The present disclosure relates to a dust extractor arrangement with a dust cyclone container, where a fine filter part is adapted to be mounted downstream a coarse filter part.
In workplaces where chips or dust are prone to occur, there is usually a dust extractor used for collecting chips and dust that otherwise would be flying in the air, thus maintaining the quality of the air and cleaning the environment. In this way, the safety of the workplace is ensured, while facilitating the follow-up cleaning.
A conventional dust extractor includes a main body, such as a dust cyclone container, a dust collection container, a coarse filter and a filter cylinder with a fine filter, for example a High-Efficiency Particulate Air (HEPA) filter, which is capable of filtering dust of PM2.5. An exhaust motor is used to suck an airflow with dust into the main body, where relatively heavy dust falls into the dust collection container due to gravity. Relatively light dust is sucked towards the coarse filter which prevents some dust to continue. The dust that continues is sucked through the coarse filter and is guided towards the fine filter in the filter cylinder via a hose that connects the coarse filter and the fine filter. After the fine filter, the air is sucked towards the exhaust motor and blown back into the ambient air.
A fine filter such as a HEPA filter is often referred to as an essential filter in the technical field of industrial grade dust extractors.
When the fine filter is about to be replaced, an operator opens a lid that covers the filter cylinder, unscrews or loosens the filter cylinder, lifts it up and places it in a waste bag. During this process, very small particles that have been retained with the fine filter may come loose and get into the ambient air. Since these particles can be harmful to health, this is undesired. There is thus a desire to provide a dust extractor arrangement that is adapted for a more secure dust handling, in particular when replacing the fine filter that may contain hazardous particles.
It is furthermore desired to provide a dust extractor arrangement that is compact and easily moved along at a work site.
The object of the present disclosure is to provide a dust extractor arrangement that is compact, versatile, easily moved along at a work site, easily transportable between work sites, and enables a secure dust handling, minimizing hazardous dust that is released in surrounding air, in particular when replacing a fine filter.
This object is achieved by means of a dust extractor that comprises a dust cyclone container comprising a dust inlet leading into the dust cyclone container. The dust extractor further comprises a fine filter section adapted to receive at least one fine filter part downstream the dust cyclone container. A contaminated side of the fine filter part is adapted to be fluidly connected to the dust cyclone container via an air channel that at least partly is comprised in a lid arrangement and runs between a cyclone channel connecting rim and a first fine filter section channel connecting rim when the lid arrangement is positioned over the dust cyclone container and the fine filter section.
This provides a compact and integrated dust extractor where the air channel partly is provided in the lid parts and connects the dust cyclone container to the fine filter section when the lid parts are mounted, dispensing with the need for a separate air/dust hose or any other type of protruding arrangement with separate parts
According to some aspects, the lid arrangement is provided with interior wall formations located radially inwards and separated from outermost interior walls of the lid arrangement. In the operative closed configuration of the lid arrangement, the first wall formations comprise at least one wall having a partially circumferential configuration around the center axis of the dust cyclone container and extend essentially in a direction parallel to the center axis of the dust cyclone container. The second wall formations comprise at least one wall having a partially circumferential configuration around the center axis of the fine filter part and extend essentially in a direction parallel to the center axis of the fine filter part when the fine filter part is mounted to the fine filter section.
This means that certain wall parts are formed in the lid arrangement and can be used to partly form the air channel.
According to some aspects, one interior wall formation is adapted to face a filter rim surrounding an opening of a particle containing space inside the fine filter part when the fine filter part is mounted to the fine filter section and the lid arrangement is attached to the fine filter section.
According to some aspects, the interior wall formation is adapted to engage the filter rim.
In this way, the fine filter part is maintained in its mounted position by means of the interior wall formation.
According to some aspects, the interior wall formation is adapted to be positioned a certain distance from the filter rim.
In this way, the fine filter part can be prevented from being detached from its mounted position by means of the interior wall formation.
According to some aspects, the dust extractor comprises a coarse filter part that is adapted to be inserted into the dust cyclone container, and to admit passage of dust particles that are to be retained by means of the fine filter part.
In this way, course dust is retained before reaching the fine filter section, such that the need of replacement of the fine filter part is reduced.
According to some aspects, the air channel is adapted to connect a clean side of the coarse filter part to the contaminated side of the mounted fine filter part.
According to some aspects, the coarse filter part comprises an opening facing the clean side of the coarse filter part, where the opening of the coarse filter part lies in a plane that runs perpendicular to a center axis of the dust cyclone container. An opening of at least one fine filter part that faces the contaminated side of the fine filter part also lies in the plane.
According to some aspects, the coarse filter part comprises an opening facing the clean side of the coarse filter part, where the opening of the coarse filter part lies in a plane that runs perpendicular to a center axis of the dust cyclone container center axis, where there is a distance between an opening of one fine filter part that faces the contaminated side of the fine filter part and the plane. That distance preferably falls below 0.3 times the length of the fine filter part along the center axis of the fine filter part, and more preferably falls below 0.1 times the length of the fine filter part along the center axis of the fine filter part. According to some aspects, the distance is zero.
In this way, a compact and integrated dust extractor is obtained, being versatile, easily moved along at a work site and easily transportable between work sites, where the fine filter section is positioned adjacent the dust cyclone container. The dust cyclone container and the fine filter part have extensions that cross the plane.
According to some aspects, a first distance between a center axis of the dust cyclone container and a center axis of at least one fine filter part falls below a maximum interior diameter of the dust cyclone container.
This provides a further compact and integrated dust extractor where distance between the main extensions of the dust cyclone container and the filter part is relatively small.
According to some aspects, the lid arrangement comprises a relief valve that, when opened, is adapted to enable air from the ambient to enter via the relief valve into a clean side of the coarse filter part in the dust cyclone container, enabling the pressure at the clean side of the coarse filter part to be increased to a degree enabling dust attached to the contaminated side of the coarse filter part to be released from the coarse filter.
In this way, the need for removing and replacing or cleaning the coarse filter is reduced.
