BACKGROUND OF THE INVENTION
Small vehicles such as motorcycles, trikes, UTVs, and ATVs are generally heavy and difficult to maneuver around or turn in garages and other storage buildings and in driveways. In addition, these vehicles can take up a lot of space inside a garage or other storage facility. Typically, motorcycles are parked and stored in an upright, slanted position using a kickstand. In particular, a motorcycle takes up more floor space when parked than during use due to its leaning position while on its kickstand. It is also more difficult to work or clean the motorcycle while leaning on its kickstand. Motorcycle owners struggle with balancing its weight while trying to reposition the motorcycle for storage, service or general parking.
Several manufacturers have attempted to deliver solutions in the form of floor jacks, a caster dolly for the rear wheel, a caster dolly for center stand, and a caster dolly tray carrying both wheels and kickstand. Because vehicles, especially motorized vehicles are very heavy, many of the simple under-frame dollies also require the use of a separate lift mechanism to get the vehicle high enough to position the dolly underneath the frame. This two-step method has proven to be clumsy and time consuming. In order to pass under the frame of the vehicle without the use of a lift, some of the dollies have small casters in the range of 1.5-2″ in diameter. Casters with wheels with 1.5-2″ diameters also include a caster stem and have an overall caster height of 3-4″. However, dollies with wheels of this size have been found difficult to roll around, and don't caster well on the typical garage floor or driveway, whereas larger diameter wheels would allow for easier maneuverability, but won't fit under low-profile vehicles like motorcycles and snowmobiles.
Another attempted solution includes a lift assembly wherein casters are manually attached after the vehicle has been lifted off the ground to allow the necessary clearance for larger casters that are easier to maneuver. However, this is time-consuming and requires manual removal of the casters when the operator desires to lower the vehicle. The removable casters must then be stored for the next use.
Moreover, these solutions are generally heavy and awkward to move. Products marketed to lift and move vehicles may weigh ninety pounds or more. Therefore, there is a need for an improved, lightweight integrated lift dolly for use in motorcycle, trike, UTV and ATV, lawnmower, tractor, snowblower, and snowmobile transport, maintenance, cleaning, and repositioning and storage in tight quarters.
SUMMARY OF THE INVENTION
The integrated lift assembly disclosed herein is designed to lift and support a vehicle such as a motorcycle for storage, transport, maintenance, cleaning, and repositioning in tight quarters. Such vehicles may be motorized or non-motorized. In one embodiment, the lift assembly includes a frame with a front portion which is adjustably lowered to fit under the frame of a vehicle, allowing larger wheels to fit under a vehicle frame, solving the clearance problem posed by larger wheels in other lifts and dollies. The front portion of the lift assembly is then raised, and the vehicle is supported by its frame as it is moved or lifted with the lift mechanism. In a further embodiment, the front portion and the back portion maybe adjustably lowered in tandem or independently to fit under a vehicle frame. The integrated lift/dolly assembly includes wheels for easy movement of the vehicle, allowing the supported motor vehicle to be moved in any direction and to rotate about the center vertical axis of the vehicle.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view of the lift assembly;
FIG. 2A is an exploded isometric view of the lift assembly depicting one hinged frame element;
FIG. 2B is an exploded view of the lift assembly depicting two hinged frame elements;
FIG. 2C depicts the lock plate with the dolly frame in an exploded view;
FIG. 3 is a perspective view of the lift dolly frame;
FIG. 4 is a perspective view of the hinged frame element;
FIG. 5 is a perspective view of the front leg;
FIG. 6 is a perspective view of the rear leg;
FIG. 7 is a perspective view of the jack foot;
FIG. 8 is a perspective view of the handle component;
FIG. 9 is a side view of the lift assembly;
FIG. 10 is a front view of the lift assembly;
FIG. 11 is a front view of spacer on support frame at front vehicle location;
FIG. 12 is a front view of spacer on support frame at rear vehicle location;
FIG. 13 depicts a phantom motorcycle on the lift assembly;
FIG. 14 is a view from rear of a motorcycle as the lift assembly is rolled into position between front and rear wheel of motorcycle, in a second position with front wheels raked out and the lift mechanism retracted;
FIG. 15 is a view from rear of a motorcycle as the lift assembly is raised, making contact with motorcycle frame, and lifting motorcycle off the kickstand;
FIG. 16 is a view from the rear as the lift elevates the motorcycle and dolly frame off the ground;
FIG. 17 is a view from rear as the lift mechanism is retracted and the dolly frame supports the motorcycle;
FIG. 18 is a view of from the rear with the lift mechanism supporting the motorcycle and dolly and the hinged frame element is locked in a raked out, second position to enable lowering of the motorcycle to its kickstand;
FIG. 19 is a view from the rear with the lift mechanism engaged as the lift assembly is lowered to allow the motorcycle wheels to touch the ground and lower the front portion of the dolly frame; and
FIG. 20 is a view from the rear as the motorcycle leans onto its kickstand and as the dolly frame is lowered to its lowest position and is supported by the front wheels in their raked position.
