the back of a specified cartridge and reports the bar code data each time a cartridge is detected. In the conventional library system, a host computer had to issue the same number of bar code read commands as there were cells contained in the row of the drum.
FIG. 11
shows the conventional procedure for a host computer to read a bar code label on each cartridge.
Step
201
is to check whether the DEE switch was pressed. If the DEE switch was not pressed, this routine terminates. If the DEE switch was pressed, the procedure advances to step
202
where the host computer issues a read instruction each time a cartridge is detected to read the bar code label on the cartridge. In step
203
, the bar code reader (BR) (
68
) moves to the position of a specified cartridge
1
and reads the back bar code label of the cartridge using a laser beam.
Step
204
is to check whether the back bar code label of the cartridge
1
could be read. If the bar code could be read, the procedure advances to step
205
. There the system checks whether the read bar code is the bar code on the no-cartridge label affixed inside each cell in the cell drum. If the bar code is not the bar code on the no-cartridge label, the procedure advances to step
206
where data from the back bar code label of the cartridge
1
is reported to the host computer and this routine terminates. If the bar code is the bar code on the no-cartridge label, the procedure advances to step
207
where the absence of a cartridge is reported to the host computer and this routine terminates.
If the bar code could not be read in step
204
, the procedure advances to step
208
where the bar code reader
68
moves to the master bar code label and reads the master bar code. Step
209
is to check whether the master bar code could be read. If the master bar code could be read, the procedure advances to step
210
where the absence of a bar code label on the cartridge is reported to the host computer and this routine terminates. If the master code could not be read, the procedure advances to step
211
where a fault of the bar code reader
68
is reported to the host computer and this routine terminates.
There are some problems with the known devices just described. For example, a local bar code reader can read a bar code label on the back but not on a side surface of a cartridge in the conventional cartridge check procedure by a host computer. If the local bar code reader becomes faulty, cartridges cannot be inserted from the cell drum because only one bar code reader is assigned to each cell drum. Moreover, even if the local bar code reader fails to read a bar code label, the bar code reader at the accessor does not retry reading because the local bar code reader and the accessor are not interlocked.
There are more problems with known devices. Each time a bar code label is not detected on a cartridge, the master bar code label is checked for comparison to see whether the cartridge is not labeled or the local bar code reader is faulty. Also, the local bar code reader reads bar code labels only on cartridges when an instruction is received from the host computer after the operator completes the DEE work.
Since bar code label data is reported to the host computer each time a cartridge is read, the host computer issues the same number of label read instructions as there are cells contained in the row of the drum. This invention solves these problems and disadvantages.
OBJECTS OF THE INVENTION
Thus, this invention includes at least the following features:
(1) Providing a library device which can read the side bar code labels of cartridges;
(2) Providing a library device which allows cartridge entries from a cell drum even when one bar code reader becomes faulty;
(3) Providing a library device where the two bar code readers are interlocked with the accessor so that one bar code reader retries reading if the other bar code reader fails to read a bar code label;
(4) Providing a library device which reduces the bar code label read time after the DEE work by the operator;
(5) Providing a library device which reduces the time for reporting bar code label data to the host computer; and
(6) Providing a library device which reduces the time for checking a non-labeled cartridge.
Accordingly, one object of this invention is to provide a library device which can accurately read bar code labels on cartridges, including labels on the sides of cartridges.
A second object of this invention is to provide a library device which can insert cartridges from a cell drum even when one local bar code reader is faulty.
A third object of this invention is to provide a library device which can identify the bar code contents even if a local bar code reader fails to read a bar code label.
A fourth object of this invention is to provide a library device which can reduce the bar code read time after the operator finishes direct entry/exit (DEE) work.
A fifth object of this invention is to provide a library device which can reduce the time for reporting bar code data to the host computer.
A sixth object of this invention is to provide a library device which can reduce the time for checking a cartridge for a label.
SUMMARY OF THE INVENTION
The first form of this invention, which achieves the first purpose above, is a large-capacity storage device connected to a computing system with cartridges as storage media. A data recording and regenerating device for writing data into, and reading it from cartridges is provided, with a cartridge entry-exit device for inserting and ejecting cartridges, cells for storing cartridges, a media transporting device for transporting cartridges between the cell plates and the data recording and regenerating device, and a label reading device at the cell drum for reading labels on cartridges.
A laser guidance means is provided on the wall beside the cartridge in each cell of the cell drum to guide laser beams from the label reading device to the side label of each cartridge for reading by the device. The laser guidance means may be a mirror, a prism or the like. The label reading device may have parallel moving mechanisms behind the cartridges in the cells which can move to the wall side to read other labels.
This laser guidance means enables the label reading device to read a label on one side of a cartridge. Then data read from the back label of a cartridge can be compared with that read from the side label of the same cartridge. It is possible to output a cartridge error signal if the data does not match. In addition, it is possible to instruct a reading of data from the side label of the same cartridge if the device failed to read the back label.
The second form of this invention achieves the second purpose of the invention. It is a large-capacity storage device connected to a computing system with cartridges as storage media, equipped with a data recording and regenerating device for writing data into, and reading it from cartridges. A cartridge entry-exit device is provided for inserting and ejecting cartridges, with cells for storing cartridges, fixed frame plates, a media transporting device for transporting cartridges between the cells and the data recording and regenerating device, and a label reading device at the cell drum for reading labels on cartridges. The label reading device has a rail in the vertical direction of the cell drum, first and second bar code readers which can move on the rail, and control circuits for controlling the bar code readers. A memory can be provided which stores cartridge locations as the cartridges are placed in the storage device.
By adding various functions to the control circuits, the following operations can be realized:
(1) The library device may have a means of controlling the first and second bar code readers in parallel. The first and second bar code readers can then read cartridge labels simultaneously.
(2) The library device may have a means of detecting a positioning error and retrying positioning for the first and second bar code readers. If a positioning error occurs in the first or second bar code reader, the bar code reader is returned to the home position and positioning is retried.
(3) The library device may have a means of detecting an operation error and issuing a retraction or continuous read instruction for the first and second bar code readers. If an operation error occurs in the first or second bar code reader, the bar code reader is retracted to the retraction position and the other bar code reader continues the read processing.
(4) The library device may have a means of recording the time for the scheduled maintenance of a bar code reader and issuing a move or continuous read instruction for the first and second bar code readers. If the time for performing the scheduled maintenance for the first or second bar code reader arrives, the bar code reader moves to the maintenance position and the other bar code reader continues the read processing.