According to some aspects, the relief valve is fully automatic and/or manually operated. According to some aspects, the relief valve is mechanically operated.
This means that the relief valve can be configured in many different ways.
According to some aspects, the lid arrangement comprises a first lid part and a second lid part, where the first lid part comprises at least a first air flow containing part, and the second lid part comprises at least a second air flow containing part. The air flow containing parts are adapted to be comprised in the air channel when the lid parts are mounted.
This provides a further compact and integrated dust extractor where the air channel is provided in the lid arrangement and connects the dust cyclone container to the fine filter section when the lid parts are mounted, dispensing with the need for a separate air/dust hose or any other type of protruding arrangement with separate parts
According to some aspects, the first air flow containing part is in the form of a first circumferentially running outer wall adapted to seal against the cyclone sealing rim such that dust and air that moves from the coarse filter part is enclosed by the first air flow containing part and is guided towards and into the second air flow containing part via a first aperture in the first air flow containing part.
According to some aspects, the second air flow containing part is in the form of a second circumferentially running outer wall adapted to seal against the first fine filter section sealing rim that surrounds the fine filter part, where the second air flow containing part comprises a second aperture.
This means that certain wall parts are formed in the lid arrangement and can be used to partly form the air channel.
According to some aspects, the first lid part has a first opening that leads to the first aperture that is adapted to face a second opening in the second lid part when the lid parts are mounted, where the second opening leads to the second aperture.
This enables the two lid parts to partly form the air channel together.
According to some aspects, the lid arrangement comprises a lid seal between the first opening and the second opening. According to some aspects, the lid seal is positioned at one of the openings or at an intermediate sealing part positioned between the first opening and the second opening.
This enables the two lid parts to partly form the air channel together in a sealed manner.
According to some aspects, the first lid part is pivotally attached to the second lid part. According to some aspects, the first lid part is releasably attachable to the dust cyclone container and the second lid part is releasably attachable to the fine filter section.
This means that the two lid parts that can be opened and/or removed separately, independently of each other.
According to some aspects, the dust cyclone container and the fine filter section are arranged adjacent each other, such that a first outer surface of the dust cyclone container and a second outer surface of the fine filter section are arranged to oppose each other. According to some aspects, the first and second outer surfaces have complementary shapes. According to some aspects, the first and second outer surfaces are cylindrical, and the first outer surface has a convex configuration, and the second outer surface has a concave configuration.
This provides a further compact and integrated dust extractor where the dust cyclone container and the fine filter section can be mounted close to each other.
According to some aspects, the concave configuration of the second outer surface creates at least one internal volume for the fine filter section on each lateral side of the dust cyclone container. The volume is adapted to accommodate electronics such as at least part of at least one of a control unit, a circuit board, and cabling.
In this way, a useful volume is created without requiring the overall dimension of the dust extractor to increase.
According to some aspects, an operator panel for communication with an operator is arranged on an outer side of the fine filter section overlapping at least partly with said internal volume of the fine filter section as seen in a direction perpendicular to a plane defined by a center axis of the cyclone dust container and a center axis of at least one fine filter part.
In this way, an operator panel can be mounted without requiring the overall dimension of the dust extractor to increase.
According to some aspects, the fine filter section is adapted to receive at least two fine filter parts arranged in any suitable configuration. According to some aspects, the fine filter section is adapted to receive at least three fine filter parts arranged along a straight line or in a triangular manner.
In this way, the fine filter section can accommodate more than one fine filter part which increases the efficiency.
The present disclosure will now be described more in detail with reference to the appended drawings, where:
Aspects of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings. The different devices, systems, computer programs and methods disclosed herein can, however, be realized in many different forms and should not be construed as being limited to the aspects set forth herein. Like numbers in the drawings refer to like elements throughout.
The terminology used herein is for describing aspects of the disclosure only and is not intended to limit the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
According to some aspects, the dust cyclone container preferably has a generally cylindrical shape, on the outside as well as on the inside, and according to some further aspects, the coarse filter part 9 has a conical shape, preferably the coarse filter part 9 is shaped like a truncated cone, where the cone base is directed upwards in a normal operative position of the dust extractor 1. The terms clean and contaminated should in this context be regarded as relative to each other.
The dust extractor 1 further comprises a frame 6 and wheels 7, 8a, 8b connected to the frame 6, where the frame 6 and the wheels 7, 8a, 8b constitute a mobility section 66 that is connected to a fine filter section 12 and the dust cyclone container 3, where fine filter section 12 has a top 72, indicated in
In the following examples, the motor is assumed to be a blower motor 10. According to some aspects, in this example, the dust cyclone container 3 is fluidly connected to the air outlet 11 via a first lid part 13, a second lid part 14, and the fine filter section 12, where the fine filter section 12 has an inserted fine filter part 15 which according to some aspects has a generally cylindrical shape. In the Figures, only one smaller wheel 7 is shown, although there are two smaller wheels 7 where one is hidden. The fine filter part 15 is constituted by a filter cylinder that comprises a filter material 43, indicated in
In
According to some aspects, the lid parts 13, 14 form a lid arrangement 13, 14 that is arranged to cover a top 4 of the dust cyclone container 3 and the top 72 of the fine filter section 12, in a normal operative configuration of the dust extractor 1.
According to the present disclosure, the first lid part 13 comprises a first air flow containing part 26, indicated in
The air flow containing parts 26, 18 constitute walls 18, 26 for an air channel between the dust cyclone container 3 and the fine filter section 12, more specifically, between the clean side of the coarse filter part 9 and the contaminated side of the fine filter part 15. According to some aspects, these walls 18, 26 mainly extend parallel to a center axis 48 of the dust cyclone container 3, indicated in
According to some aspects, the first air flow containing part 26 is in the form of a first circumferentially running outer wall adapted to seal against a cyclone sealing rim 23 of the dust cyclone container 3 such that dust and air that moves from the coarse filter part 9 is enclosed by the first air flow containing part 26 and is guided towards and into the second air flow containing part 18 via a first aperture 24 in the first air flow containing part 26.