DETAILED DESCRIPTION OF THE INVENTION
The lift assembly disclosed herein lifts and supports a vehicle and allows the vehicle to be moved freely in tight quarters. This is advantageous for repositioning, servicing, cleaning, and inspecting. The features disclosed herein also solve the clearance problem associated with large wheels fitting under the frame of the motor vehicle by adjustably lowering the front portion 130 of the frame of the lift assembly relative to the back portion 140. In another embodiment, both the front portion 130 and the back portion 140 may be adjustably lowered either in tandem or independently from one another.
FIG. 1 shows a front view of the lift assembly 100 including a dolly frame 101 with two front wheels 102 at the front portion 130 of the dolly frame 101 and two back wheels 107 at the back portion 140 of the dolly frame 101. The two front wheels 102 are attached to a hinged frame element 103 hingedly connected to the front portion 130 of the dolly frame 101. In an embodiment wherein both the front portion 130 and the back portion 140 of the dolly frame 101 are adjustably lowered, respective hinged frame elements 103 may be hingedly connected to both the front portion 130 and the back portion 140. The hinged frame element 103 allows wheels 102 to be moved from a first position under the dolly frame 101 to a lowered, second position, raked out at an angle in front of the dolly frame 101, so that the wheels 102 are still able to roll and support the weight of the lift assembly 100, but the front portion 130 of the lift assembly 100 is lowered to easily fit under a vehicle, such as a motorcycle. In another embodiment, the wheels 102 may be raked in at an angle underneath the dolly frame 101 toward the back portion 140. The hinged frame element 103 may be hingedly connected to the dolly frame 101 via any hinge, and in particular, a pin hinge.
This hinged design allows for larger wheels 102, 107 to fit under a low-profile vehicle because they are angled with respect to a direction perpendicular to the xy plane in FIG. 1. In one embodiment, wheels 102, 107 with 4-6″ diameters and overall caster heights of 5-7″ may be used. In a further embodiment wheels 102, 107 may have diameters greater than 6″ and overall caster mounting heights greater than 7″.
In the second position the front portion 130 of the lift assembly 100 may be rolled under the vehicle without interference with the bottom of the frame of the vehicle. Once the lift assembly 100 is in place under the vehicle, the front portion 130 may be raised by the lift mechanism 136, allowing the hinged frame element 103 to pivot relative to the dolly frame 101 so that the front wheels 102 are back to the first position under the dolly frame 101.
Once front wheels 102 are in the first position under the dolly frame 101, the hinged frame element 103 may be locked into place in the first position by a lock plate 147 shown in FIG. 1. In one embodiment, the lock plate 147 is be pivotally attached to the hinged frame element 103 and includes a channel embodied as a slot 151 along the lock plate 147, through which a guide pin 149 attached to the dolly frame 101 navigates while the hinged frame element 103 pivots relative to the dolly frame 101, as depicted in FIG. 2C. The hinged frame element 103 may pivot relative to the dolly frame 101 due to a force, in particular gravitational force, acting on the hinged frame element 103 as the dolly frame 101 is lifted. In one embodiment, the force acting on the hinged frame element 103 may be a spring force. Once the hinged frame element 103 reaches the first position and the wheels 102 are located under the dolly frame 101, the slot 151 of the lock plate 147 may include a locking portion 152 which locks the guide pin 149 in position, and keeps the hinged frame element 103 from further rotation with respect to the dolly frame 101. In a further embodiment, the lock plate 147 may include further locking portion to lock the hinged frame element 103 in the second position, raked out from the dolly frame 101.
The dolly frame 101 may be lifted off the floor surface 150 with a lift mechanism 136, which is connected to the dolly frame 101. FIG. 1 also shows the lift mechanism 136 depicted as a jack frame element 105 and jack assembly 108. The lift mechanism 136 may be used to lift the vehicle off the floor surface 150 for storage, maintenance, cleaning, or other such activities where it is desirable for a vehicle to be lifted. The lift mechanism 136 may lift the vehicle perpendicular to the floor plane xy while the vehicle is supported by the dolly frame 101 from below in a position of symmetry along a first direction y perpendicular to a second direction x. The lift mechanism 136 may be motorized or manual powered.
