The invention relates to a lift drive for a rail-guided cantilever construction device, in particular for use in bridge construction, wherein the cantilever construction device comprises a main frame which is guided by at least one rail for receiving at least one formwork. The invention also relates to a rail-guided cantilever construction device comprising a lift drive, according to any of the preceding claims, and a method for moving a rail-guided cantilever construction device, in particular for use in bridge construction, with this lift drive.
A previously known lift drive with a hydraulic cylinder is described in the German patent application DE 10 2007 047 443 A1 relating to a formwork arrangement for the cantilever construction of bridges. Cantilever construction devices are used, for example, in the construction of bridges. The cantilever construction devices are usually moved on rails, for example, from a bridge pier that has already been concreted in order to then continue concreting the bridge. If there is even a slight slope or bridge inclination, the cantilever construction device can start moving in an uncontrolled manner and, in the worst case, fall. Especially when building bridges where bridge inclinations of more than 2° occur in such a way that the cantilever construction device starts moving independently on the rail, an uncontrolled movement of the cantilever construction device, which harbors the risk of the cantilever construction device falling completely, must be avoided.
So far, an uncontrolled movement of the cantilever construction device has been prevented by a self-locking of the movement of the cantilever construction device due to a given friction value of a roller or antifriction bearing over which the cantilever construction device is guided on the respective rail that occurs up to an approved longitudinal inclination of bridges of less than 2°. The coefficient of friction can be increased by adding wooden wedges between the rail and the rollers of the roller bearing. An uncontrolled movement of the cantilever construction device can be prevented as well by using slide bearings with a defined high coefficient of friction instead of roller bearings. In the above-mentioned DE 10 2007 047 443 A1, this solution is used in the form of a largely horizontal slide bearing that comprises at least one bearing part made of plastic. The use of slide bearings is considered to be advantageous compared to the roller bearings used up to now since, when using roller bearings, there is a risk, even if the bridge radii are small, that the rollers will get out of the rail provided for them and, for example, run into flanges or the like (para. [0007], lines 1-10).
The disadvantage of the slide bearing solution, however, is that the value of the coefficient of friction depends on factors influencing the friction. For example, if there is ice, oil, dirt and/or water on the contact points of the slide bearing components sliding on each other, the friction can be reduced to such an extent that the required braking effect is no longer guaranteed. The components sliding on each other are subject to wear that is higher than that of a roller or antifriction bearing. In addition, with a slide bearing, which has a targeted higher friction compared to a roller or antifriction bearing, a greater force is required for the roller or antifriction bearing to move the cantilever construction device, which makes, for example, the use of more powerful, i.e., usually larger hydraulic units/cylinders, necessary. Slide bearings are also limited in their inclination if the downhill force of the cantilever construction device is greater than the frictional force caused by the slide bearing. Roller or antifriction bearings, on the other hand, can only be replaced if the inclination is small, and when the wooden blocks are manually applied and/or removed to increase or reduce the friction of the bearing, the operator is in the danger area of the cantilever construction device, i.e., in the worst case, he can be caught by the device. The disadvantages of both solutions apply to both a forward travel of the cantilever construction device in the direction of a construction portion to be concreted and to a reverse travel.
The object of the present invention, on the other hand, is to provide a lift drive for a rail-guided cantilever construction device that enables the cantilever construction device to be moved safely with little friction and without the risk of an uncontrolled movement of the cantilever construction device, especially when the structure is inclined by more than 2°. In addition, a simple and compact lift drive is to be provided with which the cantilever construction device can be safely moved both forward and backward so that the lift drive or the cantilever construction device does not need to be converted, and a person is not in the immediate danger area of the lift drive or the cantilever construction device.
This object is achieved by a lift drive with the features of claim 1 and a method for moving a rail-guided cantilever construction device with the features of claim 16. The subclaims indicate expedient further developments.
The object according to the invention is thus achieved by a lift drive for a rail-guided cantilever construction device, in particular for use in bridge construction, wherein the cantilever construction device comprises a main frame which is guided by at least one rail for receiving at least one formwork, with a lift device, wherein a first end of the lift device is designed to be connected to the main frame, and a second lift device end opposite the first end can be moved relative to the main frame when the first end of the lift device is connected to the main frame, with a first fixing device which is connected to the first end of the lift device and designed to fix the first end of the lift device with respect to the at least one rail, and with a second fixing device which is connected to the second end of the lift device and is designed to fix the second end of the lift device with respect to the at least one rail, wherein the first and second fixing devices can each be releasably fixed with respect to the at least one rail in a reversable manner.