According to some aspects, the second air flow containing part 18 is in the form of a second circumferentially running outer wall adapted to seal against a first fine filter section sealing rim 40 that surrounds the fine filter part 15, where the second circumferentially running outer wall comprises a second aperture 44, indicated in
An advantage with the second air flow containing part 18, when used together with a fine filter comprising axial and radial seals with no outer threads, as illustrated in
According to some aspects, as indicated in
The air channel 47 runs between the cyclone sealing rim 23 and the first fine filter section sealing rim 40, and thus connects the clean side of the coarse filter part 9 with the contaminated side of the fine filter part 15. Preferably, interior surfaces of each of the first- and second lid part 13, 14 make up interior walls of the air channel 47, wherein the interior walls comprise the air flow containing parts 26, 18 as well as ceiling portions 45, 46 of the lid parts 12, 13. The air channel is arranged to define a flow path for the air and fine dust that has passed the coarse filter part 9 when the dust extractor 1 is in operation.
In this way, a compact and integrated air channel 47 is provided and connects the dust cyclone container 3 to the fine filter section 12 when the lid parts 13, 14 are mounted as shown in
According to some aspects, the first lid part 13 comprises a first air guiding part 22 and the second lid part 14 comprises a second air guiding part 17. The first air guiding part 22 is in the form of a partially circumferentially running wall that is running radially within the first air flow containing part 26. The first air guiding part 22 and the first air flow containing part 26 at least partially surround the center axis 48 of the dust cyclone container 3, and extend in a direction parallel to the center axis 48 of the dust cyclone container 3. The second air guiding part 17 is in the form of a partially circumferentially running wall that is running radially within the second air flow containing part 18. The air guiding parts 22, 17 are adapted to reduce turbulence in the air flow, which leads to that the air resistance is lowered.
According to some aspects, the first air guiding part 22 and the first air flow containing part 26 are one and the same item, and according to some further aspects the second air guiding part 17 and the second air flow containing part 18 are the same item. In the case of the air flow containing parts 26, 18 being constituted by outer walls of the lid parts 12, 13, not being constituted by separate walls, the lid parts 13, 14 can according to some aspects comprise one of the air guiding parts 22, 17, or both.
According to some aspects, the lid arrangement 13, 14 is provided with interior wall formations 17, 22, 18, 26 located radially inwards and separated from outermost interior walls of the lid arrangement 13, 14, wherein in the operative closed configuration of the lid arrangement 13, 14, the first wall formations 22, 26 comprising at least one wall having a partially circumferential configuration around the center axis 48 of the dust cyclone container 3 and extend essentially in a direction parallel to the center axis 48 of the dust cyclone container 3. The second wall formations 17, 18 comprise at least one wall having a partially circumferential configuration around the center axis 55 of the fine filter part 15 and extend essentially in a direction parallel to the center axis 55 of the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12.
It is appreciated that the interior wall formations 17, 22, 18, 26 of the lid arrangement may be formed in other ways, and that the wall formations illustrated in the Figures are to be seen as examples. For instance, parts of the air flow between the course filter part 9 and the fine filter part 15 may be guided by the lid arrangement enclosure, i.e. the wall formations 17, 22, 18, 26 are optional, since the lid itself can be used as air guide, albeit with reduced dust extraction performance.
During operation, the blower motor 10 sucks dust and air into the dust cyclone container 3 via the dust inlet 2 to which a dust hose can be attached. In the dust cyclone container 3, relatively heavy dust will fall downwards towards the bottom 4 where it can be collected in a suitable dust container, for example an air-tight bag 59, schematically indicated in
Relatively light dust will be sucked towards the top 4 and the inserted coarse filter part 9 that is used for filtering relatively coarse dust particles in order to spare the fine filter part 15 from these relatively coarse dust particles that otherwise quickly would clog the fine filter part 15. The relatively fine dust particles that pass the coarse filter part 9 are sucked towards the fine filter part 15 where these dust particles, which can be hazardous, are retained. The filtered air is then exhausted via the air outlet 11.
According to some aspects, the lid parts 13, 14 form a lid arrangement 13, 14 that is adapted to be positioned over the dust cyclone container 3 and the fine filter section 12. Generally, the lid arrangement 13, 14 can be constituted by one or more lid parts, not being limited to the two lid parts 13, 14 in the example.
According to some aspects, instead of the previously described lid parts 13, 14, there can be one single lid part that is mounted to both the dust cyclone container 3 and the fine filter section 12, for example by means of rotary fasteners such as screws, nuts and bolts. Preferably, such a single lid part has a horizontal main extension that is orthogonal to the center axis 48 of the dust cyclone container 3 when mounted to the dust extractor 1 in its operative position.
According to some aspects, a first distance DA is the shortest distance between a center axis 60 of the course filter part 9 and a center axis 55 of the fine filter part 15 and falls below a maximum interior diameter DB of the dust cyclone container 3. According to some aspects, the first distance DA is the shortest distance between the the center axis 48 of the dust cyclone container 3 and the center axis 55 of the fine filter part 15. According to some aspects, the first distance DA falls below the maximum interior diameter DB by a factor 1.2 such that DA<1.2DB. According to some aspects, alternatively, DA<1.1DB or DA<1.0DB. This compact structure is enabled by the lid arrangement 13, 14 according to the present disclosure. Here, the center axis 60 of the course filter part 9 coincides with the center axis 48 of the dust cyclone container 3. This need not be the case, and any one, or both, of the center axis 60 of the course filter part 9 and the center axis 55 of the fine filter part 15 may be inclined with respect to the center axis 48 of the dust cyclone container 3. In the case where at least one of the center axis 60 of the course filter part 9 and the center axis 55 of the fine filter part 15 is inclined with respect to the center axis 48 of the dust cyclone container 3, the first distance DA is the shortest distance between the center axis 60 of the course filter part 9 and the center axis 55 of the fine filter part 15 along the extensions of the filter parts 9, 15. In this example, the center axis 60 of the course filter part 9, the center axis 55 of the fine filter part 15 and the center axis 48 of the dust cyclone container 3 are shown to run mutually parallel, but as mentioned above this is not necessary.
