This application is the national phase application under 35 U.S.C. § 371 claiming the benefit of priority based on International Patent Application Ser. No. PCT/EP2015/072483, filed on Sep. 29, 2015, which claims the benefit of priority based on European Patent Application Ser. No. 14187115.2, filed on Sep. 30, 2014. The contents of each of these applications are herein incorporated by reference.
The technology described here relates in general to lift systems having a plurality of cars in a shaft. The technology relates in particular to those lift systems in which the cars can be moved individually on a closed rail track. Various exemplary embodiments of the technology relate in particular to configurations of the rail track and a drive unit.
In known lift systems (e.g. traction lifts or hydraulic lifts), a car moves along a linear track in order to transport a passenger from an entry floor to an exit floor. In an exemplary traction lift, the car is suspended on a suspension means which connects the car to a counterweight and is driven by a drive motor. Guide rails installed in a lift shaft form the linear track and extend between the shaft pit (lower shaft region) and a shaft head (upper shaft region). The drive motor is in this case arranged in the shaft head or a separate machine room.
An alternative concept for a lift system is described in WO 2009/072138. This lift system has a rail track consisting of two vertical subsections and two horizontal subsections (an upper part and a lower one). In one configuration of this lift system a plurality of cars can be moved on the rail track; in this case, each car is driven individually by a motor. The upward and downward movements of a car are made with the aid of a drive gear wheel and a brake. In the upper subsection a car can be displaced by a hydraulic or pneumatic cylinder horizontally from a vertical subsection to the other vertical subsection.
JP 2004269193 describes a lift system having a track on which a plurality of self-driven cars can be moved. In order to guide a car from one vertical subsection to another vertical subsection, points are provided which insert horizontal subsections. The points are in this case adjusted by a gear train. Respectively one roller drive is provided on the upper part of a car and on the lower part of the car, the rollers of which apply force to a guide rail in order to move the car.
The said solutions are based on different approaches, for example, with regard to drive and direction reversal, for example in the upper rail area. In this respect WO 2009/072138 does not disclose any specific implementation details. The direction reversal by the gear-wheel driven points system of JP 2004269193 appears relatively complex and therefore also liable to breakdown. In addition, the insertion of the horizontal subsections takes place relatively slowly. There is therefore a need for an improved technology in relation to drive and direction reversal.
One aspect of such an improved technology relates to a lift system having a guide rail system, a car and a drive unit arranged on the car. The guide rail system forms a closed track along which the car can be moved between floors when in operation. The drive unit has a motor, a gear wheel system coupled to the motor by means of a shaft and a guide disk, wherein the motor drives the gear wheel system when in operation. The guide rail system has a pinion system and guide edges spaced apart from one another, which cooperate with the guide disk. The gear wheel system acts on the pinion system when in operation in order to move the car along the track in a guided manner.
According to this technology, the car is driven by the drive unit arranged on the car. Such a self-driven car can move relatively freely on the closed track without being restricted to vertical up/down movements by supporting cables, supporting belts or hydraulic cylinders. The free mobility enables inter alia travel around bends and circulating travel with or without direction reversal. However, the technology is so flexible here that if required (e.g. when there are few requests for travel (e.g. at night)), only vertical up/down movements can be executed.
The technology additionally makes it possible that a plurality of cars can be provided which can be moved independently of one another on the closed track. This increases the capacity of the lift system. An increased capacity can be desired, for example, in the morning, in the evening and/or at lunchtime in an office building when many people wish to travel from one floor to another floor. The technology also offers a high degree of flexibility here: outside these times when there are relatively few requests for travel, cars which are not required for such a volume of traffic can be temporarily taken out of operation (“parked”).
In one exemplary embodiment a central control unit and a fixed number of floor terminals are provided and each car has a local control unit. This central control unit is connected communicatively to the floor terminal and the local control units. The central control unit thus knows the status (e.g. movement parameters including position data as exemplary status parameters) of a car at each time point. For example, if a destination call is received, the central control unit uses the status information of all the cars in order to select a suitable car for this destination call. The car thus selected then receives a corresponding control command from the central control unit.
The communicative connection between the central control unit and the local control units is made in one exemplary embodiment via a radio network, e.g. a WLAN. This simplifies in a known manner the installation of a communication network required for communication. The floor terminals can in this case either communicate with the central control unit via the radio network or a wired communication network.
In one exemplary embodiment, the pinion system comprises a plurality of first pins arranged in a first row and spaced apart by intermediate spaces and a plurality of second pins arranged in a second row and spaced apart by intermediate spaces. The first row and the second row are arranged along a common line on a first guide portion of the guide system. The pins are visible along the guide system and therefore can be checked, for example, by a service engineer; the engineer can replace them if necessary without larger parts of the guide system needing to be exchanged.
