The present invention relates generally to cap formation for outfitting an upper lid assembly of a beverage can. More particularly, the present invention relates to a re-closeable cap as variously exemplified for integral assembly with or attachment to an upper can portion or lid assembly of a beverage can for covering a beverage-letting aperture formed in the upper can portion or lid assembly and/or for controlling beverage flow through or ready access to the beverage-letting aperture.
The present invention was born from the recognition of a need in the prior art for a re-closeable cap that is easily outfittable upon a beverage can or easily pre-packaged atop beverage cans for consumer use. To address this need in the art, the author considered ways to develop a re-closeable cap that would be easy for a consumer to understand and to provide a cap that would require a subconsciously similar motor task memory type of function on par with that of opening a can with a can opener, for example. The author determined the importance for market adoption of a re-closeable cap may well stem from a flip-flop functioning mechanism to mimic the current teeter-totter type mechanism for opening cans of this type.
The presently described inventive concepts build upon the disclosures set forth in U.S. patent application Ser. No. 16/791,062 ('062 Application) and International Patent Application No. PCT/US2020/030882 ('882 Application) by providing a cap formation designed for integral assembly with or attachment to an upper can portion or lid assembly of a typical or state of the art beverage can ensemble, comprising a lower can body and an upper lid assembly attached to the lower can body after the top of the can body is trimmed. The lid assembly and the can body comprise flange structures which together are bent and seamed to secure the lid assembly after filing the can body with beverage or consumable material. The present invention is configured to outfit the lid assembly by the packager or manufacturer so as to provide a permanent, low-cost cap solution for typical lid assemblies.
The prior art thus perceives a need for a low cost, unibody, re-closeable can cap for outfitting an upper lid assembly portion of a beverage can and enabling a user to selectively cover the upper lid assembly portion for preventing contaminants from freely entering the otherwise open beverage can and further for controlling beverage flow from an open beverage can. Further, the prior art perceives a need for a re-closeable cap for outfitting a beverage can with a view toward improving or adding hygienic protections to beverage cans coming from manufacturers and/or beverage packaging companies throughout the distribution channels terminating at the user consumption point. The present invention attempts to address this perceived need by providing certain low cost, unibody, re-closeable cap formations for outfitting lid assemblies of beverage cans and providing removable barriers thereupon as the outfitted lid assemblies of beverage cans move through distribution channels.
To achieve the foregoing and other readily apparent objectives, the present invention may be said to essentially teach or disclose a lid cap or lid-cap combination when integrally formed with or fixedly attached to a lid assembly of a beverage can. In this regard, various lid cap embodiments described hereinafter are configured to outfit a lid assembly of a beverage can or a lid assembly that is attachable to a lower can body. The lid assembly usable in combination with the various lid caps essentially comprises a lid rim or lid rim portion, a lid capping plate, and a lid groove intermediate the lid rim and the lid capping plate.
In a first perspective, the various lid caps according to the present invention may be fairly said to essentially comprise a cap groove and a cap plate. The cap plate is centrally located relative to the cap groove, which cap groove is configured for attaching the lid cap to the lid assembly by mated engagement. The cap plate further preferably comprises a pivot structure. The pivot structure is pivotal for selectively providing a can-opening access aperture and selectively closing the can-opening access aperture. The can-opening access aperture enables a user to consume can contents by way of a can opening formed in the lid capping plate.
In certain lid cap embodiments, the cap groove is configured for mated insertion into the lid groove for attaching the lid cap to the lid assembly. A select lid cap may preferably also comprise a fastener-letting aperture. This lid cap may be attached to the lid capping plate via the can opener element and a fastener as extended through the fastener-letting aperture.
In certain iterations, an adhesive layer or adhesive portion may be provided intermediate the lid groove and the cap groove for fixedly attaching the lid cap to the lid assembly thereby forming a lid-cap combination. The adhesive may be of a heat-treatable type and may be set in combination with pressure applications. In this regard, it will be further recalled that the cap groove may be alternatively mechanically pressed into the lid groove via a tight structural engagement for fixedly attaching the lid cap to the lid assembly and forming a lid-cap combination.
In a second perspective, the present invention may be said to essentially provide a lid-cap combination for lidding-capping a lower can body. In this regard, the lower can body is lidded with a lid assembly by state-of-the-art methods, and the lid assembly as described is outfitted or capped with a lid cap as various exemplified. A select lid-cap combination may be said to essentially comprise a lid assembly and a lid cap. The lid assembly may be said to essentially comprise a lid rim portion, a lid capping plate, and a can opener element. The lid rim portion is attachable to a lower can body for lidding the lower can body.