FIG. 2A shows an exploded view of the features depicted in FIG. 1.
In another embodiment the lift assembly may include multiple hinged frame elements 103. FIG. 2B depicts the lift assembly with two hinged frame elements 103, allowing for clearance at the center of the lift assembly for vehicles with an obstruction thereat, such as a kickstand.
FIG. 3 shows the dolly frame 101. The dolly frame 101 may be constructed from metal, such as aluminum or steel, or a durable plastic material. A dolly frame made of metal may be formed by welding, brazing, or attaching with screws, bolts, clips, or any other attachment mechanism. In one embodiment, the dolly frame 101 includes at least one cross tube 117, oriented substantially in the x direction, and main frame tubes 110 oriented substantially in the y direction and attached to the ends of the at least one cross tube 117. A further embodiment includes two cross tubes, a first cross tube 113 and a second cross tube 117, wherein the second cross tube 117 is located at the back portion 140 of the dolly frame 101 and the first cross tube 113 is located at any position along the dolly frame 101. Support tubes 111 may be located on top of main frame tubes 110 to provide added support to the dolly frame 101. At the back cross tube 117, a jack mount 112 may be located to attach a jack assembly 108.
FIG. 4 depicts a hinged frame element 103 as shown in FIG. 1. The hinged frame element 103 includes a hinged frame cross tube 114 with holes on either end to mount wheels. Such wheels may be caster assemblies. The hinged frame element 103 may alternatively be multiple hinged frame elements 103, as depicted in FIG. 2B which shows two hinged frame elements. In one embodiment, each of the multiple hinged frame elements includes a short cross tube 114 and includes one wheel mount hole. Such embodiment allows each shortened hinged element to operate independently and provides clearance to kickstands on vehicles where the kickstand location falls between the hinged elements.
In one embodiment, a hinge pivot plate 115 is located on one side of the hinged frame cross tube 114 and a hinge pivot brace 116 is located on the other side of the hinged frame cross tube 114. The hinged frame element 103 may be hingedly connected to the front portion 130 of the dolly frame 103 via pivot plate 115 and hinge pivot brace 116. Additionally, as depicted in FIG. 1, the hinged pivot brace 116 may be pivotally connected to the lock plate 147.
FIGS. 5 and 6 depict the front leg 104 and rear leg 106 of the lift mechanism 136. In one embodiment, the lift mechanism 136 is a four-bar linkage jack, wherein the lift mechanism lifts from under the dolly frame 101 using a jack foot 105 to lift against a floor surface. The front leg 104 and rear leg 106 may be connected to the dolly frame 101 at the upper portions of the legs 104,106 and connected to a jack foot 105 at the lower portions of the legs 104,106. In one embodiment, the front leg 104 may include a cross member 124 supporting tubes 123 at either end of the cross member 124, wherein the upper portions 128 of the tubes 123 are connected to the dolly frame 101 and the lower portions 129 of the tubes 123 are connected to a jack foot 106. Similarly, rear leg 106 may include a cross member 141 supporting tubes 125 at either end of the cross member 124, wherein the upper portions 131 of the tubes 125 are connected to the dolly frame 101 and the lower portions 132 of the tubes 125 are connected to the jack foot 105. In further embodiment the lift mechanism 136 may be located on top of the dolly frame 101. This may be particularly useful with ATVs and UTVs wherein there is larger clearance between the floor and the vehicle frame in which to fit the lift mechanism 136 on top of the dolly frame 101.
FIG. 7 shows the jack foot 105. The jack foot 105 may include a jack foot cross member 148, jack foot mount 118, and two jack foot legs 119. The jack foot legs 119 are on either side of the jack foot cross member 148. The jack foot mount 118 may be attached to the jack foot cross member 148. The jack foot mount 118 may be connected to a jack assembly 108.
As shown in FIG. 1, the lift mechanism 136 may be operated by a jack assembly 108 with a handle or crank 137. In one embodiment the hand crank 137 may be operated in a first direction to lower the lift mechanism 136, and operated in a second direction to raise the lift mechanism 136. A manually powered jack assembly 108 is simple and safer than a hydraulic jack assembly for an operator to use and requires little maintenance. In a further embodiment, the lift mechanism 136 may be operated by a jack assembly 108 with at least one chosen from a cordless drill, a screwdriver, and a motor.
