This invention relates to powered lift-recliner chairs, and in particular concerns lift-recliner chairs of the type where the actuator and support arrangement for moving the adjustable parts of the chair is integrated into the structure of the chair.
Integrated lift-recliner chairs, as disclosed in WO2005/051128 and WO2008/132481. typically comprise a number of relatively moveable sections, including a floor standing base section, an angularly adjustable seat section, and an adjustable backrest section pivotally connected to the seat section. The seat is movable between a generally horizontal seating position and an inclined or tilted raised position to assist the occupant moving between seated and standing positions. An adjustable foot rest may also be provided. In the above examples the base and seat sections each comprises a pair of side panels arranged substantially parallel with each other on both sides of the chair to shield the actuator arrangement located in the interior of the chair. The base and seat sections are arranged in a telescopic nesting configuration. The seat section is telescopically extendable from the base section to raise and lower the chair. Typically, each adjustable section is provided with a dedicated powered actuator, usually an electrical linear actuator or jack, for independent movement relative to other sections of the chair. In the lift recliner chair disclosed in FIG. 1 of WO2008/132481 the base and seat sections include respective actuator mounting brackets between which an actuator is mounted for moving the seat section relative to the base section about its pivot axis. Actuator mounting brackets are also provided on the seat section and the backrest between which a second actuator is mounted for moving the backrest relative to the seat section. In this arrangement, and in the arrangements disclosed in WO2005/051128, the recliner function of the chair is provided by the operation of a dedicated actuator and the lift function is independently provided by a further dedicated actuator. A lift and recline chair of the aforementioned type is also disclosed in WO2012/032305 which has a single actuator operative to provide both the lift and recline function of the chair.
WO2012/032305 concerns lift and recline arrangements which have a so called nesting configuration, that is to say a chair having an inner and outer frame with one of the frames comprising a fixed floor standing base frame and the other a movable seat frame that can be telescopically extended from the base. This arrangement provides for an inherently safe structure that eliminates many of the potential pinch and stress points commonly associated with moveable furniture. The telescopic nature of nesting inner and outer frames can however place some restriction on the aesthetics of the item of furniture and add additional design constraints. For example, in known nesting designs, the arm rests tend to be split, with part of the arm or armrest being associated with the fixed base frame and the other part being associated with the moveable seat frame. This can complicate the design and manufacturing process.
There is a requirement for an integrated type lift-recliner chair which has a simpler construction and reduced manufacturing costs when compared with known designs, and in particular one which enables greater design freedom, more particularly one that enables greater design freedom in relation to the arms or arm rests of the chair.
According to one aspect of the present invention, there is provided a power operated lift-recliner chair comprising a base section, movable seat and backrest sections and actuator means for moving the seat and backrest sections. The seat section is pivotally. mounted with respect to the base section and the backrest section is pivotally mounted with respect to the seat section. A guide is associated with one of the base and the seat sections and at least one follower is associated with the other of the base and the seat sections and is movable along the guide. The guide is of arcuate form to guide the seat for relative pivoting movement with respect to the base about a pivot axis located at the centre of curvature of the guide to raise and lower the chair. The base section includes a pair of parallel side panels on respective lateral sides of the chair. The seat section includes a pair of elongate side members, adjacent the side panels, which carry the guide or follower associated with the seat section. The elongate side members provide a simple and effective means of mounting the seat section relative to the base, which allows the side panels of the base to provide a guard around the moving parts of the chair on the lateral sides of the chair, and also a fixed structure for mounting fixed arms/armrests on the side of the chair. In this way the fixed arms/armrests can be provided at a height which best suits the user for ingress and egress from the chair when raised and for comfortable sitting when the chair is lowered.
