1. Technical Field of the Disclosure
The instant disclosure relates to gates and gate systems, like for use in the entrance and/or exit of parking garages. More particularly, the instant disclosure relates to a lift gate system for use in the entrance and/or exit of parking garages or like structures.
2. Description of the Related Art
Gates, like tilt gates, are often installed in the entrances and/or exits of parking garages or other like structures. Lift gates include a flat panel that tilts as they're lifted upwards to rest flat overhead or near the ceiling. The typical lifting system includes an overhead operator with a motor that drives an arm for lifting the gate. Overhead gate openers are generally commercially used in underground parking garages where space is at a premium. They lift the gate overhead very similar to a typical garage door opener. In this instance the gate may weigh much more than a residential garage door, thus, the operator and hardware are built much heavier to accommodate these loads.
As parking garages have various size openings for the entrance and/or exit, gates and the systems they operate on typically need to be custom designed to fit the desired entrance/exit opening with the desired operating features required or desired by the owner. One problem that has been discovered is the time, effort, and training it takes to install current gates and their lift systems. For example, in addition to the time it takes for the pre-work of designing the gate and the lift system and features, a standard install of a tilt gate and lift system with standard operating features by experienced installers can take a weeks worth of time and effort or more to install. As a result, the entrances and exits are either unusable and/or not secured for an undesired lengthy period of time. As one should readily understand, it is clearly desirable to shorten the length of time it takes to install and make the installation of the gates and lifting systems easier.
Another problem that has been discovered is the danger associated with installing current gates and lift systems. The current standard systems have a spring loaded arm assembly to reduce the force required to raise the gate. This spring loaded arm assembly is very difficult to initially install onto the gate, as the gate is often times too heavy to be manually lifted. As such, the spring loaded arm assembly has to be stretched down to reach the gate. This process is very difficult and has been discovered to lead to damage of parts and/or injury to the installers. As such, it is clearly desirable to provide a lift gate system that is easier and safer to install.
Another problem that has been discovered with current lift gate systems is the difficulty in aligning the tracks squarely with the gates. The alignment of the tracks is important for operating the lift gate system properly and/or efficiently. As such, it is clearly desirable to provide a lift gate system that is easier to align the tracks.
Another problem that has been discovered with current lift gate systems is that, to conceal the operator inside the parking garage to prevent tampering and unauthorized access (i.e. the operator must be positioned on the inside of the parking garage), the gate must be lifted out towards the outside to open. This forces the gate to open in the same direction for both the entrance and the exit. As a result, extra clearance must be provided before or after the gate to allow the gate to open and close. Thus, it is desirable to provide a lift gate system that can open the gate in either direction, while still concealing the operator from the outside.
The instant disclosure provides a lift gate system that is designed to address at least certain aspects of the problems discussed above.
Briefly described, in a preferred embodiment, the present apparatus and method overcomes the above-mentioned disadvantages and meets the recognized need for such a device by providing a lift gate system that is easy and safe to install.
The present lift gate system and method includes a gate, a first pole, a second pole, a header and an internal operator. The first pole is configured to attach to the ground on one side of the gate and includes a first track attached approximate to a first top. The second pole is configured to attach to the ground on the opposite side of the gate from the first pole and includes a second track attached approximate to a second top. The header interconnects the first top with the second top. The internal operator is configured for lifting the gate, where the internal operator is inside the first pole, the second pole, and/or the header.
In select embodiments, the internal operator may be a hydraulic operator, a pneumatic operator, and/or an electric operator.
In select embodiments, the internal operator may be a hydraulic operator. The hydraulic operator may include at least one hydraulic cylinder configured to lengthen and shorten for raising and lowering the gate. In select embodiments, the hydraulic operator may further include a rotatable mount on a fixed end of the hydraulic cylinder, and a lever assembly on an extendable end of the hydraulic cylinder connected to the gate. The lever assembly may include a first lever, a second lever, and a shaft held in place by pillow block bearings. Wherein, the first lever may be pivotally connected to the extendable end of the hydraulic cylinder at one end and fixed to one end of the shaft, and the second lever may be pivotally connected to the gate at one end and fixed to the other end of the shaft. Whereby, rotation of the first lever by the hydraulic cylinder may cause rotation of the second lever thereby raising or lowering the gate.