As shown in FIG. 8, one embodiment may include a handle 109 used to maneuver the lift assembly 100. The handle 109 may be removable. The handle 109 allows for movement of the lift assembly 100 without having to touch the vehicle. The handle 109 may be a rod attached to the frame 101. The handle 109, shown for example in FIG. 8, may also be used which includes two handle support members 121 attached at the dolly frame 101 by handle brackets 122. The two handle support members are attached at the opposite ends by a handle cross member 120, which may include a handle grip.
FIGS. 9 and 10 show a side and front view of the lift assembly 100, respectively.
In one embodiment, the lift assembly may be adjusted to support vehicles at different heights on the vehicle as shown in FIG. 11. A top surface 133 of the dolly frame 101 may include the top surface of support tubes 111, and may have one or more spacers 126 attached to lift a vehicle that has an increased frame to ground clearance at the front or the rear of the vehicle frame depending on the frame of the vehicle. Spacers 126 increase a front lifting height and/or a rear lifting height to meet the frame of the vehicle and to accommodate differences in the frame of the vehicle and allow the vehicle to be lifted in substantially the same orientation along the xy plane as when the vehicle is in use. Spacers 126 may be metal, plastic, wood, or any material that resists compression. As shown in FIGS. 11 and 12, a pad 127 may also be added to the dolly frame 101 or a spacer 126 to prevent slippage or provide a cushion for the frame of the vehicle so it doesn't get scuffed or scratched. The pad 127 may be made of rubber, plastic, silicone or other such compressible and/or non-slip material. In one embodiment, a spring may be located at a top surface of the dolly frame 101 to further cushion and support the frame of the vehicle. In another embodiment, the top surface 133 of the dolly frame 101 may include one or more additional brackets that serve supporting members. Such brackets may be constructed of materials including steel and aluminum and may be fabricated with a plurality of holes configured to allow adjustment of a front and/or rear lifting height to accommodate varying frame heights of vehicles.
FIGS. 13-20 show an embodiment of the lift assembly 100 in use with a vehicle 160, namely a motorcycle. FIG. 14 shows the motorcycle 160 parked on a floor surface 150 with its kickstand down and oriented toward the left side 134. The lift assembly 100 enters from the right side 135 of the motorcycle 160 moving left. It is in a second position described above, with the wheels 102 raked out at an angle in front of the lift assembly 100 such that the wheels 102 are still engaged with the floor surface 150 and supporting the lift assembly 100, but the front portion 130 of the dolly frame 101 is in a lowered position going under the motorcycle 160. The lift assembly 100 is rolled into place from a side of the motorcycle opposite the kickstand. Entering from this direction acts as a failsafe in case the lift assembly 100 pushes the motorcycle in the direction from which it is entering. FIGS. 15 and 16 show the movement of the wheels 102 from the raked out second position to the first position wherein the wheels 102 are located under the dolly frame 101 as the lift mechanism 136 is utilitized.
The lift mechanism 136 may be used to lift the vehicle 160 off the floor surface 150. As stated, the lift mechanism 136 may be motorized or manual powered and may include a lever or a crank 137. For example, as shown in FIG. 17, a jack assembly 108 and jack foot 105 may be used. In the embodiment in FIG. 17, the user turns the handle 137 of the jack assembly 108 to operate the lift. For example, a turn clockwise will raise the lift and a turn counter-clockwise will lower the lift. The jack assembly 108 may be mounted in a low-profile orientation so that the user can reach and turn its crank while in a crouched, low position observing the position of the lift assembly 100 as it meets the underside of the vehicle frame. In another embodiment, the jack assembly could be mounted and connected in an upright orientation. The lift assembly 100 is used to lift the motorcycle up while simultaneously allowing hinged frame element 103 to pivot down into its supporting, first position.
As the motorcycle 160 is lifted, the lock plate 147 may lock the hinged frame element 103 in its supporting, first position due to gravity once the dolly frame 101 has reached a horizontal position just high enough that the wheels 102, 107 are lifted off the floor surface 150. In another embodiment, the lock plate 147 may lock the hinged frame element 103 using a spring. At this point, the vehicle's wheels may be approximately 1-2″ off the floor surface 150. The user can further deploy the lift assembly 100 to raise the supported vehicle higher, as shown in FIG. 16, and removed weight from the wheels 102, 107. This can be done for storage once the vehicle is rolled into a desired location so that wheels 102, 107 are not deformed over time under load and to prevent the dolly from moving while unattended. This elevated position also makes it easier to conduct routine maintenance, washing and cleaning of the vehicle. In another embodiment, a locking mechanism 136 may include a manual lever to lock the hinged frame element 103 into place in a first position.