According to another aspect of the present invention there is provided a lift-recliner chair comprising a base section, movable seat and backrest sections and actuator means for moving the seat and backrest sections to alter the configuration of the chair, the seat section being pivotally mounted with respect to the base section and the backrest section being pivotally mounted with respect to the seat section, at least one guide associated with one of the base and the seat sections and at least one follower associated with the other of the base and the seat sections and movable along said guide, said guide being of arcuate form to guide the seat for relative pivoting like movement with respect to the base about a pivot axis located at the centre of curvature of the guide to raise and lower the chair, the base section having a pair of parallel side panels on respective lateral sides of the chair, the seat section having a pair of elongate side members, adjacent the side panels, which carry one of the said guide or follower associated with the seat section.
The elongate side members provide a simple but effective means of mounting the seat section relative to the base, which allows the side panels of the base not only to provide a guard around the moving parts of the chair on the lateral sides of the chair, but also a fixed structure for mounting fixed arms/armrests on the side of the chair. In this way the fixed arms can be provided at a height which best suits the user for ingress and egress when the chair is raised and for comfortable sitting when the chair is lowered. The design of the elongate side members can therefore be optimised in terms of size and weight for the single function of pivotally mounting the seat section relative to the base. Lateral shielding of the moving parts including the actuator is achieved solely by the side panels which are preferably dimensioned to enclose points of potential entrapment around the sides of the chair.
In preferred embodiments, the elongate side members each comprise an arcuate member, preferably a planar arcuate member. In this way the elongate side members can be approximately the same size and shape as the arcuate guides and be positioned closely adjacent the respective side panels.
The elongate side members preferably carry the at least one follower, preferably two, most preferably three followers. Preferably at least two of the followers are circumferentially spaced apart so that the potential for misalignment of the followers in the guides is reduced.
The guide is preferably provided in or on the side panels. In this way the followers are provided on the respective elongate members for mounting the seat section with respect to the base.
The elongate side members preferably lie parallel with and adjacent to the respective side panels.
Preferably, the elongate side members are disposed in the interior region of the chair between the side panels, preferably in all adjustment positions of the chair. In this way the elongate side members can be arranged so that they do not project beyond the top edge of the side panels in any position of the chair. As such the elongate side members may not compromise the aesthetic design of the chair. The elongate side members may therefore be considered to be hidden within the internal structure of the chair, completely hidden from view in the lowered or raised configuration of an upholstered chair constructed in accordance with this aspect of the invention.
The actuator means preferably includes a single actuator for co-ordinated movement of both the seat and backrest sections,
Preferably, the single actuator has a first range of movement for moving the backrest with respect to the seat section to provide the recliner function of the chair and a second range of movement for moving the seat section and backrest with respect to the base to provide the lift function of the chair.
This aspect of the present invention is particularly advantageous as only a single actuator, for example a powered motor, gas strut or spring, is required to provide both the lift and recline functions of the chair. This reduces the cost of the chair significantly compared with arrangements where two dedicated actuators are provided for the two separate functions of the chair. Thus there is a significant saving in manufacturing costs which affords wider appeal in the marketplace for the aforementioned type of lift-recliner chair.
Preferably, the first and second ranges of movement are contiguous. In this way the second range of movement immediately follows the first.
In preferred embodiments movement of the actuator means in the first range of movement exclusively moves the backrest with respect to the seat and base to provide the recliner function, and movement of the actuator means in the second range exclusively moves the seat and backrest with respect to the base to provide the said lift function. In this way there is a definite and immediate transition between recline and lift functions when the actuator is energised through its full range of movement, with the actuator acting either exclusively to recline the backrest or exclusively to lift the seat section.
Preferably, movement of the backrest with respect to the seat section is unfettered in the first range of movement. Movement of the backrest in the second range of movement is prevented by engagement of respective engagement parts of the backrest and seat sections. This provides a simple mechanical arrangement by which the two functions of the lift-recliner chair can be divided.
Preferably, the engagement parts engage by mutual abutment as the actuator means moves from the first range to the second range, and the engagement parts disengage as the actuator moves from the second range to the first. In this way engagement and disengagement is simply and conveniently effected at the transition between the first and second ranges of the actuator movement.