The lid cap essentially comprises a cap plate centrally located relative to an outer cap periphery, which cap plate essentially comprises a fastener-letting aperture. The can opener element is attached to the lid capping plate via a fastener as extended through the fastener-letting aperture thereby sandwiching the cap plate intermediate the can opener element and the lid capping plate for firstly attaching the lid cap to the lid assembly. The lid assembly preferably comprises a lid groove intermediate the lid rim portion and the lid capping plate, and the lid cap may further preferably comprise a cap groove inwardly adjacent the outer cap periphery, which cap groove is configured for mated insertion into the lid groove for secondly attaching the lid cap to the lid assembly.
The cap plate may further preferably comprise a pivot structure for selectively providing a can-opening access aperture and selectively closing the can-opening access aperture. The can-opening access aperture enables a user to consume can contents by way of a can opening formed in the lid capping plate via the can opener element and the pivot structure. The pivot structure may preferably comprise a reconfigurable portion. The reconfigurable portion, being formed from or comprising a resilient or elastic material, is resiliently actuable intermediate at least two utilitarian configurations.
In a first aspect, the reconfigurable portion is resiliently actuable intermediate a first relaxed raised configuration and an actuated collapsed configuration. The first relaxed raised configuration enables a user to more easily manually pivot the pivot structure (and is relatively easy to manufacture by thermoforming processes) whereas the actuated collapsed configuration reduces volumetric space occupied by the reconfigurable portion (e.g. for packaging purposes). Configurations other than the first relaxed raised configuration are difficult, if not impossible, to provide by thermoforming processes given large gaps and laterally extending projections.
The cap groove may preferably comprise an outer groove terminal edge. The lid-cap combination is preferably nestable with a series of successive substantially identical lid-cap combinations such that the outer groove terminal edge(s) of lower lid-cap combinations space and support nested upper lid-cap combinations. The outer groove terminal edges of lower lid-cap combinations space nested upper lid-cap combinations for accommodating the actuated collapsed configurations of the reconfigurable portions.
In a second aspect, the internal resilience of the reconfigurable portion is operable to return the reconfigurable portion toward the first relaxed raised configuration when a collapsing force is removed therefrom. In this regard, the internal resilience of the reconfigurable portion is operable to return the reconfigurable portion to a second relaxed raised configuration when the collapsing force is removed therefrom, which second relaxed raised configuration is of a lesser raised height as compared to the first relaxed raised configuration. This feature provides packaging companies to modify packaging protocols, as discussed hereinabove. The reconfigurable portion is further preferably resiliently actuable intermediate an upwardly extending configuration and a downwardly extending configuration, which downwardly extending configuration is configured to selectively plug the can opening.
Other features and objectives of the invention will become more evident from a consideration of the following brief descriptions of patent drawings.
Referring now to the drawings with more specificity, the following specifications generally describe certain re-closeable lid caps as variously exemplified for outfitting and capping lid assemblies of beverage cans, which beverage cans have become relatively standard in the industry for serving beverages to consumers. A beverage can essentially comprises a lower can body and a lid assembly. A lower can body 10 separately attachable to a lid assembly 110 and usable in combination with the re-closeable lid caps according to the present invention is generally depicted and referenced throughout the illustrative matter submitted in support of these specifications.
Whereas the detailed descriptions of U.S. patent application Ser. No. 16/791,062 ('062 Application) and International Patent Application No. PCT/US2020/030882 ('882 Application), to which this application claims a benefit, discuss the beverage can as a singular article of manufacture, these specifications shift somewhat the focus toward the lid assembly 110 that is separately attachable to a lower can body 10. The illustrative matter submitted in support of these descriptions, for example, show a lower can body 10 detached from the lid assembly 110. The lower can body 10 as detached from the lid assembly 110 more clearly shows a frustoconical neck portion 9, an upper can body flange 114, and a can neck opening 115 as depicted in
The lid assembly 110 attachable to the lower can body 10 may be said to preferably comprise a lid flange or rim portion as at 108, a lid capping plate as at 7, and a circumferential lid groove 107 intermediate the lid flange 108 and the lid capping plate 7. The lid flange 108 and the can flange 114 are together crimped to finally attach/seam the lid assembly 110 to the lower can body 10 to form a can rim 8, the upper/outer portion of which is the lid flange otherwise described as a lid/can rim portion in radial outer adjacency to the lid groove 107. The lid assembly 110 further comprises a can opener element as at 5. The can opener element 5 comprises an axis or center of rotation 2 extending through a rivet fastener 122 and a cooperating can opener loop flange 102 through which the rivet 122 extends via loop flange aperture 103 for attaching the can opener element 5 to the lid capping plate 7 enabling rotation of the can opener element 5 relative to the lid capping plate 7.