Once the hinged frame element 103 has been locked into place in a first position, the user may lower the dolly frame 101 using the lift mechanism 136 such that the wheels 102, 107 are supporting the weight of the vehicle and the foot 105 of the lift mechanism 136 will rise off the floor surface 150 as shown in FIG. 17. Once the foot 105 is approximately ½″ off the floor surface 150, the lift assembly 100 can be used as a dolly, allowing the user to easily move the supported motor vehicle. Any combination of the wheels 102, 107 may also include a positional locking mechanism to keep the lift assembly 100 from rolling while the wheels 102, 107 are engaged so that the lift assembly 100 may be safely parked while unattended.
The lift assembly 100 may be used to make servicing, washing and detailing the vehicle much easier by holding the vehicle upright and off the floor surface 150 in a stable position. The lift assembly 100 lifts and supports a vehicle at its frame rather than its wheels. This allows the user to freely spin the vehicle's front and back wheels while cleaning the rims and tires. A front wheel assembly of the vehicle can also be freely turned from right to left giving the user greater access to cleaning it and the nearby frame. The lift assembly may support the vehicle in an elevated, stable position such that an operator may sit, put his or her feet on the foot pedals, put his or her hands on the handlebars, and turn the handlebars to move the wheels of the vehicle safely while the lift assembly will inhibit other movement of the vehicle.
To get the vehicle off the lift assembly 100, the user begins by positioning the lift assembly 100 high enough to get the wheels 102, 107 free of supporting weight as shown in FIG. 16. The user then unlocks the locking mechanism of the hinged frame element 103 and raises the hinged frame element 103 and positions the locking mechanism, such as lock plate 147 shown in FIG. 18, such that locking in the first position is not attained when the lift is lowered. As the user lowers the lift assembly 100, using the lift mechanism 136, for example the jack assembly 108 and jack foot 105, the front portion 130 of the dolly frame 101 will automatically slant towards the kickstand side of the vehicle as depicted in FIG. 19, and will allow the vehicle to come to rest on its kickstand as shown in FIG. 20.
The jack assembly 108 may be a screw type mechanical jack. In one embodiment, the jack assembly 108 includes a hand cranked jack and a four-bar linkage. In another embodiment, the four-bar mechanism may include a sliding joint to allow the four-bar linkage to operate in a range that is deviates from parallel four-bar motion.
Continued “lowering” of the lift assembly 100 will result in the foot 105 of the lift mechanism 136 retracting up off the floor surface 150 as the wheels 102, 107 contact the floor surface 150 and support the frame of the lift assembly 100. Once the lift mechanism 136 is fully retracted, the user can roll the lift assembly 100 out from under the vehicle. The lift assembly 100 can be left in its slanted orientation, or the user may manually lift the front portion 130 of the dolly frame 101 up, allowing hinged frame element 103 to drop and lock in place, holding the dolly frame 101 in a level position allowing full wheel caster movement if desired.
Any combination of the wheels 102, 107 may include casters. In one embodiment, each of the wheels 102, 107 includes an independent caster. In a further embodiment, each of the wheels 102, 107 may turn 360 degrees. The wheels 102, 107 may include caster directional locks to lock the wheels in alignment with one another for better directional control while moving the lift assembly 100 and supported vehicle, similar to that of a shopping cart.
The lift assembly 100 may lift the vehicle by its frame. However, in another embodiment the lift assembly 100 lifts the vehicle by its foot pegs, floor boards, or other structural component of the vehicle.
The lift assembly 100 may include at least one powered drive wheel to facilitate moving the lift assembly around via a remote or a mounted joystick similar to the methods employed on electric wheel chairs, scooters, and foot boards. The lift assembly 100 may be used for any vehicle, particularly motorcycles, trikes, ATVs, UTVs with any number of wheels, lawnmowers, tractors, snowblowers, and snowmobiles.
The integrated features of the lift assembly 100 allow for a lightweight design. In one embodiment the lift assembly 100 weighs approximately thirty-five pounds. The lightweight design combined with the large wheels allow for movement of the lift assembly 100 with less force by an operator.
Patent Application
20210139096