According to one exemplary embodiment, when such pins are used, the first pins on a first side of the first guide portion point in a first direction and the second pins on a second side of the first guide portion point in a second direction, where the first direction is opposite the second direction.
In one exemplary embodiment the gear wheel system has a first gear wheel disk and a second gear wheel disk spaced apart from this, which are arranged on the shaft. The guide disk is arranged between the first and the second gear wheel disk on the shaft. The guide disk, for example, has a guide groove into which the guide edges engage. The functions of guidance and drive are therefore close to one another at the drive unit. This has the advantage that dimensional tolerances, e.g. relating to the distance between guide edges and guide groove need only be maintained over small distances; this is simpler for constricted space than for large distances.
According to one exemplary embodiment, the gear wheel disks are twisted with respect to one another, for example by half a tooth pitch. It is thereby achieved that at least one gear wheel always engages in the pinion system and continuously applies a force to the pinion system, where however a continuous guidance is accomplished, regardless of whether the car is moved horizontally or vertically.
In one exemplary embodiment, a conductor track is provided on the guide rail system with which the drive unit is in electrical contact in order to supply the drive unit with electrical energy. This has the advantage that a central conductor track supplies all the cars and drive units with electrical energy without suspension cables for example being required for this.
In one exemplary embodiment the guide rail system has a guide element which extends along a vertical subsection of the guide rail system. The guide element engages in a receptacle coupled to the car. The receptacle can be provided on the car configured as a guide groove. The receptacle can also be provided on a guide shoe configured as a guide groove.
The guide shoe is arranged non-rotatably about the shaft. On one side facing the gear wheel system and the pinion system, the guide shoe according to one exemplary embodiment has parts which define travel paths. A guide profile which can be guided in one of the travel paths is affixed on the pinion system. This has the result that the drive unit is guided as long as possible on the guide rail system.
Various aspects of the improved technology are explained in detail hereinafter with reference to exemplary embodiments in conjunction with the figures. In the figures the same elements have the same reference numbers. In the figures:
Such a lift system 1 is usually installed in a shaft inside a multi-storey building. Such a shaft can be variously configured, for example, as a shaft with four walls or as a shaft with less than four walls, for example, as a so-called panorama lift. For better clarity
The guide system 4 consists of a door-side (or front) subsystem 4a and a (when viewed from the floor) rear-side (or rear) sub-system 4b. Each sub-system 4a, 4b has vertical sub-sections 4a1, 4a2, 4b1, 4b and horizontal sub-sections 4a3, 4b3 in the upper and lower area. The horizontal sub-sections 4a3, 4b3 connect the vertical sub-sections 4a1, 4a2, 4b1, 4b2 to one another; a closed rail track for the cars 2 is formed by connecting the sub-sections.
As indicated in
Each car 2 is self-driven, i.e. a drive unit 8 is provided on the car 2 which—for example controlled by a local and/or central lift controller (see on this matter description of
In one exemplary embodiment, the two drive units 8 are actuated by the inverters assigned to them so that they are operated synchronously to one another. This can be achieved, for example, whereby the two inverters are mutually synchronized in operation with respect to their respective travel curves.
In order to be able to exert said force on the guide system 4, there is a tight fit between the guide system 4 and a drive unit 8. To this end, the guide system 4 has a rack and pinion system and each drive unit 8 has a gear wheel system 10 which engages in the rack and pinion system. The combination of the rack and pinion system and the gear wheel system 10 forms a rack and pinion gearing. Each drive unit 8 additionally has inter alia a motor, a transmission and a brake. Details of the rack and pinion system are described, for example, in connection with
In the exemplary embodiment shown in
In the exemplary embodiment shown the guide portion 14 has a plurality of spaced-apart recesses 22 arranged adjacent to one another. The recesses 22 are located in the edge regions of the guide portion 14. In one configuration these recesses 22 are holes and receive pins, which are part of the rack and pinion system and in which the gear wheel system 10 of the drive unit 8 engages. A guide portion 14 with such a pin is described in connection with
The rack and pinion system comprising the pins 28, 30 is arranged on the guide portion 14. In the exemplary embodiment of the rack and pinion system shown, a plurality of pins 30 spaced apart by intermediate spaces is arranged in a row, where ends of the pins 30 are fastened or placed in the recesses 22 (
It can be seen in
In another exemplary embodiment, the pins 28, 30 are not arranged alternately in the recesses 22. In this variant only every other recess 22 is used. Then “bilateral” pins are installed in these recesses 22, for example, two pins 28, 30 are connected through the recess 22 by a setscrew. In this arrangement the gear wheels 10a, 10b are not mounted in an offset manner.