According to some aspects, the coarse filter part 9 comprises an opening 65 facing the clean side of the coarse filter part 9. According to some aspects, the opening 65 of the coarse filter part 9 lies in a plane P that runs perpendicular to the center axis 48 of the dust cyclone container 3, and according to some further aspects the opening 28 of the fine filter part 15 also lies essentially in the plane P. According to some aspects, the center axis 48 of the dust cyclone container 3 and the center axis 55 of the fine filter part 15 run parallel as shown in
According to some aspects, the opening 28 of the fine filter part 15 lies a certain distance away from the plane P, where that distance falls below 0.3 times the length of the fine filter part 15 along the center axis 55 of the fine filter part 15, and according to some other aspects that distance falls below 0.1 times the length of the fine filter part 15 along the center axis 55 of the fine filter part 15.
According to some aspects, the first lid part 13 and the second lid part 14 are pivotally connected to each other. This is illustrated in
When the dust extractor 1 is in use, the first lid part 13 is attached to the dust cyclone container 3 and the second lid part 14 is attached to the fine filter section 12. The lid parts 13, 14 can be attached in different ways. Example of attachment means are screws and buckles, clamps, clips or hatches. According to some aspects, the first lid part 13 is attached to the dust cyclone container 3 by means of buckles 38 as indicated in
Preferably, the method by which the first lid part 13 is attached to the dust cyclone container 3 and the method by which the second lid part 14 is attached to the fine filter section 12 are different. Preferably, the attachment method for attaching the second lid part 14 to the fine filter section 12 is more permanent than the attachment method for attaching the first lid part 13 to the dust cyclone container 3. According to some aspects, removing the second lid part 14 requires tools, such as a screwdriver or a wrench. Preferably, the attachment method for attaching the second lid part 14 includes rotary fasteners, such as screws, nuts and bolts.
According to some aspects, opening the first lid part 13 does not require tools. The attachment method by which the first lid part 13 is attached to the dust cyclone container 3 preferably comprises quick release fasteners such as buckles, clamps, clips or hatches, i.e. fasteners which do not require tools. Preferably, the first lid part 13 can be folded open about said pivot axis 50 for access to the coarse filter part 9 or e.g. maintenance while the second lid part 14 is still attached to the fine filter section 12.
With special reference to
According to some aspects, opening the first lid part 13 provides direct access to the coarse filter part 9 and opening the second lid part 14 provides direct access to the fine filter part 15. Removing the lid arrangement 13, 14 provides direct access to both filter parts 9, 15.
An advantage with the two-part lid illustrated in, e.g.,
As will be discussed in more detail below in connection to
According to some aspects, as shown in
According to some aspects, more in detail, the dust cyclone container 3 and the fine filter section 12 are arranged adjacent each other, such that a first outer surface 51 of the dust cyclone container 3 and a second outer surface 52 of the fine filter section 12 are arranged to oppose each other. According to aspects, the first and second outer surfaces 51, 52 have complementary shapes. Preferably, the first and second outer surfaces 51, 52 are cylindrical, and the first outer surface 51 has a convex configuration and the second outer surface 52 has a concave configuration. The concave configuration of the second outer surface 52, creates an internal space, said volumes 53A, 53B, for the fine filter section 12 on each lateral side of the dust cyclone container 3. According to aspects, at least one of these volumes 53A, 53B, in this example the second volume 53B, accommodates electronics such as at least part of at least one of said control unit 27, circuit board 54 and cabling. According to aspects, a user interface in the form of said operator panel 39 for communication with an operator is arranged on an outer side of the fine filter section 12, overlapping at least partly with the second volume 53B of the fine filter section 12 as seen in a direction perpendicular to a plane defined by the center axis 48 of the cyclone dust container 3 and the center axis 55 of the fine filter part 15.
According to further aspects, a power inlet 56 for powering the dust extractor 1 and possibly a power outlet 57 for powering a dust emitting power tool is arranged on an outer side of the fine filter section 12 overlapping at least partly with the first volume 53A of the fine filter section 12 as seen in a direction perpendicular to a plane defined by the center axis 48 of the cyclone dust container 3 and the center axis 55 of the fine filter part 15. Preferably, the operator panel 39 and the power inlet 56 are located on opposite lateral sides of the fine filter section 12. Preferably, the operator panel 39 and the power outlet 57 are located on opposite lateral sides of the fine filter section 12. According to aspects, the fine filter section 12 is arranged attached to the dust cyclone container 3 by fasteners, such as screws, nuts and bolts.
According to some aspects, the first lid part 13 is provided with a relief valve arrangement comprising a relief valve 58, wherein the relief valve 58 is arranged integrated in the first lid part 13. The relief valve 58 may be fully automatic or manually operated. The relief valve 58 may be mechanically or electrically operated. Preferably, the relief valve 58 is fully mechanical such that the first lid part 13 is free from cabling and electronics. Opening of the relief valve 58 enables air from the ambient to enter via the relief valve 58 into the clean side of the coarse filter part 9 in the dust cyclone container 3 such that it enables cleaning of the coarse filter part 9, more specifically, increasing the pressure to a degree enabling dust attached to the contaminated side of the coarse filter part 9 to be released from the coarse filter 9.
Thereby, the time between manual filter cleaning or replacement can be prolonged. Preferably, the relief valve 58 is arranged on the first lid part 13 in the region of the center axis 48 of the dust cyclone container 3 when the first lid part 13 is in its closed operative position. According to some aspects, the relief valve 13 automatically senses when the resistance for the air flowing through the coarse filter part 9 has become too great, i.e. above a first threshold level for air resistance, and then the relief valve 58 is configured to be opened until the air resistance is below the first threshold level. Alternatively, the relief valve 58 is configured to alternate between open and closed until the air resistance is below the first threshold level. Alternatively, the relief valve 58 is configured to be opened, or alternated, until the air resistance is below a second threshold level, different from the first threshold level.