The first end of the lift device is designed to be connected to the main frame directly or indirectly, for example, via the first fixing apparatus. When the main frame is connected to the first fixing device and the first fixing device is connected to the first end of the lift device, the first end of the lift device is designed to be indirectly connected to the main frame or to be indirectly attached to the main frame. The first fixing device can be connected directly to the first end of the lift device or to the main frame, provided said main frame is connected to the first end of the lift device. Further or other components may also be present between the first fixing device and the first end of the lift device as long as the first fixing device is connected to the first end of the lift device in such a way that it can fix the first end of the lift device, and thus the cantilever construction device, with respect to the at least one rail. Instead of fixing/attaching the first fixing apparatus to the at least one rail, the rail can also be connected to a fixing rail via one or more connecting components, said fixing rail preferably running parallel to the at least one rail, wherein the first fixing device is connected via one or more coupling elements to the first end of the lift device and can be fixed relative to the fixing rail. In particular, the fixing rail allows for the lift drive, according to the invention, to be retrofitted to a conventional lift drive with a locking head. Correspondingly, one or more components can be present between the second fixing device and the second end of the lift device as long as the second fixing device is connected to the second end of the lift device in such a way that said fixing device can fix the second end of the lift device, and thus the cantilever construction device, with respect to the at least one rail. Instead of fixing the second fixing apparatus on the rail, the second fixing device can be fixed on the fixing rail connected to the at least one rail by means of one or more connecting components, which can be connected to the second end of the lift device via one or more coupling elements. The connection of the first and second fixing devices to the ends of the lift device can be releasable in a reversible manner, e.g., as a screw connection, or releasable in an irreversible manner, e.g., as a welded connection. If the cantilever construction device is only fixed with respect to the rail via one of the fixing devices, the lift device is designed to hold the cantilever construction device. The first end can be an end of a cylinder of the lift device or an end of a piston of the lift device. In addition to bridge construction, the lift drive can also be used in tunnel construction or in climbing construction.
Because the lift device can be fixed/attached by the first fixing device and/or the second fixing device with respect to the at least one rail, it is possible to safely move the cantilever construction device when the cantilever construction device is connected to the first end of the lift device without the cantilever construction device being able to start moving independently, for example, due to an inclination of the bridge to be built, in or against the direction of travel. In particular, when there are high longitudinal bridge inclinations, i.e., bridge inclinations greater than 2°, which corresponds to 3.5%, an uncontrolled movement of a cantilever construction device with roller or antifriction bearings can be avoided and/or slowed by one or both of the first and second fixing devices. The first and second fixing devices therefore form a braking system for the secure movement of the cantilever construction device. The braking system prevents an uncontrolled movement, for example, a sliding or slipping, of the cantilever construction device. It is not necessary to intervene in the bearing of the cantilever construction device. Since only two fixing devices, which fix the lift device with respect to the rail, have to be attached to the lift device, the lift drive has a simple and compact design.
Since, according to the invention, there is a fixing device for fixing/attaching the main frame of the cantilevering device with respect to the rail at each end of the lift device, the lift device can be attached at the second end with respect to the rail when the main frame connected to the first end is moved due to an extension or retraction of the lift device. The main frame can then be attached with respect to the rail via the first fixing device, and the second fixing device can be detached from the rail in order to allow for the lift device to be retracted or extended without moving the main frame. The lift device can then be used again to move the main frame. During the movement, the main frame is therefore always attached to the rail by one of the two fixing devices so that the cantilever construction device can be safely moved without the cantilever construction being able to move in an uncontrolled manner. The first and second fixing devices acting as a braking system do not intervene in the bearing of the cantilever construction device but are each connected to one of the two ends of the lift device. Therefore, the cantilever construction device can be safely moved regardless of its mounting, even if the bridge has a high longitudinal inclination greater than 2°, which corresponds to 3.5%. This applies to both forward and reverse travel for which the lift drive or the cantilever construction device does not need to be converted. Instead of having to apply a wedge in front of the rollers of a roller bearing of the cantilever construction device, the fixing devices can be controlled hydraulically, for example.