(5) The library device may have a means of detecting a read error and issuing a retraction or substitute read instruction. If a read error occurs in the first or second bar code reader, the other bar code reader retracts the current one from the label read position and continues the read processing. If the substitute read processing succeeds, the initial library device is regarded as abnormal. If the substitute read processing fails, the cartridge or either of the bar code readers is reported as abnormal.
The third embodiment of this invention is a large-capacity storage device based on the first embodiment, where the media transporting device consisting of a gripping mechanism for gripping a cartridge and a mechanism surrounding frame equipped with a bar code reader for reading data from a label on the gripped cartridge has another bar code reader at a frame position opposing the side of a cartridge in a cell gripped by the gripping mechanism.
This other bar code reader enables the media transporting device to read both the back and side bar code labels on a cartridge. If no label is detected on a cartridge, the label reading device outputs an instruction signal to the media transporting device for rechecking the cartridge for a label. In accordance with this instruction, the media transporting device grips the cartridge for the two bar code readers to check the cartridge for a label.
The fourth object is realized by a library device of the above forms, where the label reading device is installed at a downstream rotation side of the cell drum against the cartridge entry-exit door for the cell drum. Consequently, when a cartridge is inserted through the door and the cell drum rotates to another cartridge entry position, the label reading device can read the first cartridge. This reduces the bar code label read time after the operator finishes DEE work.
In the fifth embodiment of this invention, a library device of the above forms is again provided, where the label reading device stores bar code label data from a single row of cells (block) once in the memory and transfers the data to the host computer together at the end of a block. This reduces the time for reporting bar code data to the host computer.
The sixth object of this invention is achieved by providing a library device of the fifth embodiment, where the label reading device stores any detected error in the memory when reading cartridge labels and reads the master code label at the end of a block to see whether a bar code label exists. This reduces the time for checking a non-labeled cartridge.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other aspects of the invention will be best understood with reference to the accompanying drawings, in which:
FIG. 1
is an external view of a typical library device;
FIG. 2
is a cutaway view showing the internal structure of the library device of
FIG. 1
;
FIG. 3
is a cutaway view showing the internal structure of a drum unit in the library device of
FIG. 1
;
FIG.
4
(
a
) is an isometric view of a local bar code reader in the library device of
FIG. 1
, viewed from the front, and FIG.
4
(
b
) is an isometric view of a local bar code reader in the library device of
FIG. 1
, viewed from the back;
FIG. 5
is an isometric view of the structure of the accessor in the library device of
FIG. 1
;
FIG.
6
(
a
) is an isometric view showing the structure of a cartridge used in the library device of
FIG. 1
, FIG.
6
(
b
) is a back view of the cartridge showing the back bar code labeling position, and FIG.
6
(
c
) is a side view of the cartridge showing the side bar code labeling position;
FIG.
7
(
a
) shows a sample bar code label for the cartridge shown in FIG.
6
(
a
), and FIG.
7
(
b
) shows a sample bar code label for the one shown in FIG.
6
(
b
);
FIG. 8
is a block diagram showing the hardware configuration of the library device of
FIG. 1
;
FIG.
9
(
a
) is a plan view showing the positional relationship between a cell drum and LBR, and FIG.
9
(
b
) is a side view showing the positional relationship between a cell drum and LBR;
FIG. 10
is a flowchart showing the operator procedure for inserting cartridges into a cell drum;
FIG. 11
is a flowchart showing the host computer procedure for checking a cell drum for cartridges;
FIG.
12
(
a
) shows processing for reading a back bar code label on a cartridge under an example configuration of cell and LBR based on this invention; FIG.
12
(
b
) shows processing for reading a side bar code label by LBR under the configuration of FIG.
12
(
a
); and FIG.
12
(
c
) shows another form of this invention where the mirror in FIG.
12
(
a
) is replaced with a prism.
FIG. 13
is a flowchart of a cartridge check procedure by the host computer under the configuration shown in
FIG. 12
;
FIG.
14
(
a
) shows processing for reading a back bar code label on a cartridge under an example configuration of cell and LBR based on this invention; and FIG.
14
(
b
) shows processing for reading a back bar code label by LBR under the configuration of FIG.
14
(
a
).
FIG. 15
is another flowchart showing a cartridge check procedure by the host computer under the configuration shown in
FIG. 14
;
FIG. 16
is yet another flowchart, showing a cartridge check procedure by the host computer under the configuration shown in
FIG. 12
;
FIG. 17
is a flowchart which shows a cartridge check procedure by the host computer under the configuration shown in
FIG. 12
;
FIG.
18
(
a
) shows an example of LBR structure for a library device based on this invention; and FIG.
18
(
b
) is a block diagram of the control circuit for the LBR shown in FIG.
18
(
a
);
FIG. 19
gives an example of control for the LBR shown in
FIG. 18
;
FIGS.
20
(
a
) to (
d
) explain LBR positioning control in this invention;
FIG. 21
is a flowchart which shows the procedure for LBR positioning control explained in
FIG. 20
;
FIGS.
22
(
a
) to (
d
) explain positioning control for the LBR shown in
FIG. 18
;
FIG. 23
is a flowchart which shows the procedure for LBR positioning control explained in
FIG. 22
;
FIGS.
24
(
a
) to (
d
) explain cartridge read control and maintenance for the LBR shown in
FIG. 18
;
FIGS.
25
(
a
) to (
c
) explain cartridge read control and error diagnostics using the LBR shown in
FIG. 18
;
FIG. 26
is a flowchart which shows the procedure for LBR read control explained in
FIG. 22
;
FIG.
27
(
a
) shows the structure of an accessor with a cartridge label read function based on this invention; and FIG.
27
(
b
) shows cartridge label read processing by the accessor shown in FIG.
27
(
a
);
FIG.
28
(
a
) shows the conventional LBR placement when two cell drums are installed in parallel, and FIG.
28
(
b
) shows the LBR placement based on this invention when two cell drums are installed in parallel;
FIG. 29
is a plan view showing the placement of the cell drum and LBR based on FIG.
28
(
b
);
FIG. 30
is a plan view showing the placement of the LBR and the DEE door based on this invention;
FIG.
31
(
a
) is a timing chart showing the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer, and FIG.