The lid arrangements of the dust extractors discussed herein may also comprise other forms of relief valves, e.g., manually operated mechanical relief valves without automatic function.
Furthermore, in accordance with the present disclosure, with reference also to
According to some aspects, the filter lid 16 comprises a handle 19 such that a user is enabled to lift and handle the fine filter part 15 by means of the handle 19 when the filter lid 16 is mounted to the fine filter part 15.
According to some aspects, the fine filter part 15 comprises filter mounting thread means 20, indicated in
According to some aspects, the filter lid 16 is adapted to be snapped in place when mounted to the fine filter part 15. The filter lid 16 is then made in a resilient material that has a certain flexibility allowing a snap-fit.
According to some aspects, the fine filter part 15 comprises filter closing thread means 21 that are adapted to engage corresponding lid thread means 30, indicated in
The filter mounting thread means 20 are shown as outer thread means and the filter section thread means 25 are shown as inner thread means. The reverse is of course possible, as well as the inner/outer position of these thread means 20, 25. Here, the filter mounting thread means 20 are located at the opening 28 but could just as well be located at the bottom 29 of the fine filter section. The filter section thread means 25 are of course located correspondingly.
The filter closing thread means 21 are shown as inner thread means, and the lid thread means 30 are shown as outer thread means, the reverse is of course possible.
The thread means 20, 25; 21, 30 can be of many kinds, for example in the form of ordinary threads, as shown in this example, with reference to
In this way, when the filter section thread means 25 are constituted by bayonet thread slots 25, the bayonet pins 20 will meet a well-defined stop during tightening such that over-tightening is avoided. The filter mounting thread means 20 thus comprise bayonet pins 20 and the filter section thread means 25 comprise bayonet thread slots 25.
According to some aspects, the filter mounting thread means 20 and the filter section thread means 25 are adapted to be tightened in a first direction of rotation, and to be released in a second direction of rotation, opposite the first direction of rotation. The filter closing thread means 21 and the lid thread means 30 are adapted to be tightened in the second direction of rotation, and to be released in the first direction of rotation.
This means that, on one hand, the filter mounting thread means 20 and the filter section thread means 25, and on the other hand, the filter closing thread means 21 and the lid thread means 30, have mutually opposite thread directions.
Furthermore, this means that when the fine filter part 15 is about to be removed from the fine filter section 12, the lid parts 13, 14 are removed and the filter lid 16 screwed onto the fine filter part 15 by letting the lid thread means 30 engage the filter closing thread means 21 in the second direction of rotation such that the filter lid 16 becomes securely mounted to the fine filter part 15, closing the opening 28 such that harmful particles become contained within the fine filter part 15. When the filter lid 16 has been mounted to the fine filter part 15, the screwing of the lid can continue in the same direction, and now the fine filter part 15 becomes released from the fine filter section 12 since the filter mounting thread means 20 and the filter section thread means 25 are released from each other in the second direction of rotation.
In other words, the same rotation direction that secures the filter lid 16 to the fine filter part 15 releases the fine filter part 15 from the fine filter section 12, which ensures a smooth, safe and reliable removal of the fine filter part 15 as illustrated in
According to some aspects, the first direction of rotation is clockwise, and the second direction of rotation is counterclockwise.
For the fine filter part 15, there are filter mounting thread means 20 that are adapted for mounting the fine filter part 15 to the fine filter section, and filter closing thread means 21 that are adapted to receive filter lid thread means 30.
According to some aspects, the filter mounting thread means 20 and the filter closing thread means 21 are adapted to be tightened in opposite directions.
According to some aspects, the fine filter part 15 comprises a filter rim 32 surrounding the opening 28, where the filter rim 32 comprises wedge-shaped protrusions 31 that enable a user to screw the fine filter part 15 in the first direction of rotation, enabling a user to easily mount the fine filter part 15 to the fine filter section 12. Other protrusion shapes are of course conceivable.
According to some aspects, the fine filter part 15 is in the form of a “High Efficiency Particulate Air” or “High Efficiency Particulate Arrestance” filter, normally referred to as a HEPA filter. Examples of suitable HEPA classes are class 13 and class 14. That means that the filter material 43 is a material that complies with these specifications. The HEPA filter is an example of an essential filter for an industrial grade dust extractor.
According to some aspects, the fine filter section 12 comprises a second fine filter section sealing rim 64, indicted in
According to some aspects, with reference to
When the used fine filter part 15 has been removed, the replacement fine filter part 15 can be mounted to the fine filter section 12.
According to some aspects, with reference to
According to some aspects, the filter mounting thread means 20 and the filter section thread means 25 are released in the second direction of rotation and the filter lid thread means 30 and the filter closing thread means 21 are tightened in the second direction of rotation.
According to some aspects, the method further comprises mounting S400 a replacement fine filter part 15 to the fine filter section 12 by screwing the replacement fine filter part 15 in the first direction of rotation, opposite the second direction of rotation.
It is appreciated that the filter mounting thread means 20 are optional and may be replaced or at least complemented by the sealing gasket 73 discussed above in connection to
Thus, there is also disclosed herein a method for handling a fine filter part 15 that is mounted in a fine filter section 12 of a dust extractor 1. The method comprises screwing S100 a filter lid 16, having filter lid thread means 30, onto the fine filter part 15, having corresponding filter closing thread means 21, by letting the filter lid thread means 30 engage the filter closing thread means 21 such that the filter lid 16 becomes attached to the fine filter part 15). The method also comprises removing S300 the fine filter part 15 from the fine filter section 12 by pulling the filter lid 16 attached to the fine filter part 15 in direction of a center axis 55 of the fine filter part 15, out from the fine filter section 12.