Instead of achieving a self-locking of the movement of the cantilever construction device by friction, as in the prior art, the controlled movement of the cantilever construction device is ensured, according to the invention, by attaching each of the two fixing devices with respect to the rail by means of a positive or non-positive connection. There is therefore no need to use a slide bearing, which is why a safe movement on rollers or cylinders is possible, since friction-influencing agents such as ice, oil, dirt, or water do not affect the braking process of the cantilever construction device. Instead, the movement of the cantilever construction device can take place with minimized friction via rollers/cylinders and can be easily controlled via a lifting movement of the lift device. If the slide bearing is omitted, wear parts, for example, components such as siding plates that slide on each other, are no longer necessary. Due to the minimized friction, the efficiency of the assembly consisting of the lift drive and the cantilever construction device can be increased due to the lower friction. Even the friction of a roller or an antifriction bearing can be reduced since an uncontrolled movement of the cantilever construction device can be avoided solely by the lift drive with two fixing devices, according to the invention. As the bearing friction decreases, the efficiency loss of the assembly consisting of the lift drive and cantilever construction device increases since less energy has to be used to move the cantilever construction device.
With ever higher safety requirements in the future, a positive fixation of the first and/or the second fixing device(s) with respect to the rail, e.g., by means of a wedge which engages in a recess or indentation in the rail, offers increased safety compared to a non-positive fixation, for example by clamping the respective fixing device on the rail or a fixing rail connected to the rail. Finally, an operator does not have to be in the immediate danger area of the main frame, the bearing of the cantilever construction device and/or the lift device. This applies not only to an operation of the fixating devices by means of a hydraulic, pneumatic or electrical control unit but also for a manual operation since the operator can operate a toggle lever as part of the respective fixing device in such a way that he does not have to reach into a space above the rail.
In a preferred embodiment of the invention, the lift device is fixed with respect to the at least one rail in such a way that, when the first end of the lift device is lifted in one direction relative to the at least one rail, the main frame is displaced relative to the at least one rail, the second fixing device is fixed with respect to the at least one rail, and that, during a lifting movement of the second end of the lift device in one direction relative to the at least one rail, the first fixing device is fixed with respect to the at least one rail. This way, a given lift of the lift device can be used effectively to move the main frame and thus the cantilever construction device. For example, the lift device is extended in order to move the main frame relative to the rail and, with the main frame resting relative to the rail, is retracted in order to carry out the next lift. The lift device and the fixing devices thus form a caterpillar to which the main frame is connected, and which is designed to perform a caterpillar movement relative to the rail, in particular, in order to move the main frame relative to the rail.
The main frame can be guided by the at least one rail via a roller or antifriction bearing with the first and second fixing devices, according to the invention, being designed in a corresponding or identical form. Corresponding designs of the two fixing devices allow for a cost-effective and simplified structure of the fixing devices compared to different designs. Roller and antifriction bearings offer a lower coefficient of friction than slide bearings. In particular, identical designs of the fixing devices allow a series or mass production and are also advantageous for safety reasons since only one fixing device has to be certified.
The first and the second fixing devices can each be fixable with respect to the at least one rail by means of a positive and/or non-positive fit and can, in particular, be fastened to the rail and/or at least one fixing rail connected to the rail. A slide bearing can then be dispensed with and a safe and friction-minimized movement on rollers or cylinders is possible.
At least one of the fixing devices advantageously comprises at least one fixing layer or one fixing element, for example, a brake lining, to be applied to the at least one rail or the at least one fixing rail that is connected to the rail in the fixed state. An unlocking lift device, e.g., a pneumatic or hydraulic lift device is configured to interact with the fixing layer or the fixing element and an elastic means, for example, one or more disk or leaf springs, in such a way that the fixing layer or the fixing element rests against the at least one rail or the at least one fixing rail connected to the rail due to the elastic means in order to fix the fixing device when the unlocking lift device is retracted and/or is out of order. This way, a simply constructed, reliable and inexpensive to manufacture self-locking fixing device is provided, which is fixed without an actuation and thus increases the safety on the construction site.
At least one of the fixing devices preferably comprises at least one latching/snap-in element, for example, in the form of a pawl or foldable latching lug, wherein the at least one rail or fixing rail comprises recesses and/or depressions in its longitudinal direction, into which the at least one latching/snap-in element can engage in order to fix the fixing device with respect to the at least one rail. This results in fixing devices of a simple and reliable design which are configured to interact with the rail or the fixing rail in order to fix said devices thereon. Alternatively, each fixing device can comprise a bracket which is designed to engage under a collar which is present in the longitudinal direction on one side of the rail or the fixing rail. The end of the bracket engaging under the collar is designed to be able to be non-positively connected to the collar, e.g., via a clamp connection. The clamp connection can be established via a clamp or a screw inserted into a thread at the end of the curve.