The lid capping plate 7 may preferably comprise an indentation as at 6 that surrounds the can opener element 5 and the aperture-forming plate 4. The can opener element 5 is pivotal such that the opener tip 98 engages the aperture-forming plate 4. The force directed into the aperture-forming plate 4 detaches the aperture-forming plate 4 from a score line 93 forming a can access aperture 3 with can opening edge 1. Comparatively referencing
The lid caps hereinafter discussed are usable in combination with the lid assembly 110 and as such are made usable in combination with the lower can body 10 once the lid assembly 110 is sealed to the lower can body 10. There are several lid cap embodiments hereinafter discussed and identified as a first alternative lid cap as at 400, a second alternative lid cap as at 401, a third alternative lid cap as at 200, and a fourth alternative lid cap as at 500. Referencing
The first alternative lid cap 400 as illustrated in
Central to the practice of the first alternative lid cap 400 is the circumferential cap groove 117, which cap groove 117 is configured to mate with the circumferential lid groove 107. The outer cap groove surface 116 frictionally engages the inner lid groove surface 106 and thus the cap groove 117 mates with the lid groove 107. In a preferred practice, an adhesive layer or portion 111 may be provided intermediate the outer cap groove surface 116 and the inner lid groove surface 106 for ensuring a permanent adhesion and fitted engagement between the first alternative lid cap 400 and the lid assembly 110.
Referencing
Comparatively referencing
The second alternative lid cap 401 according to the present invention is generally depicted and referenced in
The third alternative lid cap 200 according to the present invention is generally depicted and referenced in
Comparatively referencing
The reader will note the two different structural locations of the edge at 58 when in the unplugged configuration and at edge 58′ when in the plugged configuration. The lid cap 200 attaches to an upper container rim 8 as otherwise described in the '882 Application.
At the same time, the edge 59 of flange 61 meets the inner edge 60 of the first pivot structure 21. Edges 59 and 60 are also formed as a result of a cut through the preferred unibody material construction of all lid caps 400, 401, 200, and 500. Other features of the lid cap 200 include lower skirt edge 16 of a funnel skirt; side wall 22 of cap plate 20; laterally opposed structural levers 41; pivot points 42; side walls 43 of laterally opposed structural levers 41; back sides 45 of structural levers 42; lock depression 55; key structure 56; static structure 63; and edges 66 and 67 opposite score or perforation line 95 are all described in more detail in the '882 Application incorporated herein by reference thereto.
Referencing
Further, recalling the third alternative lid cap 200, the reader will also note laterally opposed pairs of pivot points 19 or swinging structure hinges. The pivot axes of hinges 19 lie within a mid-lid hinge plane preferably and substantially dividing the anterior half of the lid cap(s) 500 (and 200) from the posterior half of the cap(s) 500 and (200). In the re-closeable cap 200, the swinging structure hinges 19 are preferably provided as two pairs of laterally opposed pivot points as discussed in more detail in connection with re-closeable cap 200. The reader will note that the swinging structure hinges 19 are depicted at dots or points 19. In other words, the swinging structure hinges 19 of the third and fourth alternative lid caps 200 and 500 are preferably pivot point. In the case of hinges 19, pivot points remain after the perimeter of the first pivot structure 21 defined by the score or perforation line 95 is cut or slit. The only spots or points not cut or slit are the pivot points 19 within the track of the line 95.
The reader will consider the tip or bend portion 81 adjacent the medial most pivot points 19 of the anterior or first cut line 95. The tip or bend portion 81 is intentionally formed as such in adjacency to the medial most pivot points 19 in order to create a novel “eccentric switch” as discussed in more detail in the '882 Application. The eccentric switch provided by tip or bend portion(s) 81 allows the first pivot structure 21 to be used as a “flip-flop” mechanism for maintaining a state of actuation by way of the inherent material resiliency of the material construction.