There is furthermore disclosed herein a method for handling a fine filter part 15 that is to be mounted in a fine filter section 12 of a dust extractor 1. The method comprises obtaining a fine filter part 15 having filter closing thread means 21, wherein the fine filter part is sealed by a filter lid 16 having corresponding filter lid thread means 30 engaging the closing thread means 21, inserting the fine filter part 15 with the filter lid 16 into the fine filter section 12 of the dust extractor 1 in direction of a center axis 55 of the fine filter part 15, and removing the filter lid 16 from the fine filter part 15 by unscrewing the filter lid 16.
The present disclosure is not limited to the above examples but may vary freely within the scope of the appended claims. For example, the blower motor 10 may be powered by an external power source such as electrical mains via a power cord, or by means of an onboard power source such as a rechargeable battery. According to some aspects, the blower motor 10 can be powered both via an external power source and an onboard power source, either one at a time or on combination. Rechargeable batteries may be re-charged via the electrical mains both when the blower motor 10 is idle and when it is active, the electrical mains then being used for powering any one of the blower motor 10 and a battery charger, or both at the same time.
According to some aspects, the dust cyclone container 3 is not adapted to receive a coarse filter, instead the dust cyclone container 3 comprises a first cyclone and a swirl generator, where the first cyclone is integrated into a larger collection cyclone, which relieves the inner cyclone and its flow channels from the largest dust particles as well as larger items which can be sucked in as described in WO 2013052000. This arrangement dispenses with the need for a separate coarse filter. More than two cyclones are also conceivable. According to some aspects, a cyclone container is adapted to separate about 85% of the acquired dust. According to some aspects, there can be two or more dust cyclone containers with, or without a swirl generator.
According to some aspects, at least one of the cyclone sealing rim 23 and the first fine filter sealing rim 40 comprises a sealing item such as a rubber ring or is in the form of a plastic rim. Generally, the sealing rims 23, 40 are constituted by channel connecting rims 23, 40 that need not have a completely sealing function. The air channel 47 is generally adapted to run between a cyclone channel connecting rim 23 and a fine filter section channel connecting rim 40, when the lid arrangement 13, 14 is mounted.
This means that, according to some aspects, the first air flow containing part 26 is in the form of a first circumferentially running outer wall adapted to seal against a cyclone channel connecting rim 23, and the second air flow containing part 18 is in the form of a second circumferentially running outer wall adapted to seal against a fine filter channel connecting rim 40 that surrounds the fine filter part 15.
The dust cyclone container 3 can also be referred to as a pre-filter unit. The fine filter part 15 can also be referred to as an essential filter. The coarse filter part 15 can also be referred to as a pre-filter part.
With reference to
According to some aspects, there is a second distance DA′ that is a shortest distance between the center axis 60 of the course filter part 9 and the center axis of a fine filter part 15B, 15C that is positioned farthest from the coarse filter part 9 as illustrated in
With reference to
According to some aspects, the at least one battery slot 62 is positioned between or below a bottom 29 of the fine filter part 15 in a normal operative position of the dust extractor 1, where the bottom 29 is positioned opposite the opening 28 of the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12.
According to some aspects, the battery slot 62 at least partly is positioned on, or below, a bottom plane Pb that runs perpendicular to the center axis 48 of the dust cyclone container 3 and where a bottom 5 of the dust cyclone container 3, in the region of the mounting position for the dust container 59, lies in the bottom plane Pb. According to aspects, the at least one battery slot 62 is arranged such that the direction of insertion of the at least one battery into the at least one slot is essentially parallel with the plane Pb and in a direction towards the dust container 3.
According to some aspects, the battery slot 62 is positioned below the bottom 29 of the fine filter part 15 and the bottom plane Pb, where the bottom 29 is positioned opposite the opening 28 of the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12, and where the bottom plane Pb runs perpendicular to the center axis 48 of the dust cyclone container 3, and where the bottom 5 of the dust cyclone container 3, in the region of the mounting position for the dust container 59, lies in the bottom plane Pb.
According to some aspects, the onboard battery 61 comprises at least two battery cell parts. As shown in
Generally there is a battery housing part 67 that in turn comprises at least one battery slot. According to some aspects, the battery housing part 67 is mounted to the fine filter section 12 or to the mobility section 66. The blower motor 10, or blower motors, is positioned in the fine filter section 12.
The battery slot 62 may, as illustrated in
According to aspects, the battery slot 62 comprises a first battery compartment 68 and a second battery compartment 69, where one or both battery compartments 68, 69 comprise a cooling air entry aperture 81 and a cooling air exit aperture 82, where the air through the fine filter part 15 is arranged to enter the battery compartment via the cooling air entry aperture 81 after having passed through the fine filter part, and to exit the battery compartment via the cooling air exit aperture 82.
The lid also comprises a handle portion 85, which allows an operator to push and/or pull the machine in a convenient manner. The handle portion is integrated with the lid, as shown in
The terms upstream and downstream are defined relative a normal flow direction during normal running of the dust extractor 1.
According to some aspects, generally, the fine filter part 15 can be mounted to the fine filter section 12 in other ways than previously described. Generally, the fine filter part 15 comprises filter mounting engagement means 20, 73 that are adapted for sealingly mounting the fine filter part 15 to an operational filtering position in the fine filter section 12. The filter mounting engagement means can be constituted by the previously described filter mounting thread means 20 that are adapted to engage corresponding filter section thread means 25 in the fine filter section 12 when the fine filter part 15 is mounted to the fine filter section 12.
Alternatively, according to some aspects, with reference to
The combination of the axial seal part with the radial seal part provides friction to resist turning of the fine filter part when received in the fine filter part section. This friction simplifies, e.g., closing and opening the fine filter by the threaded fine filter lids disclosed herein.
According to some aspects, the seal 73 may comprise an intermediate seal part 73b located axially between the axial seal part 73a and the radial seal part 73c. These seal parts 73a, 73b, 73c are preferably coherently arranged and are separated along the center axis 55 of the fine filter part 15. The axial seal part 73a is closest to the opening 28 and the intermediate seal part 73b is arranged between the axial seal part 73a and the radial seal part 73c along an axis parallel to the center axis 55.