31
(
b
) is a timing chart showing the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer under the configuration shown in
FIG. 30
;
FIG. 32
is a flowchart which shows the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer; and
FIG. 33
is a flowchart of the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer based on this invention.
DETAILED DESCRIPTION
FIG.
12
(
a
) shows the structure of a cell
50
in the cell segment shown in
FIG. 3
(one cell
50
in the DEE magazine
30
), and the local bar code reader
40
. Each cell
50
has a U-shaped frame, a rear panel
52
, a right-side wall
53
, and a left-side wall
54
, and accommodates a cartridge between the upper and lower frame plates of the cell. A cartridge
1
is stored in the cell
50
with the front side facing the rear panel
52
. Bar code label L
1
is affixed to the back of the cartridge and another bar code label L
2
to one side of the cartridge.
The cartridge
1
is stored offset to the left-side wall
54
of the cell
1
, to leave a space
58
between the bar code label L
2
on the side of the cartridge
1
and the right-side wall
53
. In this example, a mirror
55
is installed in the space
58
as a means of guiding laser beams. To reflect an incidence laser beam from the entry of the cell
50
toward the bar code label L
2
, this mirror
55
is attached to a closer position to the entry on the right-side wall
53
at an angle that is appropriate relative to the bar code label L
2
on the cartridge
1
.
In this example, the local bar code reader (LBR)
40
installed at a specified distance from the entry of the cell
50
has a vertical column base
78
, a bar code reader
68
which moves vertically along a slide rail (not illustrated) on the vertical column base
78
, and a rail
75
to move the vertical column base
78
horizontally. The vertical column base
78
has wheels
77
to move on the rail
75
. The bar code reader
68
moves vertically on the vertical column base
78
and stops in front of a specified cartridge
1
. The bar code reader
68
then shines a laser beam on the bar code label on the cartridge
1
and receives the reflected beam to read the bar code label information.
When reading the bar code label L
1
on the back of the cartridge
1
, the bar code reader
68
is positioned at the center of the back bar code label, as shown in FIG.
12
(
a
). The bar code reader then uses a laser beam to read the back bar code label. When reading the bar code label L
1
on one side of the cartridge
1
, the vertical column base
78
moves on the rail
75
to position the bar code reader
68
to the reflecting position of the mirror
55
as shown in FIG.
12
(
b
). The bar code reader
68
then shines a laser beam on the mirror
55
. Reflected on the mirror
55
, the laser beam reaches the side bar code label. The laser beam is reflected again on the mirror
55
and returns to the bar code reader
68
. The bar code reader
68
receives this beam to read the bar code label L
2
on the side of the cartridge
1
.
In addition to the mirror
55
mentioned above, a prism
56
(FIG.
12
(
c
) can be used as a means of guiding laser beams. In this case, the prism
56
is installed with its reflective surface at the same position as the mirror
55
and its tip is supported by the stay
57
on the right-side wall
53
.
FIG. 13
is a flowchart showing the procedure of a host computer reading a label on a cartridge
1
under the configurations of FIGS.
12
(
a
) to
12
(
c
). Since this procedure corresponds to the conventional cartridge check procedure of a host computer explained in
FIG. 11
, the steps are the same as those in the conventional check procedure.
Step
201
is to check whether the DEE switch was pressed. If the DEE switch was not pressed, this routine terminates. If the DEE switch was pressed, the procedure advances to step
202
where the host computer issues an instruction each time a cartridge is detected to read the bar code label on the cartridge. In step
203
, the bar code reader
68
moves to the position of a specified cartridge
1
and reads the back bar code label of the cartridge using a laser beam.
Step
204
is to check whether the back bar code label of the cartridge
1
could be read. If the bar code could be read, the procedure advances to step
205
to check whether the read bar code is the bar code on the no-cartridge label affixed to the rear panel
52
of each cell in the cell drum. If the bar code is not the bar code on the no-cartridge label, the procedure advances to step
206
where data from the back bar code label L
1
of the cartridge
1
is reported to the host computer and this routine terminates. If the bar code is the bar code on the no-cartridge label, the procedure advances to step
207
where the absence of a cartridge is reported to the host computer and this routine terminates.
If the bar code could not be read in step
204
, the procedure advances to step
301
where the local bar code reader (LBR)
40
is moved toward the mirror
55
and the bar code reader
68
is positioned at the center of the mirror
55
. In step
302
, the side bar code label of the cartridge
1
is read using a laser beam. Step
303
is to check whether the bar code could be read. If the bar code could be read, the procedure advances to step
304
where the data from the side bar code label is reported to the host computer and this routine terminates.
If the bar code could not be read in step
303
, the procedure advances to step
208
where the bar code reader
68
moves to a master bar code label
67
(FIG.
4
(
a
)) and reads the master bar code. Step
209
is to check whether the master bar code
67
could be read. If the master bar code
67
could be read, the procedure advances to step
305
where the rejection of the cartridge
1
is reported to the host computer and this routine terminates. If the master bar code could not be read, the procedure advances to step
211
where a fault of the local bar code reader
40
is reported to the host computer and this routine terminates.
In accordance with the cartridge check procedure in this example, if the bar code could not be read in step
303
, the master code
67
is read to see whether the local bar code reader
40
is faulty. However, steps
208
,
209
, and
211
may be omitted. The bar code reader
68
on the local bar code reader
40
should be checked with the master code for a fault only if a bar code read failure occurs frequently.
Since a bar code label on the back or side or both on the back and side of a cartridge
1
can be read, the library device in this example can handle back-labeled and side-labeled cartridges because it can read bar code labels.
FIG.
14
(
a
) shows an alternative form of this invention in which a cell
50
and a local bar code reader
40
are altered from the one shown in FIG.
12
(
a
). The cell
50
in FIG.
14
(
a
) has the same structure as the one in FIG.
12
(
a
). What is different from the example in
FIG. 12
is that the rail
75
does not exist and the local bar code reader
40
does not have the wheels
77
. In
FIG. 12
, the local bar code reader
40
moves along the rail
75
to the position of the mirror
55
to read the bar code label L
2
on the side of the cartridge
1
. In this example, however, the cell drum storing the cell
50
is rotated in a known manner to move the cell
50
so that the mirror
55
is oriented toward the center of the bar code reader
68
. Although the bar code reader
68
shines a laser beam at an angle askew with the mirror, a rotation mechanism may be attached to the local bar code reader
40
to rotate the bar code reader
68
toward the mirror
55
.
