The discussion below is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
Lift platforms are found on ships. The platforms are used to transfer heavy loads between decks of the ship. A lift assembly located within the hull of the ship raises and lowers the platform using wire ropes and sheaves. Improvements in the lift assembly and the manner in which it operates are continually needed.
This Summary and the Abstract herein are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary and the Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the Background.
A lift assembly is provided for a platform such as used on a ship. The platform can have four spaced apart hitch points. In one embodiment, the lift assembly includes four trolley drive assemblies, each trolley drive assembly including a trolley guidable along a guide rail, and a drive configured to displace the trolley along the guide rails where each trolley is coupled to at least one hitch point. To provide redundancy and to help equalize loads carried by the platform, each trolley can be coupled to two of the four spaced-apart hitch points.
In an embodiment, each drive assembly includes a motor and a flexible member operable in tension to lift the platform. In addition, a support structure is provided for the guide rail as well as a guide configured to receive a portion of the flexible member not in tension between the drive and the trolley. Each drive assembly can further include a second flexible member having a first end connected to the trolley and a second end connected to an end of the first-mentioned flexible member remote from the trolley. The first-mentioned flexible member and the second flexible member of each drive assembly form a loop such that the second flexible member is configured to pull the portion of the first-mentioned flexible member not in tension between the drive and the trolley along the guide. A mechanical hard stop can be provided to limit movement of each of the trolleys on each corresponding guide rail.
The trolley drive assemblies can be arranged in pairs with a first trolley drive assembly of each pair stacked upon a second trolley drive assembly of each pair such that the guide rail of the first trolley drive assembly is disposed above the guide rail of the second trolley drive assembly. This provides a compact assembly that can be particularly advantageous when used on a ship where space is at a premium.
In an embodiment, a lift assembly for a platform includes a trolley drive assembly including a trolley guidable along a guide rail, and a drive configured to displace the trolley along the guide rail. A plurality of wire ropes is provided for lifting the platform. A tension leveling assembly is configured to couple each of the wire ropes to for each of the trolleys to maintain substantially the same amount of tension in each wire rope. The tension leveling assembly can comprise a plurality of elongated rods, wherein an elongated rod is coupled to each one of the wire ropes and coupled to each corresponding trolley wherein displacement of the elongated rod relative to the trolley adjusts the tension in the corresponding wire rope.
In one embodiment, each elongated rod is coupled to its corresponding trolley with a spring element used to maintain the desired tension in each corresponding wire rope. The elongated rods can be threaded and a nut provided that is coupled to the spring nut such that rotation of the nut adjusts the tension in the corresponding wire rope. In a further embodiment, each elongated rod slideably extends though an aperture in the trolley, wherein each elongated rod has threads that are on a side of the trolley opposite the corresponding wire rope, and wherein the spring element is disposed between the side of the trolley and corresponding nut.
The lift assembly can be provided on a ship that also includes a vessel for holding water. In this embodiment, the lift assembly includes an electric drive that operates as generator and generates current during lowering of the platform. A resistive device is disposed in the vessel and connected to the drive to receive current, the resistive device being configured to dissipate heat into the vessel. The vessel can be configured to hold a flow of water where the resistive device heats the flow of water. If desired, a baffle can be provided and configured so to cause turbulent contact of the water with the resistive device. The vessel can also be configured to hold water and vent steam, wherein the resistive device is configured to convert at least some of the water into steam.
A lift mechanism 20 for, for example, a deck edge elevator platform 22 on a ship herein exemplified as an aircraft carrier 24 is schematically illustrated in
The lift assembly 30 includes four trolley drive assemblies 31A, 31B, 31C and 31D having trolleys 34A, 34B, 34C and 34D (schematically illustrated). Each trolley 34A-34D is driven by a drive 36A, 36B, 36C and 36D, respectively. The lift assembly 30, trolleys 34A-34D and drives 36A-36D will be discussed below in further detail; however, at this point, one aspect of the present invention includes minimizing and equalizing the load carried by each trolley 34A-34D during operation of the platform 22. In this manner, the load carrying capacity of each trolley drive assembly 31A-31D can be minimized and equalized.