The pins 28, 30 are at right angles on the guide portion 14. In the exemplary embodiment shown the pins 28, 30 extend through the recesses 22. In one exemplary embodiment, the pins 28, 30 can be supported at their free ends, for example, in order to absorb bending forces. In another exemplary embodiment, a chain can be used instead of a row of pins, for example, one chain for the row of pins 28 and one chain for the row of pins 30. In one exemplary embodiment the pins 28, 30 are made of chrome steel, have a diameter of about 10 mm to about 30 mm, for example about 15 mm, and a length of about 20 mm to about 50 mm, for example 30 mm. In one exemplary embodiment the pins 28, 30 are screwed into recesses 22. In another exemplary embodiment, the pins 28, 30 can be fastened in recesses 22, for example, by welding, soldering or adhesive bonding.
In the diagram shown in
Alternatively to these RFID tags, the information generator 31 can also be configured as a band or strip with a code located thereon, which can be read by a corresponding reader. The code can be provided continuously along the band or strip. However, it is also that the code has a plurality of discrete codes provided along the band or strip, for example barcodes or QR codes.
Depending on the configuration of the information generator 31, the information generator 31, for example, contains position information, speed information (for example, maximum speed at a certain point) and distance information (for example “straight travel” or “curve travel”). Further details relating to the implementation and use of the information generator 31 are described in connection with
In the exemplary embodiment shown the gear wheel system 10 consists of a pair of gear wheel disks 10a, 10b and a guide disk 34, which is disposed between the gear wheel disks 10a, 10b. The gear wheel disks 10a, 10b and the guide disk 34 are arranged on a common shaft 35. When viewed from the drive unit 8, the gear wheel disk 10a is an inner gear wheel disk and the gear wheel disk 10b is an outer gear wheel disk. Each gear wheel disk 10a, 10b has a fixed number of teeth which are spaced apart from one another by intermediate spaces and have a diameter of about 300 mm to about 500 mm, for example about 400 mm.
The dimensioning of a gear wheel and the parameters to be used are familiar to the person skilled in the art. The parameters comprise, for example tooth pitch (distance between two neighbouring teeth), number of teeth, modulus as a measure for the size of the teeth (quotient of tooth pitch and π), pitch circle (pitch circle), pitch circle diameter and outside diameter.
In the exemplary embodiment shown the gear wheel disks 10a, 10b are arranged on the shaft 35 twisted with respect to one another by half a tooth spacing, as can be seen in
In one exemplary embodiment, the gear wheel disks 10a, 10b are made completely of highly loadable plastic (PA6). A toothed disk 9 of high-strength material, for example, steel can be fastened to one side surface of these gear wheels 10a, 10b, for example by screwing. These disks 9 have a high strength and serve to intercept the car 2 if—despite dimensioning with a safety factor—for example a plastic tooth should break out. In such a case the teeth of one disk 9 engage in the rack and pinion system.
The guide disk 34 is circular (see
In the diagram shown in
In the exemplary embodiment, the reader 37 is an RFID reader with an antenna which reads out information stored on RFID tags. RFID tags are available commercially, for example, from microsensys GmbH, Germany. Such RFID tags can be written with desired information and have an adhesive side which enables the tags to be fastened to desired points along the guide element 32. The RFID technology, including the storage of information on RFID tags and its configuration and the reading of stored information is generally known; a detailed description of this technology is therefore not required at this point.
As mentioned in connection with
In one exemplary embodiment, the system formed from the reader 37 and the information generator 31 is a redundant system. That is, the reader 37 and the information generator 31 are present in multiple numbers for safety reasons, for example two. In this exemplary embodiment, therefore two readers 37 and two information generators 31 are present; each reader 37 reads the assigned information generator 31. If the information generator 31 comprises a plurality of RFID tags, each position is assigned two RFID tags. If the information generator 31 is configured as a strip, two strips are provided, which for example are arranged parallel to one another and are read by two readers.
If when using RFID tags, the spacing of the RFID tags is selected so that only one RFID tag is the reading range of the antenna, gaps are obtained between the individual RFID tags in which for example no position identification can be made. In order to nevertheless obtain position information, in one exemplary embodiment, two readers 37 are arranged offset by half the RFID tag spacing. This ensures that at least one of the two readers 37 always has an RFID tag in the reading range. It can also be provided to attach two rows of RFID tags, for example on the guide element 32, one row at the back, the other at the front. The corresponding readers 37 are accordingly located one at the front and one at the rear on the car 2. However, the person skilled in the art identifies that the readers 37 and the information generators 31 (RFID tags) can also be arranged differently.
