This invention relates to article dispensing apparatus and, more particularly, to a lid dispenser for dispensing a lid from a stack of plastic cup lids.
In restaurants or other food or beverage venues, lids are made available for the covering of items generally served or supplied in cups or similar containers. A major goal of a retail operation is to encourage and enable the customers to frequently patronize the establishment. Customer satisfaction is paramount to repeat business. A key source of customer dissatisfaction is related the lack of cleanliness and/or perceived lack of cleanliness. The cleanliness cannot be guaranteed for lids that are provided atop a stack of lids, made available in a conventional way (e.g., in an open bin-type dispenser), and presented for use. In attempting to locate a suitably clean lid, the user will often separate multiple lids from the stack of lids until a suitably clean lid is found. The removed lids are then placed away from the dispenser (allowing them to become even more unsanitary), replaced within the stack (introducing further contamination), or discarded (resulting in higher refill expense).
Article dispensing apparatus are known in the art. For example, U.S. Pat. No. 6,471,092 discloses a dispenser for dispensing an endmost lid from a stack of vertically orientated nestable lids. The dispenser may include a dispensing mechanism, which in turn further includes a track member, a tube, three supports, three arms, and three pins. The track member can have a ringed configuration and form a groove on a face. Desirably, the tube is inserted in and coupled to the track member wherein the tube forms a cylindrical chamber for receiving a stack of nestable lids and forms three triangular holes and three slots. Each support may include a body formed integrally with a post for being received within the groove and a ledge and each arm may include a body formed integrally with a post for being received within the groove and further may form a slot. Each pin can have an end received within the slot of a respective arm, whereby rotating the track member may extend and retract the ledges of supports and the pins through respective slots and triangular holes in the tube. The isolating members are rather complex. The apparatus has many parts, and is operated by a motor. The size variation range of the articles being dispensed is small.
The present invention relates to a more robust article dispensing apparatus for dispensing articles in a clean and protective environment. More specifically, the apparatus accepts, separates, and dispenses articles from a nested stack of articles such as beverage cup lids one at a time. Advantageously, the apparatus can accept and dispense articles having different sizes. The apparatus can be manually operated without the use of electrical, pneumatic, or hydraulic power, but may employ the use of such power as well as automation and controls.
An aspect of the present invention is directed to a dispensing apparatus for dispensing a lid from a stack of lids each having a lid periphery. The apparatus comprises a load platform having a main floor on which to place a stack of lids, the main floor sloping downward from an apex in a rearward direction, the load platform having a forward slope inclined downward from the apex in a forward direction. A parallelogram mechanism has a lower parallelogram portion, an upper parallelogram portion, and a pair of parallelogram wires connected between the lower parallelogram portion and the upper parallelogram portion to form a parallelogram and permit the lower parallelogram portion to move with respect to the upper parallelogram portion to change a shape of the parallelogram formed thereby. The parallelogram mechanism is mounted to move in a linear direction forward to a dispense position and rearward to a home position. A hinge is coupled to the upper parallelogram portion and has a rotatable handle with a distal end oriented upward and forward to contact an inner surface of a lid periphery of a bottommost lid of the stack of lids when the parallelogram mechanism moves forward from the home position toward the dispense position. After the distal end of the handle of the hinge contacts the inner surface of the lid periphery of the bottommost lid, the upper parallelogram portion stops moving forward and the lower parallelogram portion continues moving forward to de-elevate the upper parallelogram portion and move the distal end of the handle of the hinge downward causing the bottommost lid to deformably move downward to the forward slope of the load platform to separate from the stack of lids for dispensing.
In some embodiments, the lower parallelogram portion of the parallelogram mechanism is slidably coupled with a plurality of carriage rods to move in the linear direction forward to the dispense position and rearward to the home position. A return spring is coupled between the upper parallelogram portion and the lower parallelogram portion of the parallelogram mechanism to bias the parallelogram mechanism toward a rest configuration in which the upper parallelogram portion is not de-elevated. A reverse travel stop in the home position prevents the parallelogram mechanism from moving past the home position rearward. The rotatable handle of the hinge is spring loaded in rotation to bias the distal end of the handle of the hinge in the upward direction to move the lid periphery of the bottommost lid forward. The upper parallelogram portion includes a travel stop for the handle of the hinge to stop rotation of the handle of the hinge at a location to limit rearward movement of the distal end of the handle of the hinge. The distal end of the handle of the hinge includes a plurality of contact protrusions. The distal end of the handle of the hinge has a convex curved edge and the plurality of contact protrusions are formed along at least a portion of the curved edge. The distal end of the handle of the hinge is enlarged to have a wide distal end to provide more contact between the contact protrusions and the inner surface of the lid periphery of the bottommost lid to move the bottommost lid forward to dispense the bottommost lid.