In select embodiments, the lever assembly may further include a compression spring mounted on a lengthened end of the first lever opposite the extendable end of the hydraulic cylinder. The compression spring may bias the first lever to put an upward force on the gate via the second lever and the shaft.
One feature may be that the compression spring can be adjustable by including a threaded shock absorber body, a shock absorber rod and a compression nut. The threaded shock absorber body may be pivotally mounted. The shock absorber rod may extend from the threaded shock absorber body and may terminate at a spring site. The compression nut may be on the shock absorber body for adjusting the force of the compression spring on the first lever via the spring site.
Another feature may be that the second lever can include an angle iron releasably connected to a flat bar pivotally attached to the gate, wherein the angle iron may be disconnected from the flat bar for manually operating the gate.
Another feature may be that the shaft can be keyed at one or both ends for disengaging the first lever and/or the second lever from the shaft for manually operating the gate.
In select embodiments, the hydraulic operator may include a fluid reservoir and a pump. The pump may interconnect with the fluid reservoir and the hydraulic cylinder and may control fluid moving between the fluid reservoir and the hydraulic cylinder for lengthening and shortening the hydraulic cylinder. An intake line may be included for interconnecting the reservoir with the pump. A pressure line may be included for interconnecting an inlet of the hydraulic cylinder with the fluid pump. A return line may be included for interconnecting an outlet of the hydraulic cylinder with the reservoir.
Another feature of the hydraulic operator may be a four way valve between the pressure line and the return line for controlling flow.
Another feature of the hydraulic operator may be an inlet two way check valve at the inlet of the hydraulic cylinder, and/or an outlet two way check valve at the outlet of the hydraulic cylinder.
In select embodiments, the hydraulic operator may have two hydraulic cylinders. In these embodiments, a pressure flow divider may be included in the pressure line for connecting a second inlet of the second hydraulic cylinder, and a return flow divider may be included in the return line for connecting a second outlet of the second hydraulic cylinder. Wherein, the first hydraulic cylinder may be in the first post and the second hydraulic cylinder may be in the second post, or vice versa.
One feature of the lift gate system may be that each of the first and second tracks can include a protrusion from a bottom of each of the tracks along a length of each track. A guide wheel for each track may have a notch adapted to receive the protrusion. Whereby, the protrusion may maintain the wheel in the center of the track as the wheel rides along the length of the track over the protrusion.
Another feature may be that each of the first and second tracks may include a tension spring configured to bias the gate open. Each tension spring may include an adjustment bolt for adjusting the distance from the terminal end of each track thereby adjusting the tension in each tension spring.
Another feature may be that each of the first and second poles may include a flange adapted to attach each pole to an anchor in the ground.
In select embodiments of the lift gate system, the internal operator may include a motor and a gear assembly linked to the motor and connected to the gate. The gear assembly may include a motor gear, an idle gear, and a gate arm. The motor gear may be connected to the motor. The idle gear may be in communication with the motor gear and may have an idle shaft held in place with pillow block bearings. The gate arm may be connected to the idle shaft on one end and the gate on the other end. Whereby, rotation of the motor turns the gear assembly for raising and lowering the gate.
In select embodiments of the lift gate system, the hydraulic operator may include a fixed mount with a slot assembly. The fixed mount may be on the fixed end of the hydraulic cylinder. The slot assembly may be on the extendable end of the hydraulic cylinder and may be connected to the gate. The slot assembly may include a pivot shaft on the extendable end of the hydraulic cylinder going through a slot in the pole and connecting with the gate by a pillow block bearing. Wherein, the tracks may include a first angled portion for initiating the raising of the gate. Whereby, raising and lowering of the extendable end of the hydraulic cylinder may cause raising or lowering of the gate.
In use, a method of installing a lift gate system may be carried out with any of the embodiments of the lift gate system shown and/or described herein. In general the method of installing the lift gate system may include the steps of: providing the lift gate system in any of the various embodiments shown and/or described herein; and attaching the first pole and the second pole to the ground in a desired location.
In select embodiments of the method of installing the lift gate system, where the first and second poles include a flange adapted to attach each pole to an anchor in the ground, the step of attaching the first pole and the second pole to the ground in a desired location may include the steps of: installing the anchors in a desired location for the first and second poles; and attaching the flanges of the first and second poles to the corresponding anchors.