Though the foregoing features are important to lid cap 500, central to the practice of the fourth alternative embodiment is the fastener-letting aperture 120 through which aperture the rivet or fastener 122 extends and attaches the can opener element 5 in external or upper adjacency to the lid cap 500 such that the lid cap 500 is sandwiched intermediate the can opener element 5 and the lid capping plate 7 thereby helping to secure the lid cap 500 to the lid assembly 110. As with the lid cap 400, the circumferential cap groove 117 is mated with the circumferential lid groove 107 as previously described. The reader will, for example, note the adhesive layer or portion 111 referenced in
Referencing
Referencing
Referencing
The lid cap embodiments 400 and 401 provide re-closeable lid caps that couple with an upper can end at the lid assembly 110 after the can opener element 5 is affixed to the lid capping plate 7 of the lid assembly 110 via a rivet 122. In other words, after the lid assembly 110 is produced by the manufacturer, the re-closeable lid caps 400 and 401 may be coupled with or outfitted upon a lid assembly 110 before being affixed to a lower can body 10 or may be affixed to a lid assembly 110 after the lid assembly 110 is affixed to a lower can body 10.
In either construction, the lid cap embodiments 400 and 401 allow some flexibility as to which party may couple re-closeable caps with an upper can end or lid assembly 110, whether the party is a manufacturer, a beverage packaging company or by third party. Consumers would not normally be responsible for affixing the lid caps 400 or 401 to the lid assemblies 110. The lid caps 400 and 401 differ from previously discussed embodiments (e.g. embodiments 100, 200, and 300 of the '882 Application) mostly by way of how the re-closeable lid caps 400 and 401 are secured to the upper can end or lid assembly 110 in order to significantly increase efficiency of packaging methods and lower price of beverage cans outfitted with re-closeable caps.
In this regard, the lid caps 400 and 401 allow beverage packaging companies to outfit beverage cans with re-closeable caps without necessitating significant changes to current beverage packaging methods. The lid caps 400 and 401 according to the present invention make it possible to provide upper can ends or lid assemblies 110 already outfitted with re-closeable caps allowing the beverage packaging companies to outfit beverage cans after beverage is dispensed thereinto without significant changes in currently used methods and beverage packaging equipment.
The lid cap embodiment 500 goes one step further and couples the re-closeable lid cap with an upper can end or lid capping plate 7 before the can opener element 5 is affixed to the lid assembly 110. As a result, the lid cap 500 is attached to a beverage can between the lid capping plate 7 and can opener element 5. Because the lid cap embodiment 500 is affixed to the lid capping plate before the can opener element 5, the assembly is preferably performed by the manufacturer of upper can ends or lid assemblies 110.
Other features of note include the provision of the plug-like depression that acts as a plug 35 for the can opening 3, which plug-like depression or feature is integrally made part of the first pivot structure or flip-flop structure 21. Further, this application teaches a way of enhancing performance or utilitarian aspects of thermoformed structures by pressing/collapsing already thermoformed parts directionally collapsing flexible material in order to form finer structural details otherwise impossible to make by thermoforming processes. These types of details may include deep or sharp undercuts, spring like-accordion and zig-zagged structures etc. Further, the feature enhances stacking of the product, gripping abilities and other functions of the final product.
These specifications further support the concept of directional collapsing of the prepositioned thermoformed structures into different structures for purpose of enhancing performance of the product in different stages of its use. That method utilized flexibility, resistivity, internal memory and other qualities of the materials and difference in structural strength of materials such as aluminum and plastic to achieve desirable effect as generally demonstrated in
While the above descriptions contain much specificity, this specificity should not be construed as limitations on the scope of the invention, but rather as an exemplification of the invention. In certain embodiments, the basic invention may be said to essentially teach or disclose a lid cap or lid-cap combination when integrally formed with or fixedly attached to a lid assembly of a beverage can. In this regard, it will be recalled the various lid cap embodiments described hereinabove are configured to outfit a lid assembly of a beverage can or a lid assembly that is attachable to a lower can body. The lid assembly usable in combination with the various lid caps essentially comprises a lid rim or lid rim portion as at 108, a lid capping plate as at 7, and a lid groove as at 107 intermediate the lid rim and the lid capping plate.
From a first perspective, the various lid caps according to the present invention may be fairly said to essentially comprise a cap groove as at 117 and a cap plate as at 20. The cap plate is centrally located relative to the cap groove, which cap groove is configured for attaching the lid cap to the lid assembly by mated engagement. The cap plate further preferably comprises a pivot structure as at 21. The pivot structure is pivotal for selectively providing a can-opening access aperture and selectively closing the can-opening access aperture. The can-opening access aperture enables a user to consume can contents by way of a can opening formed in the lid capping plate.