Preferably, at least part of the seat section is provided with a first engagement part which accommodates a second engagement part of the backrest, which second engagement part moves freely in the first engagement part through the said first range of movement and engages an abutment stop of the first engagement part at the transition between the said first and second ranges of movement. This provides a simple and compact arrangement for the purpose of providing both the lift and recline functions of the chair.
The backrest preferably includes a cross-member which extends between the said first engagement parts with the ends of the cross-member being provided with lever arms accommodated in the respective first engagement parts, said lever arms providing the said second engagement parts on both sides of the chair.
The actuator is a preferably a linear actuator. Actuator loads can be minimised by selective placement of a linear actuator to maximise the turning moment applied to the movable sections of the chair.
In preferred embodiments the actuator is connected at one end to the base and at the other end to the backrest. The actuator thus provides a connection between the base and the backrest and thereby supports a static load when the seat is raised.
The linear actuator maybe connected to the backrest cross-member. This readily enables actuator load to be applied first to the backrest in its first range of movement and then to the seat section, via engagement of the seat section with the backrest, in the second range of movement.
Preferably, the actuator means comprises a push only actuator.
In preferred embodiments, the chair further comprises a pair of armrests, preferably the armrests are fixed in relation to the base. This provides for fixed armrests which remain stationary when the chair is either raised or lowered. This can be particularly advantageous as a single sub-frame arm structure can be employed with the arm of the chair entirely integrated into the fixed base section, as compared with known arrangements where a split arm arrangement has been necessary.
Preferably, the seat section comprises a seat frame and the side members intersect the plane of the seat frame.
In preferred embodiments, the seat section comprises a seat frame and the side members extend in a forwards and downwards direction with respect to the frame.
Preferably, the elongate side members each comprise an arcuate member, the seat section comprises a seat frame and the side members extend in a forwards and downwards direction with respect to the frame, and a major part of the arcuate members extends below the plane of the frame with the concave side of the arcuate members facing forwards towards the front of the chair.
In preferred embodiments. the pivot axis of the seat section is defined by the centre of curvature of the said at least one guide and the elongate arcuate side members have a centre of curvature coincident with the pivot axis of the seat section.
According to another aspect of the invention there is provided a lift-recliner chair comprising a floor standing base section, movable seat and backrest sections and actuator means for moving the seat and backrest sections, the seat section being pivotally mounted with respect to the base section and the backrest being pivotally mounted with respect to the seat section, characterised in that the said actuator means includes a single push only actuator for co-ordinated movement of both the seat and backrest sections. Such an actuator provides inherent safety as a fully engaged driving force is only generated by the actuator in one direction. A driving force is generated in the reverse direction but immediately becomes disengaged if resistance is encountered, for example due to entrapment between the moving parts of the item of furniture. The lift-recline chair according to this aspect of the invention is particularly suited to this type of actuator as the fully engaged drive force is only required in one direction, that is to say in the direction that raises the seat section and/or the backrest.
Various embodiments of the present invention will now be more particularly described, by way of example only, with reference to the accompanying drawings, in which:
Reference will now be made in detail to embodiments of the invention. Wherever possible, same or similar reference numerals are used in the drawings and the description to refer to the same or like parts or steps. The drawings are in simplified form and are not to precise scale. The word ‘couple’ and similar terms do not necessarily denote direct and immediate connections, but also include connections through intermediate elements or devices. For purposes of convenience and clarity only, directional (up/down, etc.) or motional (forward/back, etc.) terms may be used with respect to the drawings. These and similar directional terms should not be construed to limit the scope in any manner. it will also be understood that other embodiments may be utilized without departing from the scope of the present invention, and that the detailed description is not to be taken in a limiting sense, and that elements may be differently positioned, or otherwise noted as in the appended claims without requirements of the written description being required thereto.
Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments of the present invention; however, the order of description should not be construed to imply that these operations are order dependent.
In the drawings same reference numbers are used for same or similar parts throughout.