In a preferred embodiment, a displacement of the lift device is selected to be greater than or equal to a distance from the recesses and/or depressions located next to one another in the longitudinal direction of the at least one rail or fixing rail so that, when the fixing device is fixed with respect to the at least one rail, the displacement length is sufficient to move the main frame by the distance between the recesses and/or depressions located next to one another. The recesses and/or depressions particularly preferably have the same spacings over a length of the at least one rail or fixing rail or a part thereof. The distance between adjacent recesses and/or depressions is then selected so that each of the recesses and/or depressions of the fixing devices can be used to fix or “support” the lift device on the rail.
The fixing device preferably comprises at least one manual, hydraulic, pneumatic or electromotive lift device for executing a linear translational movement, which is designed to ensure a reversible engagement of the at least one latching/snap-in element in the recess or the depression of the at least one rail or fixing rail. This lift device can be used to raise or lower a pawl, i.e., to detach the pawl from and attach the pawl to the rail or the fixing rail. An electric lift device allows for a more flexible control compared to a hydraulic lift device but requires power on the construction site, which is why hydraulic and pneumatic lift devices are often preferred over electric lift devices. It is advantageous that a hydraulic/pneumatic lift device can be exchanged for an electrical lift device or supplemented by an electrical lift device.
The cantilever construction device is advantageously guided by two or four rails arranged parallel to one another, wherein the first and second fixing devices each comprise one pawl per rail, so that a total of two pawls of the first and second fixing devices are assigned to each rail, and the lift drive of the cantilever construction device as a whole either comprises two rails and four pawls or four rails and eight pawls. Compared to lift drives with fewer pawls, the maximum permissible load of the cantilever construction device is increased in this embodiment of the lift drive. Such a lift drive can, in particular, move and brake cantilever construction devices such as those used in bridge construction. The pawls of the respective first and/or second fixing devices of both rails, which are opposite one another in a direction perpendicular to the longitudinal direction of each rail, can be connected to one another via a web which is designed to move the pawls in concert.
The manual lift device advantageously comprises rotatable toggle levers, for example, in the form of a rod, shaft or a bar, one lever arm end of which is rotatably coupled to the web approximately centrally between the pawls that are opposite each other and perpendicular to the longitudinal direction of each rail, said lever arm end being formed to move the pawls of the first fixing devices of the two rails and/or of the second fixing devices of the two rails that are connected via the web in concert with each other. The toggle level acting on both pawls allows for a simple design of the manual fixing device and a simultaneous lifting and/or lowering of the pawls. This way, the respective fixing device can be operated manually in a quick and effective manner. The toggle lever can be coupled to the web via a clamp that can be moved along the web. When the toggle lever is not in use, the clamp can be moved to one end of the web in order to align the end of the toggle lever facing away from the web parallel or substantially parallel to the web. This way, installation space can be saved.
It is advantageous if at least one hydraulic, pneumatic or electromotive lift device, preferably two of these lift devices, is/are coupled to the web so as to move the pawls of the first fixing devices of both rails and/or the second fixing devices of both rails connected to one another via the web in concert. This results in a simple and automatically controllable lift drive which is designed to move the pawls in concert.
The lift drive can comprise a controller which is set up so that the hydraulic or pneumatic lift device with an existing hydraulic or pneumatic assembly can be controlled, for example, in order to move the main frame by means of the lift device or to move an upper and/or lower support arrangement attached to the main frame relative to the main frame, or a hydraulic or pneumatic assembly that is separate from the existing hydraulic or pneumatic assembly. The use of an existing assembly reduces the number of components to be purchased and stored, which is particularly advantageous on the construction site because of the limited storage space. The control unit allows for an automated or fully automatic operation of the first fixing device and/or the second fixing device.
The control unit is preferably set up in such a way that each latching/snap-in element can be individually controlled or a plurality of latching/snap-in elements, for example, all latching/snap-in elements of the first or second fixing devices, can be jointly controlled via a hydraulic or pneumatic assembly. This results in a simple and reliable lift drive.