FIG. 15
is a flowchart showing the procedure of a host computer reading a label on a cartridge
1
under the configurations of FIGS.
14
(
a
) and
14
(
b
). Since the cartridge label read procedure for the altered configuration is exactly the same as the one explained in
FIG. 13
except step
301
, the same steps as the ones in
FIG. 13
are numbered in the same manner.
In
FIG. 13
, if the bar code could not be read in step
204
, the local bar code reader
40
is moved toward the mirror
55
in step
301
to read the side bar code label of the cartridge
1
. In
FIG. 15
, if the bar code could not be read in step
204
, the cell drum turns at a fine pitch to align the centers of the local bar code reader
40
and the mirror
55
in step
301
′ to read the side bar code label of the cartridge
1
.
FIG. 16
is a flowchart showing the second procedure of a host computer reading a label on a cartridge
1
under the configuration shown in FIG.
12
(
a
). Since steps
201
to
203
are exactly the same as those in
FIG. 13
, their explanations are omitted here. The same steps as the ones in
FIG. 13
are numbered in the same manner.
In the second example, if the back bar code of the cartridge
1
cannot be read, the information of the cartridge is read from the side bar code label of the cartridge.
Step
204
is to check whether the back bar code label of the cartridge
1
could be read. If the bar code could be read, the procedure advances to step
205
to check whether the read bar code is the bar code on the no-cartridge label affixed to the rear panel
52
of each cell
50
in the cell drum. If the bar code is not the bar code on the no-cartridge label, the procedure advances to step
401
where data from the back bar code label of the cartridge
1
is reported to the host computer and this routine terminates.
If the bar code read in step
205
is the bar code on the no-cartridge label, the procedure advances to step
207
where the absence of a cartridge is reported to the host computer and this routine terminates.
If the bar code could not be read in step
204
, the procedure advances to step
208
where the bar code reader
68
moves to the master bar code label
67
(FIG.
4
(
a
)) and reads the master bar code. Step
209
is to check whether the master bar code could be read. If the master bar code could be read, the procedure advances to step
402
where the absence of a side bar code label on the cartridge
1
is stored in the memory. The procedure then advances to step
403
. If the master bar code could not be read, the procedure advances to step
211
where a fault of the local bar code reader
40
is reported to the host computer and this routine terminates.
In step
403
, the local bar code reader (LBR)
40
is moved toward the mirror
55
and the bar code reader
68
is positioned at the center of the mirror
55
. In step
404
, the side bar code label of the cartridge
1
is read using a laser beam. Step
405
is to check whether the bar code could be read. If the bar code could be read, the procedure advances to step
406
where the data from the side bar code label is reported to the host computer and this routine terminates. If the bar code could not be read in step
405
, the procedure advances to step
407
. However, since the cartridge
1
has no bar code on the back or side, the rejection of the cartridge
1
is reported to the host computer and this routine terminates.
In the second example, the entry of the cartridge
1
into the library device
2
is not rejected if the cartridge has a bar code label not on the back but on the side.
FIG. 17
is a flowchart showing the third procedure of a host computer reading a label on a cartridge
1
under the configuration shown in FIG.
12
(
a
). Since steps
201
to
203
are exactly the same as those in
FIG. 13
, their explanations are omitted here. The same steps as the ones in
FIG. 13
are numbered in the same manner.
In the third example, the back and side bar code labels of the cartridge
1
are collated to enhance the bar code label read precision. The library device also checks whether the cartridge
1
has only the back or side bar code label or no bar code label or whether the bar code label is faulty.
Step
204
is to check whether the back bar code label of the cartridge
1
could be read. If the bar code could be read, the procedure advances to step
205
to check whether the read bar code is the bar code on the no-cartridge label affixed to the rear panel
52
of each cell
50
in the cell drum. If the bar code is not the bar code on the no-cartridge label, the procedure advances to step
501
where data from the back bar code label of the cartridge
1
is stored in the memory. The procedure then advances to step
402
. If the bar code read in step
205
is the bar code on the no-cartridge label, the procedure advances to step
207
where the absence of a cartridge is reported to the host computer and this routine terminates.
If the bar code could not be read in step
204
, the procedure advances to step
208
where the bar code reader
68
moves to the master bar code label
67
and reads the master bar code. Step
209
is to check whether the master bar code could be read. If the master bar code could be read, the procedure advances to step
402
where the absence of a back bar code label on the cartridge
1
is stored in the memory. The procedure then advances to step
403
. If the master bar code could not be read, the procedure advances to step
211
where a fault of the local bar code reader
40
is reported to the host computer and this routine terminates.
In step
403
, the local bar code reader (LBR)
40
is moved toward the mirror
55
and the bar code reader
68
is positioned at the center of the mirror
55
. In step
404
, the side bar code label of the cartridge
1
is read using a laser beam. Step
405
is to check whether the bar code could be read. If the bar code could be read, the procedure advances to step
502
where data from the side bar code label of the cartridge
1
is stored in the memory. The procedure then advances to step
503
. If the bar code could not be read in step
405
, the procedure advances to step
503
where the absence of a side bar code label on the cartridge
1
is stored in the memory. The procedure then advances to step
503
.
Step
503
is to check whether data from the back bar code label of the cartridge
1
stored in steps
402
and
501
matches that from the side bar code label of the cartridge
1
stored in steps
502
and
503
. A data match means that the cartridge
1
has the same bar code labels on the back and side or has no bar code labels. Therefore, if the back and side bar code labels of the cartridge
1
match in step
503
, the procedure advances to step
504
. In step
504
, data from the back bar code label of the cartridge
1
or the absence of bar code labels on the cartridge
1
is reported to the host computer and this routine terminates.
If the back and side bar code labels of the cartridge
1
do not match in step
503
, the procedure advances to step
505
to check whether the data mismatch is attributable to the absence of a back or side bar code label on the cartridge
1
. In other words, step
505
is to check whether the back or side bar code label is missing from the cartridge
1
. If either the back or side bar code label is missing, the procedure advances to step
507
where data from the existing label is reported to the host computer and this routine terminates. If neither the back nor side bar code label is missing but their data is different, the procedure advances to step
506
where a mismatch of data from the back and side bar code labels on the cartridge
1
is reported to the host computer and this routine terminates.