Alternatively, the seal 73 comprises at least two seal portions circumventing the fine filter part 15, the portions being separated axially by a distance, i.e. the seal 73 does not constitute one coherent body but at least two separate bodies, a first portion of the seal 73 comprising the axial seal part 73a and the second portion of the seal 73 comprising the radial seal part 73c.
According to some aspects, the axial seal part 73a protrudes beyond the radial seal part 73c in a direction perpendicular to the center axis 55.
According to some aspects, a cross-section of the radial seal part 73c along a plane through the center axis of the fine filter part 15 has a tapered form, tapering radially outwards.
According to some aspects, the axial seal part 73a and the radial seal part 73c mainly protrude away from the intermediate seal part 73b, perpendicular to the center axis 55.
According to some aspects, as illustrated schematically and enlarged in
This means that when the fine filter part 15 is mounted to the fine filter section 12, the radial seal part 73c of the seal 73 is brought into engagement with the indented portion 77. The radial seal part 73c of the seal 73 is thus snapped into place such that a user can know when the fine filter part 15 has been correctly mounted to the fine filter section 12.
When removing the fine filter part 15 from the fine filter section 12, the filter lid 16 is mounted to the fine filter part 15 as described previously and then, by holding the handle 19, a user can lift the fine filter part 15 out of the fine filter section 12 by overcoming the friction between the seal 73 and the indented portion 77 such that the fine filter part 15 is released.
When the filter lid 16 is mounted to the fine filter part 15, it can be screwed into place without the fine filter part 15 turning in the fine filter section 12 due to the friction between the seal 73 and the edge 74.
According to some aspects, the intermediate seal part 73b does not need to be in contact, at least partially, with the fine filter section 12 when the fine filter part 15 is mounted to the fine filter section 12.
According to some aspects, the filter rim 32 is made in a plastic material.
According to some aspects, with reference to
According to some aspects, the second air guiding part 17 is either adapted to be in a sealing contact with the filter rim 32, and at least adapted to engage the filter rim 32, or adapted to be positioned a certain distance from the filter rim 32. In any case, the second air guiding part 17 is adapted to prevent the fine filter part 15 from getting loose from its mounted position in the fine filter section 12. This is the case for any type of filter mounting engagement means 20, 73.
According to some aspects, in the case of the filter mounting engagement means comprising the circumferentially running seal 73 as described above with reference to
According to some aspects, in the case of the filter mounting engagement means comprising the filter mounting thread means 20, when closing the lid arrangement 13, 14 such that in particular the second lid part 14 becomes attached to the fine filter section 12, an incorrectly mounted fine filter part 15 can be detected by the second lid part 14 not being possible to close completely, the second air guiding part 17 contacting the filter rim 32 in an incorrectly elevated position.
It need not be the previously described second air guiding part 17 that is adapted to face the filter rim 32 of the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12 and the lid arrangement 13, 14 is attached to the fine filter section 12 as described above. It may be any suitable interior wall formation 17, 18, such as for example the second air flow containing part 18. The second air flow containing part 18 can be the only interior wall formation in the second lid part 14, and be positioned such that it is adapted to face the filter rim 32 of the fine filter part 15 as described.
The present disclosure relates to a dust extractor 1 comprising a dust cyclone container 3 comprising a dust inlet 2 leading into the dust cyclone container 3, the dust extractor 1 further comprising a fine filter section 12 adapted to receive at least one fine filter part 15 downstream the dust cyclone container 3, wherein a contaminated side of the fine filter part 15 is adapted to be fluidly connected to the dust cyclone container 3 via an air channel 47 that at least partly is comprised in a lid arrangement 13, 14 and runs between a cyclone channel connecting rim 23 and a first fine filter section channel connecting rim 40, when the lid arrangement 13, 14 is positioned over the dust cyclone container 3 and the fine filter section 12.
According to some aspects, the lid arrangement 13, 14 is provided with interior wall formations 17, 22, 18, 26 located radially inwards and separated from outermost interior walls of the lid arrangement 13, 14, wherein in the operative closed configuration of the lid arrangement 13, 14, the first wall formations 22, 26 comprise at least one wall having a partially circumferential configuration around the center axis 48 of the dust cyclone container 3 and extend essentially in a direction parallel to the center axis 48 of the dust cyclone container 3, whereas the second wall formations 17, 18 comprise at least one wall having a partially circumferential configuration around the center axis 55 of the fine filter part 15 and extend essentially in a direction parallel to the center axis 55 of the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12.
According to some aspects, one interior wall formation 17, 18 is adapted to face a filter rim 32 surrounding an opening 28 of a particle containing space inside the fine filter part 15 when the fine filter part 15 is mounted to the fine filter section 12 and the lid arrangement 13, 14 is attached to the fine filter section 12.
According to some aspects, the interior wall formation 17, 18 is adapted to engage the filter rim 32.
According to some aspects, the interior wall formation 17, 18 is adapted to be positioned a certain distance from the filter rim 32.
It is appreciated that a lid arrangement 13, 14 comprising the interior wall formations for guiding an air flow between the pre-separator and the fine filter part can also be used together with other types of dust extractors, and is therefore not limited to the dust extractor examples provided herein. Thus, there is disclosed herein a lid arrangement 13, 14 for a dust extractor 1, wherein the lid arrangement 13, 14 is provided with interior wall formations 17, 22, 18, 26 separated from outermost interior walls of the lid arrangement 13, 14, wherein the interior wall formations 17, 22, 18, 26 are configured to define an air channel 47. These interior wall formations may both provide increased mechanical strength to the lid, rendering it more stiff and able to absorb mechanical impacts better, and may also provide a reduction in turbulence in the air flow, which is an advantage.
According to some aspects, the interior wall formations 17, 22, 18, 26 are connected to the outermost interior walls of the lid arrangement 13, 14 by structural supporting elements configured to provide an increased mechanical robustness to the lid arrangement 13,14.
According to some aspects, the interior wall formations 17, 22, 18, 26 are at least partially configured with turbulence reducing annular shapes.