The present lift gate system will be better understood by reading the Detailed Description with reference to the accompanying drawings, which are not necessarily drawn to scale, and in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed invention.
In describing the exemplary embodiments of the present disclosure, as illustrated in
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The internal operator 34 may be configured for lifting the gate 12. Internal operator 34 may be positioned internally inside lift gate system 10, including any position or positions inside lift gate system 10. As examples, internal operator 34 may be inside the first pole 14, the second pole 24, and/or the header 32. Internal operator 34 may be any desired operator with any desired motor or power for lifting gate 12 that is internal to lift gate system 10. For example, and clearly not limited thereto, internal operator 34 may be the hydraulic operator 36 (as shown in
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Lift gate system 10 may be powered solely by internal operator 34. As such, internal operator 34 may be sized or provided with enough power to lift the gate 12. In select embodiments, lift gate system 10 may include a spring or plurality of springs that bias gate 12 to lift or open for aiding internal operator 34. Ideally, the spring or plurality of springs may be sized or provide enough force to bias gate 12 to lift or open to require minimal power from internal operator 34, i.e. to counterbalance the gate 12.
Referring again to
In select embodiments, the compression spring 60 may be adjustable. Compression spring 60 may be adjustable by any means. In one embodiment, as shown in
Referring now to
Lift gate system 10 may include many features for disengaging internal operator 34 for manual operation. One feature may be that the second lever 54 can include an angle iron 70 releasably connected to a flat bar 72 pivotally attached to the gate. This feature may allow the angle iron 70 to be disconnected from the flat bar 72 for manually operating the gate. Another feature may be that the shaft can be keyed or have keyed attachments 74 at one or both ends for disengaging the first lever 52 and/or the second lever 54 from the shaft for manually operating the gate.
The hydraulic operator 36 may include any desired hydraulic setup for operating gate 12. Referring to
In select embodiments, the pump 78, reservoir 76 and/or any other components for powering the hydraulic cylinder 42 of the internal operator 34 may be included in any of the components of system 10, including, but not limited to, in the first post 14, the second post 24, and/or the header 32. In other select embodiments, the pump 78, reservoir 76 and/or any other components for powering the hydraulic cylinder 42 of the internal operator 34 may be included in the same component of system 10 as hydraulic cylinder 42, like first post 14 and/or second post 24, or it may be included in a separate component of system 10, like the opposite post (14 or 24) and/or header 32. In addition, in other select embodiments, pump 778, reservoir 76 and/or any other components for powering the hydraulic cylinder 42 of the internal operator 34 may be included outside of the components of system 10, like in a remote location next to system 10 (wall, ceiling, underground, etc.).
The hydraulic operator 36 may have two hydraulic cylinders 42. In these embodiments, the pressure flow divider 96 may be included in the pressure line 82 for connecting the second inlet 84 of the second hydraulic cylinder 42, and the return flow divider 98 may be included in the return line 86 for connecting the second outlet 88 of the second hydraulic cylinder 42. The pressure line 82 and return line 86 may be run from the pressure flow divider 96 and return flow divider 98 from one post to the other, like through header 32. Wherein, the first hydraulic cylinder 42 may be in the first post 14 and the second hydraulic cylinder 42 may be in the second post 24, or vice versa. In select embodiments, a single hydraulic operator 36 may be included for operating one or more gates. For example, hydraulic operator 36 may be positioned in left or right post 14 or 24 and may operate the gate 12 between them. In another example, hydraulic operator 36 may be positioned in the center post between two gates 12 for operating both gates.
Referring now to
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System 10 may include any electronics and electronic features for operating gate 12 or multiple gates 12 via internal operator 34. In select embodiments the electronics may be monitored on computers for providing feedback to the system 10, including, but not limited to, providing feedback on leaks in lines, etc., providing feedback on tension or compression springs getting weak and needing adjustment, the like, etc.
Referring now to
In select embodiments of the method 200 of installing the lift gate system 10, where the first and second poles 14 and 24 include the flanges 118 adapted to attach each pole to the anchor 120 in the ground, the step 204 of attaching the first pole 14 and the second pole 24 to the ground 16 in a desired location may include the steps of: the step 206 of installing the anchors 120 in a desired location for the first and second poles 14 and 24; and the step 208 of attaching the flanges of the first and second poles 14 and 24 to the corresponding anchors 120.
The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein, but is limited only by the following claims.