In the third example, the library device can report a match or mismatch of the back and side bar code labels on the cartridge
1
, data from either the back or side bar code label on the cartridge
1
, the absence of both bar code labels on the cartridge
1
, or a bar code reader fault. In accordance with this report, the host computer can identify the cartridge
1
or reject the entry of the cartridge into the library device
2
.
FIG.
18
(
a
) shows an example form of this invention about the local bar code reader
40
in the library device
2
. In this example, two bar code readers
68
A,
68
B are mounted on the same slide rail
74
on the vertical column base
78
of the local bar code reader
40
for vertical movement. The upper bar code reader
68
A can move down and the lower bar code reader
68
B can move up to the center of the cell drum
15
.
FIG.
18
(
b
) is a block diagram showing the control circuits for the two bar code readers
68
A,
68
B. The control programs have a multitask structure to operate the two bar code readers simultaneously. Therefore, the operation control module
45
A for the upper bar code reader
68
A and the operation control module
45
B for the upper bar code reader
68
B are connected to the task monitor
44
.
Under this configuration, the two bar code readers
68
A,
68
B can independently read bar code labels on cartridges
1
stored in cells
50
of the cell drum.
FIG. 19
shows an example of control for the two bar code readers
68
A,
68
B in the local bar code reader
40
shown in FIG.
18
. In this example, the moving range of the upper bar code reader
68
A is limited from the top to the center of the cell drum
15
while that of the lower bar code reader
68
B is limited from the bottom to the center of the cell drum
15
. This halves the time for the bar code readers
68
A,
68
B to read bar code labels on cartridges
1
stored in the cell drum
15
.
FIGS.
20
(
a
) to
20
(
d
) show positioning control of the two bar code readers
68
A,
68
B in the local bar code reader
40
shown in FIG.
18
. Although positioning control is explained only with regard to the upper bar code reader
68
A for easy understanding, the same positioning control applies to the lower bar code reader
68
B.
In FIG.
20
(
a
), the bar code reader
68
A is moved from the home position (above the cell drum height) at the top of the vertical column base
78
to the dotted line position by sliding on the slide rail
74
. If an operation error occurs during this positioning and the bar code reader
68
A stops halfway, as shown in FIG.
20
(
b
), the bar code reader
68
A is returned once to the home position at the top as shown in FIG.
20
(
c
) for initialization. As FIG.
20
(
d
) shows, the bar code reader is then moved to the dotted line position in FIG.
20
(
a
). If an operation error occurs, the bar code reader
68
A is returned once to the home position. This initialization may clear the operation error.
FIG. 21
is a flowchart showing the positioning control procedure for the bar code reader
68
A shown in FIG.
20
. In the flowchart, a bar code reader is abbreviated as BR. Step
601
is to check for a move instruction to the bar code reader
68
A. If there is a no move instruction, this routine terminates. If there is a move instruction, the procedure advances to step
602
. In step
602
, the initial value of the number of retries (retry count) for positioning the bar code reader
68
A at the same position is set to 0. In the next step
603
, the bar code reader
68
A moves to the position of a specified cartridge
1
.
Step
604
is to check whether the bar code reader
68
A was positioned without any operation error. If no operation error is detected, this routine terminates. If an operation error is detected, the procedure advances to step
605
where the retry count N is incremented by one. If the procedure has reached step
605
only after a move instruction, the retry count N becomes 1.
Step
606
is to check whether the retry count N has become the specified value K or greater. If N is smaller than K, the procedure advances to step
607
and the bar code reader
68
A is returned to the home position for initialization. After this initialization, the procedure returns to step
603
, where the bar code reader
68
A moves to the position of a specified cartridge
1
. If no operation error occurs, the check in step
604
ends in “No operation error” and this routine terminates. If an operation error occurs continuously, the procedure sequence of step
605
!!→!! step
606
!!→!! step
607
!!→!! step
603
!!→!! step
604
is repeated.
If N becomes equal to K or greater during the retry processing, the procedure advances to step
608
where a fault of the bar code reader
68
A is reported to the host computer and this routine terminates. The K value may be 3 to 5.
In this example, even if an operation error disables the bar code reader
68
A to prevent it from moving to the position of a specified cartridge
1
, the bar code reader
68
A is not immediately regarded as abnormal. If an operation error occurs, the bar code reader
68
A is returned to the home position once to retry positioning. This retry is repeated a specified number of times. If positioning succeeds in one of the retries, the bar code reader
68
A reads the bar code label of the cartridge
1
again. This enhances the reliability of the local bar code reader
40
.
FIGS.
22
(
a
) to
22
(
d
) explain another example of positioning control for the bar code reader
68
of the local bar code reader
40
under the configuration shown in FIG.
18
.
In FIG.
22
(
a
), the bar code reader
68
A is moved from the home position (above the cell drum height) at the top of the vertical column base
78
to the dotted line position by sliding on the slide rail
74
. If an operation error occurs during this positioning and the bar code reader
68
A stops halfway, as shown in FIG.
22
(
b
), the other bar code reader
68
B is moved. The faulty bar code reader
68
A is pushed to the home position beyond the cell drum height, as shown in FIG.
22
(
c
), and the other bar code reader
68
B is moved to the read position, as shown in FIG.
22
(
d
). In this example, if an operation error occurs in the bar code reader
68
A, the other bar code reader
68
B retracts the current one
68
A and continues the read processing.
FIG. 23
is a flowchart showing the positioning control procedure for the bar code readers
68
A,
68
B shown in FIG.
22
. In the flowchart, the bar code reader
68
A is abbreviated as BR
1
and the other (
68
B) as BR
2
. The same control steps as those in the flowchart of
FIG. 21
are numbered in the same manner.
Step
601
is to check for a move instruction to the bar code reader
68
A (BR
1
). If there is no move instruction, this routine terminates. If there is a move instruction, the procedure advances to step
603
where the bar code reader
68
A (BR
1
) moves to the position of a specified cartridge
1
. Step
604
is to check whether the bar code reader
68
A (BR
1
) was positioned without any operation error. If no operation error is detected, this routine terminates. If an operation error is detected, the procedure advances to step
701
.