In operation, the loads carried by the wire ropes 26 for each of the hitch points 28A-28D are not all the same. In particular, wire rope loads for the outboard hitch points 28B and 28C are typically greater than the loads carried by the wire ropes 26 for inboard hitch points 28A and 28D. In order to balance the loads carried by each of the trolley assemblies 31A-31D, each trolley 34A-34D is connected to one inboard hitch point 28A or 28D as well as to one outboard hitch point 28B or 28C. In the embodiment illustrated, there are four wire ropes connected to each hitch point 28A-28D. For each hitch point 28A-28D, two wire ropes are connected to a first trolley, while the remaining two wire ropes are connected to another trolley. Although herein illustrated where two wire ropes are connected to each trolley 34A-34D and corresponding hitch point 28A-28D, this construction should not be considered limiting wherein a single wire rope could be used although use of a plurality or ropes is beneficial. In one embodiment as illustrated, trolley 34A is connected to hitch points 28A and 28C; trolley 34B is connected to hitch points 28B and 28D; trolley 34C is connected to hitch points 28C and 28A; and trolley 34D is connected to hitch points 28D and 28B. Hence, in this embodiment, each trolley 34A-34D is connected to two hitch points 28A-28D that are on the same end (i.e., aft end or forward end of ship 24) of the platform 22. In an alternative embodiment, each trolley 34A-34D can be connected to inboard and outboard hitch points that are diagonally opposed to each other, although the wire roping would be more extensive. In the foregoing configurations when all four trolleys 34A-34D and corresponding drives 36A-36D are operating, each trolley 34A-34D and corresponding drive 36A-36D is coupled to an inboard hitch point and an outboard hitch point and lifts one-half of an end (forward or aft) of the platform 22. However, it should be noted that the lift assembly 30, which forms other aspects of the present invention, can be connected to the platform 22 in a manner where each trolley 34A-34D is connected to a single hitch point 28A-28D.
In the exemplary embodiment, the sprocket 44 drives or displaces a chain 52, wherein one end of each chain 52 is connected to a trolley 34A-34D. (It should be noted only portions of the chains are illustrated in some of the figures to provide clarity for other elements.) Each trolley 34A-34D is guided by a guide rail, herein a pair of guide rails 53, in a support structure 54 (
Referring back to
To control an end of the chain remote from the trolley 34C, the wire rope 68 is connected to the end of the chain 52 (schematically illustrated in
As the trolley 34C returns towards its corresponding stop 62 (to the left in
In the embodiment illustrated, each trolley 34A-34D is independent. However, in another embodiment as illustrated in
The embodiments described above allow operation of the platform 22, and in particular, return of the platform 22 under rated load to its uppermost position whereat it can be locked in place by a mechanism not pertinent to the present invention under casualty conditions. For instance, if necessary, the drives 36A-36D can be operated slowly so as to reduce power consumption. In addition, if there is a single point failure of one of the trolley/drive assemblies 31A-31C such as failure of a motor 40 or gear reducer 42, or where all the wire ropes 26 for one hitch point 28A-28D become disconnected, the other three trolley/drive assemblies of the lift assembly 30 can operate to move the platform 22. If necessary, the trolley of the disabled trolley/drive assembly can be disconnected from its corresponding drive and moved manually. To accomplish this, a portable device such as a chain fall is connected to an anchor and to the trolley 34 of the now disconnected drive. A pin, not illustrated, connecting the chain 52 to the trolley 34 is removed allowing the chain 52 to drop clear of the trolley 54. A pin, not illustrated, connecting the wire rope 68 to the chain 52 is also removed. As the remaining three trolleys 34 lift the platform the disabled trolley can be easily moved manually.