In specific embodiments, a lid blocker or lid nacelle is disposed forward of the load platform to block forward movement of the stack of lids when the parallelogram mechanism drives the handle of the hinge to move the bottommost lid forward for dispensing. The lid blocker has an adjustable gate disposed rearward to face the stack of lids, the adjustable gate being adjustable vertical in height to accommodate different heights of lids to be dispensed. The lid blocker includes a screw coupled to the adjustable gate to adjust the vertical position of the adjustable gate. The adjustable gate includes a pair of vertical ribs to contact the stack of lids to block forward movement of the stack of lids when the parallelogram mechanism drives the handle of the hinge to move the bottommost lid forward for dispensing, and to provide a space between the vertical ribs for the lids to deform. The adjustable gate includes a rubber surface disposed between the pair of vertical ribs for contacting the lid peripheries of the lids moving forward. A keeper is disposed forward of and rotatably coupled to the lid blocker, the keeper being biased in the rearward direction to impede forward momentum of the lid being dispensed after being separated from the stack of lids. A lid insert selected to be disposed on the load platform to register a forward tangent point of the bottommost lid to be dispensed in a same location regardless of a size of the bottommost lid.
Another aspect of the invention relates to a dispensing apparatus for dispensing a lid from a stack of lids each having a lid periphery. The apparatus comprises a load platform having a main floor on which to place a stack of lids, the main floor sloping downward from an apex in a rearward direction, the load platform having a forward slope inclined downward from the apex in a forward direction; and means for moving a handle in a linear direction forward to a dispense position and rearward to a home position, for moving a distal end of the handle forward to contact an inner surface of a lid periphery of a bottommost lid of the stack of lids toward the dispense position, and for de-elevating the handle in the dispense position to cause the bottommost lid to deformably move downward to the forward slope of the load platform to separate from the stack of lids for dispensing.
Embodiments of the present invention are directed to a manual lid dispenser that accepts a stack of lids stacked vertically on a load platform that is angled slightly rearward. The purpose for the rearward angle will be discussed later. Beneath the load platform is a “parallelogram” mechanism that acts to strip the bottom lid out from under the stack and deliver it to the customer. The parallelogram mechanism is mounted to two parallel rails or rods that constrain motion of the parallelogram mechanism to one degree of freedom. That is, the parallelogram mechanism can move fore and aft only. The parallelogram mechanism and the shape of the load platform provide the functional basis of the device.
As shown in
In general, as a customer depresses the press bar 20, the levers 22 rotate downward through a defined arc of motion. This causes the offset crank 26 of the first shaft 24 to pull the linkage 28, thus causing the second shaft 30 to rotate. As the second shaft 30 rotates, the wipe rod 36 causes the parallelogram assembly to move forward (toward the press bar 20) and dispense a lid.
The linkage mechanism as described actuates the parallelogram assembly in a mechanical fashion, but it is also contemplated that an electromechanical mechanism may be used instead to drive the parallelogram mechanism. For instance, instead of the press bar, a button can be pushed to activate an electrical motor or drive to move the parallelogram mechanism. One example of an electromechanical mechanism is a reversible gear motor that causes the parallelogram assembly to move fore and aft.
The parallelogram mechanism 40 is shown in
The upper parallelogram structure 44 of the parallelogram assembly of
The parallelogram mechanism 40 as mounted in the base housing 18 of the lid dispenser 10 is illustrated in
Given the spatial relationship between where the lid stack is located on the load platform 16 and where the bottommost lid is pulled forward to its dispense point, the parallelogram assembly 40, constrained by the carriage rods 52, 54, travels through a given and defined distance of motion during each dispense cycle. Therefore, the wipe rod 36 must travel through a prescribed and repeatable arc of motion for each dispense cycle. Also, it is desirable for the press bar 20 to travel through a prescribed arc of motion for each dispense, so that there is a calculable relationship between the length of the levers 22, the length and orientation of the crank offsets 26, 32 and the length of the linkage 28 which all act in concert to propel the parallelogram mechanism 40 through the desired length of travel. In the specific embodiment shown, the press bar 20 and levers 22 travel through an arc of about 45 degrees and the wipe rod 36 travels through an arc of about 53 degrees to effect the dispense of a single lid. Also, the wipe rod 36 acts against an axle-mounted wheel 37 that is preferably made of high lubricity, low wear plastic (e.g., acetal) for low wear and maintenance free life. Of course, other configurations having different dimensions and angles can be employed.