According to some aspects, the interior wall formations 17, 22, 18, 26 are at least partially configured with turbulence reducing annular shapes.
According to some aspects, the interior wall formations 17, 22, 18, 26 extend tangentially to the outermost interior walls of the lid arrangement 13, 14.
According to some aspects, the dust extractor comprises a coarse filter part 9 that is adapted to be inserted into the dust cyclone container 3, and to admit passage of dust particles that are to be retained by means of the fine filter part 15.
According to some aspects, the air channel 47 is adapted to connect a clean side of the coarse filter part 9 to the contaminated side of the mounted fine filter part 15.
According to some aspects, the coarse filter part 9 comprises an opening 65 facing the clean side of the coarse filter part 9, where the opening 65 of the coarse filter part 9 lies in a plane P that runs perpendicular to a center axis 48 of the dust cyclone container 3, where an opening 28 of at least one fine filter part 15 that faces the contaminated side of the fine filter part 15 also lies in the plane P.
According to some aspects, the coarse filter part 9 comprises an opening 65 facing the clean side of the coarse filter part 9, where the opening 65 of the coarse filter part 9 lies in a plane P that runs perpendicular to a center axis 48 of the dust cyclone container 3 center axis, where there is a distance between an opening 28 of one fine filter part 15 that faces the contaminated side of the fine filter part 15 and the plane P, where that distance preferably falls below 0.3 times the length of the fine filter part 15 along the center axis 55 of the fine filter part 15, and more preferably falls below 0.1 times the length of the fine filter part 15 along the center axis 55 of the fine filter part 15.
According to some aspects, the distance is zero.
According to some aspects, the plane P runs perpendicular to a center axis 55 of at least one fine filter part 15.
According to some aspects, a first distance DA between a center axis 48 of the dust cyclone container 3 and a center axis 55 of at least one fine filter part 15 falls below a maximum interior diameter DB of the dust cyclone container 3.
According to some aspects, the lid arrangement 13, 14 comprises a relief valve 58 that, when opened, is adapted to enable air from the ambient to enter via the relief valve 58 into a clean side of the coarse filter part 9 in the dust cyclone container 3, enabling the pressure at the clean side of the coarse filter part 9 to be increased to a degree enabling dust attached to the contaminated side of the coarse filter part 9 to be released from the coarse filter 9.
According to some aspects, the relief valve 58 is fully automatic and/or manually operated.
According to some aspects, the relief valve 58 is mechanically operated.
According to some aspects, the lid arrangement 13, 14 comprises a first lid part 13 and a second lid part 14, where the first lid part 13 comprises at least a first air flow containing part 26, and the second lid part 14 comprises at least a second air flow containing part 18, where the air flow containing parts 26, 18 are adapted to be comprised in the air channel 47 when the lid parts 13, 14 are mounted.
According to some aspects, the first air flow containing part 26 is in the form of a first circumferentially running outer wall adapted to seal against the cyclone sealing rim 23 such that dust and air that moves from the coarse filter part 9 is enclosed by the first air flow containing part 26 and is guided towards and into the second air flow containing part 18 via a first aperture 24 in the first air flow containing part 26.
According to some aspects, the second air flow containing part 18 is in the form of a second circumferentially running outer wall adapted to seal against the first fine filter section sealing rim 40 that surrounds the fine filter part 15, where the second air flow containing part 18 comprises a second aperture 44.
According to some aspects, the first lid part 13 has a first opening 35 that leads to the first aperture 24 that is adapted to face a second opening 36 in the second lid part 14 when the lid parts 13, 14 are mounted, where the second opening leads to the second aperture 44.
According to some aspects, the lid arrangement 13, 14 comprises a lid seal 37 between the first opening 35 and the second opening 36.
According to some aspects, the lid seal 37 is positioned at one of the openings 35, 37 or at an intermediate sealing part positioned between the first opening 35 and the second opening 36.
According to some aspects, the first lid part 13 is pivotally attached to the second lid part 14.
According to some aspects, the first lid part 13 is releasably attachable to the dust cyclone container 3 and the second lid part 14 is releasably attachable to the fine filter section 12.
According to some aspects, the dust cyclone container 3 and the fine filter section 12 are arranged adjacent each other, such that a first outer surface 51 of the dust cyclone container 3 and a second outer surface 52 of the fine filter section 12 are arranged to oppose each other.
According to some aspects, the first and second outer surfaces 51, 52 have complementary shapes.
According to some aspects, the first and second outer surfaces 51, 52 are cylindrical, and the first outer surface 51 has a convex configuration and the second outer surface 52 has a concave configuration.
According to some aspects, the concave configuration of the second outer surface 52 creates at least one internal volume 53A, 53B for the fine filter section 12 on each lateral side of the dust cyclone container 3, where the volume 53A, 53B is adapted to accommodate electronics such as at least part of at least one of a control unit 27, a circuit board 54, and cabling.
According to some aspects, an operator panel 39 for communication with an operator is arranged on an outer side of the fine filter section 12 overlapping at least partly with said internal volume 53A, 53B of the fine filter section 12 as seen in a direction perpendicular to a plane defined by a center axis 48 of the cyclone dust container 3 and a center axis 55 of at least one fine filter part 15.
According to some aspects, the fine filter section 12 is adapted to receive at least two fine filter parts 15A, 15B, 15C arranged in any suitable configuration.
According to some aspects, the fine filter section 12 is adapted to receive at least three fine filter parts 15A, 15B, 15C arranged along a straight line.
According to some aspects, the fine filter section 12 is adapted to receive three fine filter parts 15A, 15B, 15C arranged in a triangular manner.
Number | Date | Country | Kind |
---|---|---|---|
2050697-8 | Jun 2020 | SE | national |
2050865-1 | Jul 2020 | SE | national |
2050985-7 | Aug 2020 | SE | national |
2050986-5 | Aug 2020 | SE | national |
2050987-3 | Aug 2020 | SE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/SE2021/050536 | 6/4/2021 | WO |