The control unit can be set up in such a way that the latching/snap-in elements can be released from the rail or the fixing rail by means of the one or more hydraulic, pneumatic or electromotive lift device(s), and the latching/snap-in elements can be released independently by gravity and/or another force, e.g., a spring force of a spring or some other elastic means, thereby avoiding the control of the one or more hydraulic, pneumatic or electromotive lift device(s) into which the recesses and/or depressions of the at least one rail or fixing rail can engage. Since the latching/snap-in elements only have to be lifted, the amount of energy required to operate the lift drive is reduced compared to a lift drive in which the latching/snap-in elements have to be controlled in order to be lowered.
The lift device is advantageously designed as a hydraulic cylinder, spindle drive or rack and pinion drive with the spindle or rack and pinion drive being driven, for example, by an electric motor, actuator or linear drive. These types of lift devices are reliable and can be obtained with different displacement lengths and lifting capacities.
The invention also covers a rail-guided cantilever construction device that includes the lift drive, according to the invention.
A method for moving a rail-guided cantilever construction device, in particular for use in bridge construction, with the lift drive according to the invention, is part of the invention as well. The method comprises the following steps:
The one direction can be defined as the forward or backward direction of the main frame. The first end of the lift device can be an end of a lifting cylinder or an end of a piston of the lift device. The lift device, i.e. the lifting piston opposite the lifting cylinder, can be extended in order to displace the main frame relative to the at least one rail and be retracted with the main frame being in rest relative to the rail in order to carry out the next lift. Alternatively, the lift device, i.e. the lifting piston opposite the lifting cylinder, is retracted in order to move the main frame relative to the rail and extended with the main frame being in rest relative to the rail in order to carry out the next lift. The lift device and the fixing devices thus form a caterpillar to which the main frame is connected, and which executes a caterpillar movement relative to the rail and thereby moves the main frame relative to the rail. The method allows for a structure that is unchanged over the retraction and extension movement of both fixing devices. The lift device does not have to be separated from the main frame and reconnected to the main frame. Instead, the assembly of the lift device and the fixing devices can be used in an unchanged form for both forward and reverse travel. This simplifies the operation of the lift drive and increases work safety.
If the second fixing device is only released with respect to the at least one rail (4a, 4b, 4′a, 4′b), in particular from the at least one rail or from a fixing rail connected to the rail when the first fixing device is released with respect to the at least one rail after the completion of the lifting movement of the lift device in the one direction, the main frame is fixed by both fixing devices with respect to the at least one rail when it is at rest relative to the rail. This increases the safety of the fixation compared to a fixation of the main frame with respect to the rail by only one of the fixing devices. An uncontrolled movement of the main frame, e.g., in the event of a separation of the piston from the cylinder of the lift device when fixed only by the second fixing device, is effectively avoided in this way.
The execution of the lifting movement of the lift device in the one and the other direction is advantageously carried out either partially or completely and to the same extent in terms of the displacement length. If the same, in particular, complete, displacement length is used in both directions of the lifting movement, i.e., when the lift device is retracted and extended, a predetermined displacement to be carried out can be carried out with a minimized number of fastening and releasing operations of the first and second fixing devices. This minimizes the work and energy required for the operation of the lift drive.
The method steps according to the invention are preferably defined as a cycle and the cycle is run through until the main frame has been moved by a predetermined displacement in one direction relative to the at least one rail, for example, a length of a concreting section to be concreted with the cantilever construction device.
The fixing devices advantageously each comprise at least one manual, hydraulic, pneumatic or electromotive lift device for executing a linear translational movement, which is designed to releasably fix the fixing devices with respect to the at least one rail in a reversible manner and to release said devices with respect to the at least one rail, and the fixing of the respective fixing device with respect to the at least one rail takes place independently by using gravity and/or by another force, e.g., a spring force of a spring or some other elastic means, i.e., avoiding an actuation and/or control of the respective manual, hydraulic, pneumatic or electromotive lift device by engaging at least one latching/snap-in element in a recess or a depression of the at least one rail or the fixing rail connected to the rail. Since the latching/snap-in elements only have to be lifted, the energy required to operate the lift drive decreases compared to a solution in which the latching/snap-in elements are manually lowered or have to be actuated in order to be lowered. The fixing devices are actuated semi-automatically if the latching/snap-in elements are lifted manually without a manual lowering of the latching/snap-in elements. The fixing devices are actuated in a fully automatic manner if the latching/snap-in elements are lifted by means of an actuation without a lowering of the latching/snap-in elements by means of an actuation.