During rotation the gear wheel disks 10a, 10b rotate about the shaft 35, the teeth engage alternately in the intermediate spaces and apply forces to the pins 28, 30. Depending on the direction of rotation, the car 2 moves up or down on the vertical sub-sections and to the left or right on the horizontal sub-sections, in relation to
The supporting frame 78 carries the drive unit 8; some components of the drive unit 8 are therefore fastened to the supporting frame 78. In the configuration shown the supporting frame 78 has an L-shaped cross-section with one long leg and one short leg. Bearings 68, 74 which project substantially at right angles from the long leg are fastened for example on the long leg (in
A transmission 64 is fastened to the short leg of the supporting frame 78, for example by means of one or more screw connections. On a side of the transmission 64 facing away from the screw connections, the transmission 64 is connected to a unit comprising an electric motor 60 and an encoder 62. Such a unit and the transmission 64 are available, for example from Maxon (Switzerland).
On the side of the screw connections, an output shaft of the transmission 64 is connected to a coupling 66 which is connected to the shaft 35 mounted on the floating bearing 68. In one exemplary embodiment the coupling 66 is a metal bellows coupling (also called corrugated tube coupling). Such a coupling element (coupling) enables a torsionally rigid but somewhat axially and angularly offset connection of two shafts (for example, transmission shaft and shaft 35).
A sliding contact 70 is provided on the shaft 35, which rotates with the shaft 35 and is connected to the contact element 36 in an electrically conducting manner. The electrical energy can be tapped at this sliding contact 70 and supplied to the control unit (see control unit 90 in
A brake 72 which acts on the shaft 35 is provided between the floating bearing 68 and in the fixed bearing 74. The brake 72 is thus arranged close to the gear wheel system 10. If a rupture of the shaft 35 should unexpectedly occur, for example, between the bearing 68 and the motor 90, the brake 72 can nevertheless act on the shaft 35 and reliably brake the car 2. This contributes to the operating safety of the lift system 1. In one exemplary embodiment the brake 72 is an electromechanical spring-loaded brake. A spring-loaded brake, for example, has a brake disk with two friction surfaces. In the de-energized state a braking torque is generated by frictional locking by a plurality of compression springs. The brake is released electromechanically. In order to ventilate the brake, the coil of a magnetic part is excited by DC voltage. The resulting magnetic force attracts an armature disk against the spring force onto the magnetic part. The brake disk which is coupled to the axis 35 is thus relieved of the spring force and can rotate freely.
The brake 72 serves as a safety brake in order to prevent an uncontrolled downwards movement of the car 2. The brake 72 applies a direct force to the gear wheel system 10 for this purpose. The brake 72 is actuated by a safety unit which for example detects an excess speed and initiates braking. The safety brake is preferably designed to be “fail-safe”, i.e. the brake 72 is active as long as it is not expressly deactivated. The safety unit electronically deactivates the brake 72. The availability of the brake 72 is additionally increased by redundancy since two brakes 72 are provided per car 2.
In one exemplary embodiment a separate retainer can be provided on the car 2. Retainers are, for example, known from traction lifts and can be triggered electronically or mechanically. An excess speed can, for example, be triggered electronically by means of a sensor or mechanically by means of a centrifugal force controller. The retainer is arranged so that it acts on the guide system 4.
The energy storage device 61 provided locally on the car 2 in the intermediate circuit serves to maintain specified functions of the car 2 with the stored energy at least for a specified period of time in the event of any failure of the power supply. As a result, the car 2 can, for example, approach the nearest floor, possibly at a reduced speed where the passengers can then alight. During the approach to this floor, the car 2 remains illuminated for the safety of the passengers, albeit possibly only with emergency lighting. The energy storage device 61 additionally provides energy for the emergency device and the electromechanical brake 72. It is thereby ensured that even in the event of a power failure, the car 2 can be moved in a controlled manner under all circumstances and come safely to a standstill.