In certain lid cap embodiments, the cap groove is configured for mated insertion into the lid groove for attaching the lid cap to the lid assembly. This is the case for lid caps 400 and 500, for example. The lid cap 500, in particular, may preferably also comprise a fastener-letting aperture as at 120. The lid cap 500 may be attached to the lid capping plate via the can opener element and a fastener (e.g. rivet 122) as extended through the fastener-letting aperture.
In certain iterations, an adhesive layer or adhesive portion may be provided intermediate the lid groove and the cap groove for fixedly attaching the lid cap to the lid assembly thereby forming a lid-cap combination. The adhesive may be of a heat-treatable type and may be set in combination with pressure applications. In this regard, it will be further recalled that the cap groove may be alternatively mechanically pressed into the lid groove via a tight structural engagement for fixedly attaching the lid cap to the lid assembly and forming a lid-cap combination.
From a second perspective, the present invention may be said to essentially provide a lid-cap combination for lidding-capping a lower can body as at 10. In this regard, the lower can body is lidded with a lid assembly by state-of-the-art methods, and the lid assembly as described is outfitted or capped with a lid cap as various exemplified. The lid-cap combination incorporating lid cap 500 may be said to essentially comprise a lid assembly and a lid cap. The lid assembly may be said to essentially comprise a lid rim portion, a lid capping plate, and a can opener element. The lid rim portion is attachable to a lower can body for lidding the lower can body.
The lid cap essentially comprises a cap plate centrally located relative to an outer cap periphery, which cap plate essentially comprises a fastener-letting aperture. The can opener element is attached to the lid capping plate via a fastener as extended through the fastener-letting aperture thereby sandwiching the cap plate intermediate the can opener element and the lid capping plate for firstly attaching the lid cap to the lid assembly. Noting that the lid assembly comprises a lid groove intermediate the lid rim portion and the lid capping plate, the lid cap may further preferably comprise a cap groove inwardly adjacent the outer cap periphery, which cap groove is configured for mated insertion into the lid groove for secondly attaching the lid cap to the lid assembly.
The cap plate may further preferably comprise a pivot structure for selectively providing a can-opening access aperture and selectively closing the can-opening access aperture. The can-opening access aperture enables a user to consume can contents by way of a can opening formed in the lid capping plate via the can opener element and the pivot structure. The pivot structure may preferably comprise a reconfigurable portion as at 113. The reconfigurable portion, being formed from or comprising a resilient or elastic material, is resiliently actuable intermediate at least two utilitarian configurations.
In a first aspect, the reconfigurable portion is resiliently actuable intermediate a first relaxed raised configuration and an actuated collapsed configuration. The first relaxed raised configuration enables a user to more easily manually pivot the pivot structure whereas the actuated collapsed configuration reduces volumetric space occupied by the reconfigurable portion (e.g. for packaging purposes). The cap groove may preferably comprise an outer groove terminal edge as at 112. The lid-cap combination is preferably nestable with a series of successive substantially identical lid-cap combinations such that the outer groove terminal edge(s) of lower lid-cap combinations space and support nested upper lid-cap combinations. The outer groove terminal edges of lower lid-cap combinations space nested upper lid-cap combinations for accommodating the actuated collapsed configurations of the reconfigurable portions.
In a second aspect, the internal resilience of the reconfigurable portion is operable to return the reconfigurable portion toward the first relaxed raised configuration when a collapsing force is removed therefrom. In this regard, the internal resilience of the reconfigurable portion is operable to return the reconfigurable portion to a second relaxed raised configuration when the collapsing force is removed therefrom, which second relaxed raised configuration is of a lesser raised height as compared to the first relaxed raised configuration. This feature provides packaging companies to modify packaging protocols, as discussed hereinabove. The reconfigurable portion is further preferably resiliently actuable intermediate an upwardly extending configuration and a downwardly extending configuration, which downwardly extending configuration is configured to selectively plug the can opening.
This application is a continuation-in-part patent application claiming the benefit of pending U.S. patent application Ser. No. 16/791,062 filed in the United States Patent and Trademark Office (USPTO) on 14 Feb. 2020; a continuation-in-part patent application claiming the benefit of pending International Patent Application No. PCT/US2020/030882 filed in the USPTO as International Receiving Office on 19 May 2020; and claims the benefit of U.S. Provisional Patent Application No. 63/029,376 filed in the USPTO on 22 May 2020, the specifications and drawings of which applications are hereby incorporated by reference thereto.
Number | Date | Country | |
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63029376 | May 2020 | US |
Number | Date | Country | |
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Parent | 16791062 | Feb 2020 | US |
Child | 17327610 | US | |
Parent | PCT/US20/30882 | Apr 2020 | US |
Child | 16791062 | US |