Further features and advantages of the invention are provided in the following detailed description of an exemplary embodiment of the invention, the claims and the figures of the drawing, which show details that are essential to the invention. The features shown in the drawing are depicted in such a way that the special features, according to the invention, can be illustrated in great detail. The various features can each be implemented individually or collectively in any combination in variants of the invention. In the figures, the same reference symbols denote the same or corresponding elements.
In these,
To brace the bridge 1, a hollow box 1b is provided below the surface 1a in the negative Y direction as part of the bridge 1. In addition to the main frames 3, 3′, the cantilever construction device 2 comprises an upper support arrangement 3″ and a lower support arrangement 3″. A formwork (not shown in
The frame bases 5, 5′ are each attached to lift devices 5, 5′ which adjoin the frame base 5, 5′ in the negative Z direction. The detail A shows the region of the lift device 5, and the detail A′ shows the region of the lift device 5′. The main frames 3, 3′ are each connected to the lift drive, according to the invention, wherein the lift drive comprises the lift device 5 for driving the main frame 3, and the lift comprises the lift device 5′ for driving the main frame 3′.
In
At the second end of the lift device 5, which is opposite the first end of the lift device 5 to which the frame base 3d is attached, a second fixing device 7 with second fixing components 7a, 7b is connected to the lift device 5. The second fixing components 7a, 7b are each connected to the second end of the lift device. The second fixing components 7a are designed to fix the second end of the lift device to the rail 4a, and the second fixing components 7b are designed to fix the second end of the lift device to the rail 4b. One fixing component 7a or 7b each would be sufficient for the second fixing device 7, but the main frame 3 is more securely fixed to the rails 4a, 4b via the frame base 3d, the lift device 5 and the second fixing device 7 if both second fixing components 7a, 7b are fixed together on the rails.
The frame base 3d is attached in the Z direction to the first end of the lift device 5 to which the first fixing device 6 is connected in such a way that the frame base is attached to the first end of the lift device 5 via the first fixing components 6a, 6b of the first fixing device 6. The frame base 3d does not have to be attached in the Z direction to the lift drive with the lift device 5 and the first fixing device 6 and the second fixing device 7, according to the invention, but the frame base 3d and thus the cantilever construction device can also be attached to the first end of the lift device 5 in the negative Z direction. The frame 3 can also be arranged between the first end of the lift device 5 and the first fixing device 6 via the frame base 3d as long as the main frame 3 is attached to the first end of the lift device 5, and the first fixing device is thus connected to the first end of the lift device 5 in such a way that the first fixing device can fix the first end of the lift device 5 to at least one of the rails 4a or 4b.
Although the main frame 3 rests on the surface 1a of the bridge 1 via the two rails 4a, 4b, it is also possible for the main frame 3 to rest on only one of the two rails 4a, 4b. In this case, only a first fixing component 6a or 6b is connected as a first fixing device 6 to the first end of the lift device 5, and only one of the second fixing components 7a or 7b is connected to the lift device 5 as a second fixing device 7 at the second end of the lift device 5. Two rails 4a, 4b allow for a higher load capacity than just one rail 4a or 4b. A comparison of the lift drives, according to the invention, as shown in the details A, A′ in
The first guide plate 6b3 comprises an elongated hole in the Y direction, as shown in
Both fixing components 6a, 6b share the web 8, at one end of which the pawl 6b5 is attached in the X direction and the pawl 6a5 is attached to the other end in the negative X direction. Approximately in the middle of the web 8, one end of a toggle lever 20 is rotatably coupled to the web via a clamp 18. The approximately central position 18′ of the clamp 18 relative to the web 8 allows for a movement of the web 8 in a direction facing away from the rails 4a, b, i.e., in the Y direction, or a movement in a direction facing the rails 4a, b, i.e., in the negative Y direction, with approximately the same masses on both sides of the clamp 18. The clamp 18 comprises a recess 19 such that the end of the toggle lever 20 coupled to the web 8 can be rotatably connected to the clamp 18, for example, via a screw connection. The toggle lever 20 rests in a recess 6a3′ of the first guide plate 6a3 and is connected to the toggle lever 20 via guide means 19′, 19″, which are on opposite sides of the first guide plate 6a3, which is guided relative to the first base plate 6a3 when the toggle lever 20 is guided by the recess 6a3′. The guide means 19′, 19″ can each be realized by a screw connection in which a screw is guided through a through hole in the toggle lever 20 in the Z direction and is secured by a nut. In this simple way, the toggle lever 20 is guided through the head of the screw and the nut opposite said head on the other side of the toggle lever when the toggle lever is arranged or offset in the recess 6a3′. The first guide plate 6b3 also has a recess at its end facing away from the rails 4a, 4b, i.e., in the Y direction, in such a way that the toggle lever 20 can be guided or offset not only in the recess 6a3′ of the first fixing component 6a but also alternatively in the recess at the end of the first guide plate 6b3 of the first fixing component 6b.