Referring now to
In the drawings,
The frame 10, and hence the chair, includes a base support section 12, a seat support section 14, and a backrest section 16. The base section includes a pair of lateral side panels 18 and a rear panel 31 (
The side panels 18 are connected together at the front and rear of the chair by front and rear cross-members 24 and 26 which extend between the panels in the region of the panel bottom edges 22, as can best be seen in
The side panels 18, rear panel 31 (
The seat section 14 comprises a support structure constructed primarily of board material and comprises a generally rectangular hollow frame 28 and a pair of arcuate elongate downwardly depending lateral side members 30. The seat frame 28 supports the seat pad (not shown) of the chair in a manner well known to those skilled in the art. The elongate lateral side members are preferably of planar metal sheet construction. The lateral sides of the frame 28 are connected to metal reinforcement members 29 that extend from front to back along the lateral sides of the frame 28. The reinforcement members 29 are connected to the frame 28 by suitable fixings such as screw fixings or the like and are further connected to, or integrally formed with, the respective arcuate lateral side members 30, which intersect the plane of the frame 28 extending in a forwards and downwards direction with respect to the frame 28. The major part of the arcuate members extends below the plane of the frame 28 with the concave side of the arcuate members facing forwards towards the front of the chair.
The seat section 14 locates within the base section 12 between the side panels 18 and is pivotally connected thereto by a series of guides and followers in a similar manner to the arrangements disclosed in WO2005/132481, the contents of which are incorporated herein by reference. Arcuate guide slot inserts 32 are provided in corresponding slots in the panels 18. The guide slot inserts 32 are preferably of nylon or other suitable polymeric material. The guide slots 32 each receive three spaced followers in the form of rollers 34 rotatably mounted on adjacent seat section arcuate side members 30. The rollers are positioned on the outward facing side of the elongate side members. The rollers are free to run in the guide slots 32 to provide angular adjustment of the seat position.
The pivot axis of the seat section is defined by the centre of curvature of the slots 32. The elongate arcuate side members 30 of the seat section have a centre of curvature coincident with the centre of curvature of the slots 32 and hence the pivot axis of the seat section. In the present embodiment, the elongate side members are contained entirely within the space envelope defined by the side panels 18 in all adjustment positions of the chair, that is to say they do not project above the top edges of the respective side panels when the seat section is fully raised and the side members fully extended. The amount of adjustment is determined by the extent of travel of the rollers 34 in the circumferential slots 32. This can be readily determined from the side view drawings of
It will be understood that the width dimension of the seat section is slightly less than the width dimension of the base section between the side panels 18, so that the seat section locates within the base section and is extendable thereform when pivoted about its pivot axis to the raised position shown in
The seat section is provided with a pair of brackets 62 at the rear corners of the frame 28. The purpose of the brackets is significant to the function of the illustrated embodiment of the present invention and will be discussed in more detail below, in relation to the operation of the backrest 16 and the lifting function of the chair.
The backrest 16 is constructed as a separate knock down component in the form of a structural frame. The backrest comprises a removable, generally rectangular shaped, frame 40 which is attached to connecting parts 42 of a pivot mounting arrangement 60 which pivotally connects the backrest to the seat section at pivot 44. The removable frame 40 is typical of a removable knock down backrest used in the upholstered furniture industry for recliner chairs having female connecting parts 46 which receive corresponding male connecting parts of brackets 48 of the pivot mounting arrangement 60.
The pivot mounting arrangement 60 is preferably of metal construction and comprises: a tubular cross-member 50 which extends across the width of the chair at the bottom of the backrest frame 40, with ends of the cross-member 50 disposed on respective lateral sides of the chair; a pair of pivot mounting brackets 62 disposed at the rear of the seat frame 22 at respective left and right hand rear corners thereof; a pair of lever arms 52 which extend from the respective ends of the cross member 50 to the pivot 44 where they are mounted on respective pivot pins 64 carried by the respective brackets 62. The brackets 62 are fixed to the reinforcement members 29 of the seat frame 28 by welding or other means. The brackets 62 each comprise a pair of parallel side plates 66a, 66b which are spaced apart to accommodate the distal end of the lever arm. Sufficient clearance is provided between the side plates 66a, 66b for the lever arms to move freely on the respective pivot pins which extend between the respective side plates 66a, 66b.