In step
701
, the bar code reader
68
B (BR
2
) retracts the bar code reader
68
A (BR
1
) to the home position. In step
702
, the bar code reader
68
B (BR
2
) moves to the position of the specified cartridge. Step
703
is to check whether the bar code reader
68
B (BR
2
) was positioned without any operation error. If no operation error is detected, this routine terminates and the bar code reader
68
B (BR
2
) reads the bar code label on a cartridge
1
. If an operation error is detected when the bar code reader
68
B (BR
2
) moves in step
703
, faults of both bar code readers
68
A,
68
B are reported to the host computer and this routine terminates.
In this example, if an operation error occurs in either bar code reader, the other bar code reader backs up the read processing. This enhances the reliability of the library device.
FIGS.
24
(
a
) to
24
(
d
) show the bar code read control and maintenance of the local bar code reader
40
under the configuration shown in FIG.
18
. These figures show another positioning control of the bar code reader
68
different from the one shown in FIGS.
23
(
a
) to
23
(
d
).
In FIG.
24
(
a
), the bar code reader
68
A is moved from the home position at the top of the vertical column base
78
to the position of a cartridge by sliding on the slide rail
74
. Under these circumstances, if the time for performing scheduled maintenance arrives or an operation error occurs as in the example of
FIG. 22
, the bar code reader
68
A returns to the home position above the cell drum height by itself. If an operation error occurs during positioning, the other bar code reader
68
B pushes the faulty one
68
A to the home position.
As FIG.
24
(
d
) shows, the other bar code reader
68
B then continues the read processing. While the bar code reader
68
B is reading bar code labels, the retracted one
68
A is serviced at the home position.
If the local bar code reader
40
has two bar code readers
68
A,
68
B, a bar code reader can be serviced for maintenance without interrupting the bar code read processing by the local bar code reader
40
.
FIGS.
25
(
a
) to
25
(
c
) show an example of bar code read control for a local bar code reader
40
where two bar code readers
68
A,
68
B can move on the slide rail
74
of the vertical column base
78
, as shown in FIG.
18
.
In FIG.
25
(
a
), the bar code reader
68
A fails to read a bar code label on a cartridge
1
during bar code read processing. The bar code reader
68
A is then retracted immediately from the read position and the other one
68
B not reading bar code labels is positioned at the same cartridge as that shown in FIG.
25
(
b
). As FIG.
25
(
c
) shows, the bar code reader
68
B reads the bar code label on the cartridge.
If the other bar code reader
68
B could read the same cartridge, the bar code read failure can be attributed to the bar code reader
68
A.
FIG. 26
is a flowchart showing the read control procedure for the bar code readers
68
A,
68
B in FIG.
25
. In the flowchart, the bar code reader
68
A is abbreviated as BR
1
, the bar code reader
68
B as BR
2
, and a cartridge
1
as CTG.
Step
801
is to check for a move instruction to the bar code reader
68
A (BR
1
). If there is a no move instruction, the routine terminates. If there is a move instruction, the procedure advances to step
802
where the bar code reader
68
A (BR
1
) moves to the position of a specified cartridge
1
to read the bar code label. Step
803
is to check whether the bar code reader
68
A (BR
1
) read the bar code label without any read error. If no read error is detected, the routine terminates. If a read error is detected, the procedure advances to step
804
.
In step
804
, the bar code reader
68
A (BR
1
) is retracted by a prescribed distance from the specified read position and the bar code reader
68
B (BR
2
) is moved to the position of the specified cartridge to read its bar code label. Step
805
is to check whether the bar code reader
68
B (BR
2
) read the bar code label without any read error. If no read error is detected, the procedure advances to step
806
where a fault of the bar code reader
68
A (BR
1
) is reported to the host computer and the routine terminates. If a read error is detected when the bar code reader
68
B (BR
2
) reads a bar code label in step
805
, the procedure advances to step
807
where a fault of the cartridge or bar code reader
68
A (BR
1
) or
68
(BR
2
) is reported to the host computer and the routine terminates.
In this example, if an operation error occurs in either bar code reader, the other bar code reader backs up the read processing. This enhances the reliability of the library device.
FIG.
27
(
a
) shows the structure of the hand assembly
16
of the accessor, having the label read function based on this invention. In this example, an operation error disables the local bar code reader
40
to read bar code labels on cartridges. Then the bar code reader mounted on the hand assembly
16
of the accessor
14
explained in
FIG. 5
reads bar code labels at the accessor.
As FIG.
27
(
a
) shows, a cartridge stored between the frame plates of each cell
50
has a bar code label L
1
on its back and a bar code label L
2
on its side. Therefore, the hand assembly
16
in this example has a bar code reader R
1
at the base of the hand unit
23
to read the back bar code label L
1
of a cartridge
1
. To read the side bar code label L
2
of a cartridge
1
, the hand assembly
16
also has a bar code reader R
2
at the mount base for moving the hand unit
23
.
If the local bar code reader
40
fails to read bar code labels on a cartridge
1
, the hand assembly
16
moves to the position of the cartridge, as shown in FIG.
27
(
a
), and its hand unit
23
grips the cartridge, as shown in FIG.
27
(
b
). In this state, the back bar code label L
1
faces the bar code reader R
1
and the side bar code label L
2
faces the bar code reader R
2
. While gripping the cartridge
1
, the bar code readers R
1
and R
2
read the back and side bar code labels L
1
and L
2
.
In this example, even if the local bar code reader
40
fails to read bar code labels on a cartridge
1
, the hand assembly
16
of the accessor
14
can read the bar code labels on the cartridge.
FIG.
28
(
a
) shows the conventional placement of local bar code reader
40
when two cell drums
15
are installed in the drum unit
10
in parallel. One local bar code reader
40
used to be assigned to each cell drum
15
.
FIG.
28
(
b
) shows the placement of local bar code reader
40
based on this invention when two cell drums
15
are installed in the drum unit
10
in parallel. Only one local bar code reader
40
is placed between the two cell drums
15
. The local bar code reader has a rotation mechanism
46
.
Since this rotation mechanism turns the local bar code reader
40
toward a cell drum to read bar code labels, only one local bar code reader is enough to read labels on cartridges
1
in two cell drums
15
. Consequently, the number of local bar code readers
40
can be reduced to save on library device costs.
FIG. 29
shows a library device of the configuration explained in FIG.
28
(
b
). As this figure shows, if two drum units
10
a,
10
b
are placed with the accessor-moving guide rail
20
in between, only two local bar code readers
40
are enough to cover four cell drums
15
.