The clamp 18 can be fastened to the web 8 or movably attached to it, as is the case with the first fixing device 6 in
Second connecting plates 11 are attached to first connecting plate 10 and are connected to one another via a bolt 12 with a locking pin 13 in order to be attached, for example, to the first end of the lift device 5. The first connecting element 9 for attaching, for example, the frame base 3d of the main frame 3 is also attached to the connecting plates 11 and thus to the first connecting plate 10 and thus to the first fixing components 6a, 6b and thus to the first fixing device 6. Third connecting plates 14 and a second connecting element 15 with a through hole 16 for attaching the frame base 3d are connected to the first connecting element 9.
The structures of the first fixing components 6a, 6b are designed axially symmetrically in the Y/Z direction with respect to a plane formed centrally between the fixing components, which simplifies the common structure. Due to the shared use of the web 8 and the toggle lever 20 for moving toward and away from the rails 4a, 4b, i.e., the lifting and lowering of both pawls 6a5, 6b5, the common structure of the first fixing device 6 is additionally simplified. By locking the pawls in a direction facing the rails 4a, 4b, i.e., the negative Y direction, it is possible that a movement has to occur only in order to unlock the toggle lever 20 at the end that is opposite the end connected to the web 8 in the direction facing the rails 4a, 4b, i.e., the negative Y direction. As soon as the recesses 4a1 and 4b1 are present in the rails 4a, 4b, which are opposite one another in a direction perpendicular to the longitudinal direction of each of the rails 4a, 4b, i.e., in the X direction, as shown in
The first fixing device 6 shown in
The further first fixing component 6b of the fixing device 6 comprises a further lift device 21b-24b, wherein the further lifting cylinder 21b is designed with the piston retracted (not shown) corresponding to the lifting cylinder 21a. Attached to the base plate 6b1 is a further mount 22b in which a further first flange 24b of the lifting cylinder 21b is connected to the base plate 6b1. At the end of the piston facing away from the rail 4b, there is a further second flange 23b via which the further lifting cylinder 21b is connected to the web 8. The further lifting cylinder 21b is designed to extend the piston in the direction facing away from the rail 4b, i.e., in the Y direction, and to unlock the fixing device 6 and to retract the web 8 in the direction facing the rail 4b, i.e., in the negative Y direction, into the piston in order to lock the fixing device 6. The design of the lift devices 21a-24a and 21b-24b is the same, which results in a simple design of the fixing device 6. Both lift devices are controlled together in order to ensure that both lift devices run synchronously.
It is only possible to control the two lift devices when the first fixing device 6 is to be unlocked. As soon as the pawls 6a5 and 6b5 of the first fixing device 6 can engage in the recesses 4a1, 4b1 of the rails 4a, 4b, the pawls 6a5, 6b5 can, if the lift apparatuses or the lifting cylinders 21a, 21b run freely, engage in the recesses 4a1, 4b1 of the rails 4a, 4b without an actuation of the lifting cylinders 21, 21b. This way, the energy required to operate the first fixing device 6 can be reduced compared to a control in the unlocking position PE and the locking position PV of the first fixing device 6.