The top of each bracket 62 is closed at the rear, or partially closed, between the plates 66a, 66b to create an abutment stop to limit the extent of upwards pivotal movement of the lever arms in the brackets by engagement with the abutment part of the brackets when the backrest is returned to its upright position of
As can best be seen in the drawing of
An electrical linear actuator (jack) 53, as shown in the drawings of
In the drawings of
It will be understood that the actuator has two ranges of movement, first from a fully retracted position where the backrest is fully reclined, as shown in
In preferred embodiments the actuator 53 is an electrical linear actuator of the push only type, that is to say a linear actuator having a fully engaged drive in one direction only, for example and actuator such as the push only versions of the Alphadrive, Betadrive or Deltadrive linear actuators by DewertOkin. It will be understood that such an actuator provides inherent safety as a fully engaged driving force is only generated by the actuator in one direction. The lift chair described above is particularly suited to this type of actuator as the full drive force is only required in one direction. When the backrest and/or seat section is raised a push force is required as the actuator is extended to raise the chair and the weight carried by the chair. An actuator configured to provide both a push and pull force could result in crushing forces being applied to an obstruction caught between the moveable parts or sections of the chair when the actuator is retracted to lower the chair. This possibility is avoided with a push only actuator as any obstruction would only be subject to the weight of the chair and any external weight carried by the chair when the actuator is retracted. This is because in a push only actuator the drive force is immediately disengaged if an obstruction is encountered. Thus, the possibility of a crushing force being developed by the actuator is avoided when actuator 53 is of the push only type.
The chair shown in
Referring now to
It will be understood, that as the chair moves from its upright position of
Another embodiment of the invention is shown in the drawings of
The panels 18 in the present embodiment have a much lower profile than in the previous embodiment. As can best be seen in the drawings of
The sides of the seat frame 28 are also modified in the embodiment of
In the embodiment of
A further modification to the embodiment of
Referring now to the lift and recline chair frame of
As can best be seen in the drawing of
In addition, in the chair of
Furthermore, in the chair of
Having described at least one of the preferred embodiments of the present invention with reference to the accompanying drawings, it will be apparent to those skills that the invention is not limited to those precise embodiments, and that various modifications and variations can be made in the presently disclosed system without departing from the scope or spirit of the invention. Thus, it is intended that the present disclosure cover modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.
Number | Date | Country | Kind |
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1015084.5 | Sep 2010 | GB | national |
1317259.8 | Sep 2013 | GB | national |
This application relates to and claims priority as a continuation of Ser. No. PCT/GB2014/000385 filed Sep. 29, 2014, the entire contents of which are incorporated herein by reference, which in turn claims priority from GB Ser. No. 1317259.8 filed Sep. 30, 2013. This application also relates to and claims priority as a continuation-in-part of U.S. Ser. No. 14/845,354 filed Sep. 4, 2015, which in turn is a continuation of U.S. Ser. No. 13/818,678 filed Apr. 29, 2013, issued as U.S. Pat. No. 9,155,388 on Oct. 13, 2015, which in turn is a §371 national phase of Ser. PCT/GB2011/001329 filed Sep. 9, 2011, the entire contents of which are incorporated herein by reference, which in turn claims priority from GB Ser. No. 1015084.5 filed Sept. 9, 2010
Number | Date | Country | |
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Parent | PCT/GB2014/000385 | Sep 2014 | US |
Child | 14972975 | US | |
Parent | 13818678 | Apr 2013 | US |
Child | 14845354 | US |
Number | Date | Country | |
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Parent | 14845354 | Sep 2015 | US |
Child | PCT/GB2014/000385 | US |