FIG. 30
shows an example placement of local bar code reader
40
and DEE door
64
in the drum unit
10
based on this invention. In this example, the operator inserted cartridges into three rows of the cell drum through the DEE door
64
. When the operator is inserting cartridges into the next three rows after the cell drum turns
15
, the local bar code reader pre-reads the bar code labels on the cartridges in the first three rows.
In this example, when the cell segment
17
a
faces the DEE door
64
, the local bar code reader
40
in the drum unit
10
faces the center of the adjacent cell segment
17
b
on the downstream side of the segment
17
b
when the cell drum
15
rotates. Consequently, when the operator is inserting cartridges
1
into the cell segment
17
a
, the local bar code reader
40
can pre-read bar codes on cartridges in the first three rows of the cell segment
17
.
After cartridges
1
are inserted into the cell segment
17
a
, the operator closes the DEE door and issues a DEE end instruction to the host computer. If the host computer transfers a read instruction to the local bar code reader
40
after the DEE end instruction, the local bar code reader
40
only transfers data because the bar code labels on the cartridges
1
in the cell segment
17
have already been read. This reduces the amount of time the library uses to process data.
FIG.
31
(
a
) is a timing chart showing the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer. In the conventional system, the operator opens the DEE door
64
of the drum unit
10
in accordance with a START DEE command from the host computer to insert or eject cartridges
1
(DEE processing). After completing the DEE processing, the operator closes the DEE door
64
and sends a DEE END command to the host computer to terminate the DEE processing. When the DEE END command is received, the host computer inserts an RDBAR command to instruct the local bar code reader
40
to read bar code labels on the cartridges. The local bar code reader reads bar code labels on the cartridges in each row and transfers the read data to the host computer. Thus, it takes a long time to read the bar code labels on all of the cartridges
1
in a cell drum
15
and transfer all of the data to the host computer.
FIG.
31
(
b
) is a timing chart showing the DEE processing and cartridge read processing to transfer bar code data to the host computer based on this invention. In the conventional system, the operator opens the DEE door
64
of the drum unit
10
in accordance with a START DEE command from the host computer to insert or eject cartridges
1
(DEE processing). After completing the DEE processing, the operator closes the DEE door
64
and sends a DEE END command to the host computer to terminate the DEE processing. The processing sequence so far is the same as before. In this example, however, the local bar code reader
40
reads bar code labels on all of the cartridges
1
in the cell drum
15
. The read data may be stored in the memory of the controller
41
, explained in FIG.
3
. After the batch read processing, the local bar code reader
40
sends a DEE END command to the host computer to indicate the end of DEE processing.
When the DEE END command is received, the host computer issues a RDBAR BLLCK command to instruct the local bar code reader
40
to read bar code labels on all of the cartridges
1
. In response to the RDBAR BLLCK command, the local bar code reader
40
can transfer to the host computer at a time all of the bar code label data of cartridges in a cell drum already read. This procedure reduces the time for transferring the bar code label data of the cartridges
1
in a cell drum
15
to the host computer.
The configuration shown in
FIG. 30
further reduces the time for the batch transfer of bar code label data to the host computer by the procedure shown in FIG.
31
(
b
).
In the conventional DEE processing and cartridge read processing to transfer bar code data to the host computer shown in FIG.
31
(
a
), the presence of labels on a cartridge
1
used to be checked in accordance with the flowchart shown in FIG.
32
. In this flowchart, a bar code reader
68
is abbreviated as BR and a cartridge
1
as CTG.
Step
901
is to check for a move instruction to the bar code reader. If there is a no move instruction, this routine terminates. If there is a move instruction, the procedure advances to step
902
, where the bar code reader moves to the position of a specified cartridge
1
to read the bar code label. Step
903
is to check whether the bar code reader reads the bar code label without any read error. If no read error is detected, this routine terminates. If a read error is detected, the procedure advances to step
904
, where the presence of a label is checked. In the next step
908
, the system checks whether the bar code reader has finished reading a row of cartridges. If one row has not been completed yet, the same processing is repeated from step
901
and this routine terminates after one row is completed.
If a read error was detected in step
903
, the procedure advances to step
905
where the bar code reader
68
moves to the master bar code label and reads the master bar code. Step
906
is to check whether the master bar code could be read without any read error. If no read error is detected, the procedure returns to step
908
because the cartridge is regarded as having no bar code label. If a read error is detected in step
906
, the procedure advances to step
909
where a fault of the bar code reader
68
is reported to the host computer.
Each time a bar code label read error occurs in the conventional procedure, the master bar code is read and the no-label status or a fault of the local bar code reader
40
is reported. Therefore, the local bar code reader used to take a long period of time to process a label read error on a cartridge
1
.
FIG. 33
is a flowchart showing the procedure for identifying labels on cartridges. In the flowchart, the same control steps as those in the flowchart of
FIG. 32
are numbered in the same manner and a bar code reader
68
is abbreviated as BR and a cartridge as CTG.
Step
901
is to check for a move instruction to the bar code reader. If there is no move instruction, this routine terminates. If there is a move instruction, the procedure advances to step
902
, where the bar code reader moves to the position of a specified cartridge
1
to read the bar code label. Step
903
is to check whether the bar code reader read the bar code label without any read error. If no read error is detected, this routine terminates. If a read error is detected, the procedure advances to step
904
where the presence of a label is checked. In the next step
908
, the system checks whether the bar code reader has finished reading a row of cartridges. If one row has not been completed yet, the same processing is repeated from step
901
and this routine terminates after one row is completed.
If a read error was detected in step
903
, the procedure advances to step
1001
where the position of the read error cartridge is stored in the memory and the procedure returns to step
908
.
After one row of cartridges is read, the procedure advances to step
1002
where the data is checked for an error cartridge
1
. If no error cartridge is detected, this routine terminates. If an error cartridge is detected, the procedure advances to step
1003
where the bar code reader moves to the master bar code label
67
and reads the master bar code. Step
1004
is to check whether the master bar code could be read without any read error. If no read error is detected, the procedure returns to step
1005
. If a read error is detected, the procedure advances to step
1006
. In step
1005
, this routine terminates because the cartridge is regarded as having no bar code label. In step
1006
, a fault of the bar code reader is reported to the host computer and this routine terminates.
If a cartridge label read error occurs during the example procedures of this invention, the master bar code is read after one row of cartridges is processed. This reduces the processing time for a cartridge label read error in the local bar code reader
40
.