The first fixing device 6 shown in
In
In
In
In
In contrast to the states of the lift drive according to the invention shown in
In
In
A comparison between the states of the lift drive in
To increase the stability and thus the counterpressure of the counterpressure fixing layers 33, the counterpressure fixing layers and/or the guide housing are connected to the elastic means housing 27 via counterpressure arms 32. The elastic means 28 is connected to the fixing layer 26 in the form of a brake lining via a pretensioning means 29 and a pretensioning fixing means 29S. An unlocking lift device 30, which comprises an unlocking lift device piston 30a and an unlocking lift device cylinder 30b, is arranged between the pretensioning fixing means 29S and an upper side of the elastic means housing 27. The unlocking lift device comprises an unlocking lift device connection 31 on the lifting cylinder 30b for a connection to a hydraulic line. In the unlocking position PE, a depth 28a of the elastic means 28 is, for example, 85.6 mm, which leads to an air gap 26L1 between an underside of the fixing layer 26 and an upper side of the rail 4b of, for example, 7 mm. In
In
For this purpose, the lifting cylinder 5b of the lift device 5 is connected via a first port A and via a second port B of the lift device 5 to a pressure source 35 in the form of a hydraulic pressure source. In addition to the first and second ports A, B, a directional valve 36 in the form of a 4/3-way valve includes the further ports P and T in the form of a pressure port P and a tank port T. The directional control valve has three mechanically actuatable positions with port P being connected to port A in a first position and port T being connected to port B. Independently of this, there is, in a middle position between P and T, pressureless circulation such that that A and B are relieved toward a tank and, in addition to the unpressurized circulation, a floating position is assumed so that the directional control valve 36 can easily be actuated by an external force. In the third position, port P is connected to port B and port A is connected to port T independently of this. The port A is connected to a changeover valve 37 via a first connecting line 36a and a first changeover valve line 36A1. Port B is connected to the changeover valve 37 via a second connecting line 36b and a second changeover valve line 3661. Via the changeover valve 37, the first changeover valve line 36A1 and the second changeover valve line 3661 are connected with a line 37A to the first fixing device 6 and with a line 37b to the second fixing device 7, each by connecting to the port 31 of the unlocking lift devices 30 of the first and second fixing devices 6, 7.
Between the first connecting line 36a and the first changeover valve line 36A1, there is a first branch point V1 such that port A is not only connected to the changeover valve 37 but also to a first port of the lifting cylinder 5b via a first lift device line 36A2 for extending the piston of the lift device 5. Port B is connected via a second branch point V2 via the second connecting line 36b and the second line 3662 of the lift device 5 to a second port of the lifting cylinder 5b of the lift device 5 for retracting the piston 5a of the lift device 5.
Depending on whether the cantilever construction device 2 is to be moved or fixed, the first fixing device 6 is unlocked, and the second fixing device 7 is locked, or vice versa. The locking and unlocking of the fixing devices 6, 7 takes place alternately in such a way that ports A and B on the lifting cylinder 5b are controlled such that the fixing device 6, 7 that must be locked for the displacement of the cantilever construction device 2 (not shown) is used for the extension or retraction of the piston 5a. Instead of moving forward in the forward direction R1 of the cantilever construction device 2, ports A and B of the fixing devices 6, 7 can be interchanged via the changeover valve 37 for a reverse travel in the negative R1 direction. This way, a shifting of the cantilever construction device 2 in the forward or reverse direction, i.e., in the positive or negative Z direction, is made possible in a simple manner while observing the existing safety requirements.
When the piston 30a is extended via a port 31 of the unlocking lift device upon the actuation of the unlocking lift device 30, the connecting webs 44 press the counterpressure element against the elastic means 28, thus releasing at least one fixing element 46, which is arranged between the counterpressure element 48 and the fixing rail 40. For this purpose, a fixing element 46 shown in
For a better detachment of the fixing element 46 when the piston 30A is extended to unlock the fixing device 6, release elements 45 are arranged on the piston 30A next to the connecting webs 44, which engage between the respective fixing element 46 and a surface of the fixing rail 40 in order to detach the fixing element from the surface of the fixing rail 40 and to unlock the fixing device 6. Instead of a conically shaped hollow cylinder, the counterpressure element 48 can also consist of a plurality of wedge-shaped elements that are not directly connected to one another. The elastic means frame 47 has bases 43 on opposite sides of the fixing rail 40 in order to connect to one end of the lift device 5. The lifting cylinder 30b of the unlocking lift device 30 is connected to the elastic means frame 47 in such a way that when the piston 30A is extended, the piston 30A can move relative to the elastic means frame 47 (in the negative Z direction). In order to generate a fixing force with a fixing force direction 46F of, for example, 40 kN, a fixing force in the direction 46F, which is generated by the fixing element 46 due to its contact with the fixing rail 40 of, for example, 133 kN, can be generated with the arrangement of the fixing device 6 shown in
In contrast to the arrangement shown in
The features of the invention described with reference to the illustrated embodiment, such as the manual lift device of the first fixing device 6 in
Number | Date | Country | Kind |
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10 2019 104 548.7 | Feb 2019 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DE2020/100112 | 2/18/2020 | WO | 00 |