As best seen in
The shape of the load platform 16 is arranged to provide a main load floor that is sloped down and toward the rear. Near the apex 102 of the load floor is where the free end of the handle 73 of the spring loaded hinge 74 rests when the parallelogram mechanism 40 is in the home position. From the apex 102 of the load platform 16, the floor slopes downward as it comes forward. At the forward end of the load platform 16 there are two ramps 106 situated symmetrically about the spring loaded parallelogram hinge 74 when it is in its farthest forward position. These ramps 106 act to retain a dispensed lid when it is brought forward as the parallelogram assembly 40 retracts. Just above the load platform 16 just forward of the spring loaded hinge 74 when the parallelogram mechanism 40 is at the home position, there is a lid nacelle or lid blocker 110 that acts to define the lid enclosure 12. The lid nacelle 110 also acts as a barrier for the stack of lids to hold them in place during a dispense cycle. The lid nacelle 110 is more clearly shown in
Referring back to the shape of the load platform 16, the downward angle that extends forward from the apex 102 gives the necessary room for the bottommost lid 122 to deform and move forward from the bottom of the lid stack 120. As the parallelogram 40 continues to move forward, the fingers 80 move the lid 122 forward and toward the two symmetric ramps 106 at the dispense point. Ultimately the lid 122 hangs up on the end of the ramps 106 as the hinge fingers 80 come all the way forward. The spring loaded keeper 112 that is connected to the lid nacelle 110 applies a biasing force downward on the lid 122 against the ramps 106, and ensures that the lid 122 comes to its end of travel and does not move any more forward or rearward as the wipe rod 36 moves the parallelogram assembly 40 back to the home position and the return spring 90 returns the parallelogram assembly 40 to its rest configuration, waiting for the next dispense cycle. The spring loaded keeper 112 keeps a dispensed lid from being shot out of the dispenser 10 by impeding the forward momentum of the lid 122 being dispensed after being separated from the stack of lids 120.
Design of the lid housing 12 is such that the basic size of the housing is prescribed so that the largest lid desired can be dispensed. In the current case, this lid is typically referred to “extra-large” or “King” size. Maximum outside diameter of this type of lid is approximately 4.60 inches. One feature of the present invention is to always register the forward tangent point of a lid to be dispensed in the same location with respect to the housing 12 and also with respect to the parallelogram assembly spring loaded hinge fingers 80. In order to accomplish this, spacers referred to as lid inserts or spacer shims 130 are utilized. One lid insert 130 is shown in
The use of lid inserts 130 at the interior of the lid dispenser 10 ensures that a given lid housing 12 is sized to accept the largest size of lid by default, and then if an end user wants to dispense a smaller lid, it is only necessary to insert an appropriately sized lid insert to bring the front tangent edge 132 of the lid stack 120 into proper orientation with respect to the parallelogram assembly 40, as seen in
As seen in
The adjustable gate 140 preferably also incorporates two vertical ribs 142 on the inner surface which faces the stack of lids 120 contained within the dispenser 10. In between the two ribs 142 is disposed a thin piece of rubber 144 to provide resistance to the lid stack 120 above the bottommost lid 122. The purpose of the two ribs 142 is to provide surfaces against which the parallelogram dispense mechanism 40 can pull the lid stack 120 forward and use the inherent flexibility of the lids themselves to deform toward the piece of rubber 144. While the main lid stack 120 is in contact with the rubber piece 144, the parallelogram mechanism 40 can lower and eject the bottommost lid 122 from the stack 120. When the dispense cycle is over and the parallelogram mechanism 40 returns to the home position, the natural flexibility of the lids, against the vertical ribs 142, will push the lid stack 120 slightly rearward, disengage from the rubber piece and allow the lid stack to drop down and be ready for the next dispense cycle.
The embodiment described above employs a spring loaded hinge 74 having two fingers 80 at the distal free end for moving the bottommost lid 122 forward to dispense the bottommost lid 122 from the lid stack 120. The free end or distal end of the handle 73 of the hinge 74 may have other shapes for moving the bottommost lid 122.
It is to be understood that the above description is intended to be illustrative and not restrictive. Many embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined not with reference to the above description, but instead should be determined with reference to the appended claims along with their full scope of equivalents.
This application claims the benefit of U.S. Provisional Patent Application No. 60/619,811, filed Oct. 16, 2004, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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60619811 | Oct 2004 | US |