The many advantages of the invention are now apparent. The library device can accurately read bar code labels on cartridges, even when the local bar code reader is faulty or fails to read a bar code label. The bar code read time required after the operator finishes DEE work is reduced, as well as the time for reporting bar code data to the host computer. The time for checking a cartridge for a label is also reduced.
While the principles of the invention have been described above in connection with specific apparatus and application, it is to be understood that this description is made only by way of example and not as a limitation on the scope of the invention.
Claims
- 1. A large-capacity storage device connected to a computing system with cartridges as storage media, comprising:a data recording and regenerating device for writing data into, and reading it from cartridges, a cartridge entry-exit device for inserting and ejecting cartridges, a cell drum having a plurality of cells for storing cartridges, a media transporting device for transporting cartridges between the cells and said data recording and regenerating device, and a label reading device for reading labels on cartridges, wherein a laser guidance means beside the cartridge in each cell of said cell drum guides laser beams from said label reading device to the side of each cartridge for reading labels by the device, and wherein said label reading device includes: means for comparing data read from a label on the back of a cartridge with that read from a side label of the same cartridge, and means for outputting a cartridge error signal if the data does not match.
- 2. The storage device of claim 1 wherein said laser guidance means comprises a mirror.
- 3. The storage device of claim 1 wherein said laser guidance means comprises a prism.
- 4. The storage device of claim 1, wherein said label reading device has a mechanism for reading labels on the sides of cartridges, and for reading labels on the back of the cartridges.
- 5. The storage device of claim 1, wherein said cell drum rotates so that said label reading device can read labels on the sides of cartridges and on the backs of cartridges.
- 6. The storage device of claim 1, wherein said label reading device includesmeans for determining whether the label on the back of a cartridge could be read normally, and means for instructing data read from the side label of the same cartridge if the device failed to read the back label.
- 7. The storage device of claim 6 further comprising a master bar code label, having a master bar code, wherein said label reading device includesmeans for determining whether the label on the back of a cartridge could be read normally, means for instructing a read of the data from the master bar code label on said label reading device if the device failed to read the back label, means for determining whether the master bar code could be read normally, and means for instructing a read of the data from the side label of the same cartridge only when the device succeeded in reading the master bar code.
- 8. The storage device of claim 1, wherein two units of said drum cell are installed in parallel, and said label reading device is rotatable so that it can read labels in each of the two cell drums.
- 9. The storage device of claim 1, wherein said label reading device is installed at a downstream rotation side of the said cell drum against a cartridge entry-exit door for the cell drum, wherein said label reading device can read a cartridge after the cartridge is inserted through said door and said cell drum rotates to another cartridge entry position.
- 10. A large-capacity storage device connected to a computing system with cartridges as storage media, comprising:a data recording and regenerating device for writing data into, and reading it from cartridges, a cartridge entry-exit device for inserting and ejecting cartridges, a cell drum having a plurality of cells for storing cartridges, a media transporting device for transporting cartridges between the cells and said data recording and regenerating device, and a label reading device for reading labels on cartridges, wherein a laser guidance means beside the cartridge in each cell of said cell drum guides laser beams from said label reading device to the side of each cartridge for reading labels by the device, wherein said label reading device has means for determining whether a label on the back of a cartridge could be read normally, and means for instructing data read from a side label of the same cartridge if the device failed to read the back label.
- 11. The storage device of claim 10 further comprising a master bar code label having a master bar code, wherein said label reading device includesmeans for determining whether the label on the back of a cartridge could be read normally, means for instructing a read of the data from the master bar code label on said label reading device if the device failed to read the back label, means for determining whether the master bar code could be read normally, and means for instructing a read of the data from the side label of the same cartridge only when the device succeeded in reading the master bar code.
- 12. A large-capacity storage device connected to a computing system with cartridges as storage media, comprising:a data recording and regenerating device for writing data into, and reading it from cartridges, a cartridge entry-exit device for inserting and ejecting cartridges, a cell drum having a plurality of cells for storing cartridges, a media transporting device for transporting cartridges between the cells and said data recording and regenerating device, and a label reading device for reading labels on cartridges, wherein a laser guidance means beside the cartridge in each cell of said cell drum guides laser beams from said label reading device to the side of each cartridge for reading labels by the device, wherein the media transporting device includes a gripping mechanism for gripping a cartridge, the library device further comprising a mechanism surrounding frame equipped with a first bar code reader for reading data from a back label on the gripped cartridge and a second bar code reader at a frame position opposing the side of a cartridge in a cell gripped by said gripping mechanism, so that labels on both the back and side of a cartridge may be read.
- 13. The storage device of claim 12, whereinsaid label reading device has means for instructing the media transporting device to recheck a cartridge determined as non-labeled by the label reading device for a label, and said media transporting device grips said cartridge in accordance with a recheck signal and checks the cartridge again for a label with said two bar code readers.
- 14. A large-capacity storage device connected to a computing system with cartridges as storage media, comprising:a data recording and regenerating device for writing data into, and reading it from cartridges, a cartridge entry-exit device for inserting and ejecting cartridges, a cell drum having a plurality of cells for storing cartridges, a media transporting device for transporting cartridges between the cell plates and said data recording and regenerating device, and a label reading device at the cell drum for reading labels on cartridges, wherein said label reading device rotates to at least one predetermined position so that a label can be read by said label reading device, and wherein further said label reading device can read more than one label on the cartridges, said label reading device further including, means for comparing data read from a label on the back of a cartridge with that read from a side label of the same cartridge, and means for outputting a cartridge error signal if the data does not match.
- 15. A large-capacity storage device connected to a computing system with cartridges as storage media, comprising:a data recording and regenerating device for writing data into, and reading it from cartridges, a cartridge entry-exit device for inserting and ejecting cartridges, a cell drum having a plurality of cells for storing cartridges, a media transporting device for transporting cartridges between the cell plates and said data recording and regenerating device, a label reading device at the cell drum for reading labels on cartridges, a master bar code label having a master bar code secured, and a label reading device for reading labels on cartridges, said label reading device also reading said master bar code label, wherein said master bar code label is read when a label on a cartridge is unable to be read, to determine whether the label reading device is faulty.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9-357493 |
Dec 1997 |
JP |
|
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A |
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Date |
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7098920 |
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