It should also be noted in the event of loss or other problems with the controller 80, manual operation of the drives 36A-36C would be available. A manual override circuit 81 (
Although illustrated and described with a chain 52 and sprocket 44, other flexible members operating in tension that can be used include a belt, cogged belt, rope, wire rope, etc. If necessary, the sprocket can be replaced with a capstan depending on the flexible member used. Furthermore, other types of prime movers besides a drive that pulls on a flexible member operating in tension can also be used. For instance, a linear actuator (electric, hydraulic and/or pneumatic) or screw drive can be used in lift assembly 30 so as to control displacement of each of the trolleys 34A-34D. In yet another embodiment, each trolley can include a suitable driver device such as a sprocket connected to and carried by the trolley. A motor (hydraulic, pneumatic and/or electric), which can also be carried by the trolley, drives the sprocket that engages a gear rack extending along a portion of the support structure 54.
In another aspect of the present invention, it is beneficial to equalize, or substantially equalize tension in each of the ropes for each hitch point 28A-28D. Referring to
To equalize the tension in each of the wire ropes 26, during connection of the trolley 34C to the platform 22, the wire ropes 26 are connected to the trolley 34C using the fittings 84, receivers 86, beveled washer assembly 104 (operating as a spring element) and nuts 102. The wire ropes 26 are then passed through any necessary sheave (as illustrated in
In the embodiments described above where the drives 36A-36D comprise electric motors 40, a significant amount of generated energy is created when the platform 22 is lowered to its lowermost position. Specifically, during lowering, the trolleys 34A-34D move away from each respective drive 36A-36D thereby causing the sprocket 44, gear reducer 42 and motors 40 to rotate in the reverse direction. In this condition, the motors 40 operate as generators. Although operating in this manner is beneficial in that it decreases the speed of which the platform 22 is lowered, the energy generated is quite substantial. As another aspect of the present invention, a system is provided to dissipate the generated energy. Referring to
During the lowering cycle of the platform 22, re-generated energy harnessed by the drives 36A-36C will be directed into resistors 90 (heating elements) submerged the enclosure 92, which in one embodiment can comprise a seawater circulation vessel 91 having intake 91A and exhaust 91B. In this embodiment, the sea water passes through these heating elements in a single pass arrangement. In a further embodiment, the sea water is directed past these heating elements 90 through a set of baffles 93 (schematically illustrated) to allow for continuous, turbulent flow to achieve increased contact of the water with each resistive element 90. The water will be delivered to the seawater circulation vessel 91 from an on board seawater system. Once the water has passed through the vessel 91, it is returned back to the sea. The heat generated through this process will transfer continuous electrical energy into the water causing a nominal temperature rise (e.g. 12-50 degrees Fahrenheit) based on the amount of water supplied. Sensors 95 provide feedback to controller 80 of incoming and outgoing water temperatures and flow. Chilled water 97 is provided for the drives 36A-36C.
As an alternative to the pass through vessel design described above, a “boil off” design can be employed. This design would use a vented holding tank filled with sea water. In this embodiment, submerged resistors 90 would then transfer the electrical energy into the water generating steam that would then be vented externally into the atmosphere. This design would not require a constant supply of fresh seawater. Only periodic purging and refilling of water in the vessel would be required and this could be controlled automatically from the elevator control system.
Sea water is used throughout a ship for various functions such as fire protection. Dissipation of the generated energy as heat from lowering of the platform, and in particular, in sea water is advantageous for it efficiently dissipates the heat while not creating an abnormally hot air environment in a portion of the ship 24. It should be noted that this aspect of the present invention is not limited to an electric motor 40 for driving a sprocket 44 that in turn drives a chain 52 to displace a trolley. Rather any form of mechanical linkage aptly coupled to the electric motor 40 to lift the platform 22 would typically cause the motor 40 to operate as a generator when the platform 22 is lowered. In other words, this aspect of the present invention can be used to dissipate heat in a ship due to lowering of the platform 22 that causes the lifting motor(s) to operate as a generator regardless of the form of the mechanical linkage coupling the motor(s) to the platform 22.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above as has been determined by the courts. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
This application claims the benefit of U.S. Provisional Patent application entitled “LIFT SYSTEM FOR AN ELEVATOR”, having Ser. No. 61/154,215, filed Feb. 20, 2009, which is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20100212569 A1 | Aug 2010 | US |
Number | Date | Country | |
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61154215 | Feb 2009 | US |