On the front side the guide shoe 40 has parts 50, 52 which are arranged inside a, for example imaginary rectangle (or square) inside the rectangular front plate 42. The (four) parts 50 are in this case arranged in the area of the corners of the imaginary rectangle and the (four) parts 52 are arranged in the area of the side lines of this rectangle, in each case between the parts 50. The parts 50 have a rectangular structure and the parts 52 have a ring-segment-shaped structure. As a result of this arrangement of the parts 50, 52, tracks 51, 53 are obtained in a plane parallel to the plane of the front side; two tracks 51 extend perpendicular to the guide groove 46 and two tracks 53 extend parallel to the guide groove 46. In
The guide shoe 40 additionally has an opening 48 for receiving the shaft 35 of the drive unit 8. In the installed state the guide shoe 40 is fastened on the fixed bearing support 74a, as shown in
In the exemplary embodiment shown in
During operation, in one exemplary embodiment the guide element 54 is additionally located in the guide groove 46, whereby a sliding guidance of the guide shoe 40 along the guide system 4 is achieved. Depending on the configuration of the system and desired degree of guidance, the combination of guide element 54 and guide groove 46 can also be omitted. It is also possible to replace the sliding guidance by means of guide groove 46 and guide element 54 by a (running) roller guidance. In this case, usually a plurality of rollers or wheels of a running body (here: car 2) run along a guide rail.
The arrangement (front left and rear right) of the drive units 8 on the car 2 described with reference to the figures, for example,
The lift system 1 described in various exemplary embodiments in
The communication networks 84, 86, 88 are shown as separate communication networks in
Compared with a wired communication network, a radio network has the advantage that it can be installed relatively flexibly without major expenditure. This is primarily an advantage when communication units, for example like the car 2 here can move in a lift system. The floor terminals 80 are usually fixedly installed so that a wired communication network can be provided for communication between the central control unit 82 and the floor terminals 80. Such a communication network can be implemented in a bus structure.
Each floor terminal 80 has an input device to enable a person to input a desire to travel. In one exemplary embodiment the person inputs the desired destination floor on the floor, that is a destination call is produced which are assigned a starting floor and a destination floor. The input device can be differently configured for this, for example with a keypad, a touchscreen and/or a reading device for an optical barcode (e.g. barcode or QR code) or for communication with an RFID transponder on a carrier material (for example, in the form of a credit card).
The destination call thus generated is transmitted to the central control unit 82 which evaluates this. For this evaluation in one exemplary embodiment an allocation algorithm known from destination call controllers is used. Such an allocation algorithm is known, for example from WO0172621A1. The allocation algorithm allocates to the destination call (i.e. a task) that car 2 which best meets the criteria specified for this destination call, for example with regard to waiting time and travel time.
With regard to the allocation of tasks, the person skilled in the art identifies that the allocation of tasks to the cars 2 is not necessarily made at the time of input of a destination call but in any case only subsequently, possibly shortly before the execution of the task. According to the configuration of the lift system, an allocation to a car 2 can also be revised or cancelled.
When a car 2 is allocated, this is notified to the passenger on the starting floor. In one exemplary embodiment the central control unit 82 notifies the allocated car 2 to the floor terminal 80. Alternatively or additionally, the allocated car 2 can be displayed on a floor display. The floor display can, for example, display the destination floor, the allocated car 2 and the expected arrival time of the allocated car 2 on the starting floor. This has the advantage that the person knows when “his” car 2 is arriving. If several persons wish to travel from this starting floor, it can arise that the persons are unsure which car 2 they must get in in order to arrive at their desired destination floor. In order to avoid this possible uncertainty, the floor display for a car 2 ready to enter can display which destination floor or floors are served by this car 2. In one exemplary embodiment, this can alternatively or additionally be accomplished by a loudspeaker communication.
The central control unit 82 additionally actuates the selected car 2. A control command used for this for example contains information about the direction of travel (up/down) and/or starting/destination floor (from/to). From there on the car 2 substantially autonomously executes the control command. The drive unit 8 of the car 2 responds to the control command for example by releasing the brake 72 and activating the motor 60 which then turns the shaft 35 according to a specified drive profile. The drive profile, for example, specifies the direction of rotation of the shaft 35, the starting acceleration and the target speed. The starting acceleration and the target speed can be related to the shaft 35 (e.g. rotational speed of the shaft 35) or the car 2.
In one exemplary embodiment the car 2 determines its position during travel by means of the information generator 31 or the information generators 31. If the information generator 31 contains further information (e.g. maximum speed) in addition to the position, the control unit 90 and the system monitoring device 92 of the car 2 also process this information. The system monitoring device 92 communicates status parameters of the car 2, for example, position, distance from a neighbouring car 2, direction of travel and speed, via the communication network 88 to other cars 2 (or the system monitoring devices thereof 92) or to the central control unit 82. In one exemplary embodiment a car 2 only communicates with directly neighbouring cars 2; in
When the car 2 approaches the destination floor the drive unit 8 reduces the rotational speed of the shaft 35 so that the gear wheel system 10 rotates more slowly and the car 2 is braked to a standstill at the destination floor. In normal operation the car 2 is braked by reducing the rotation of the gear wheel system 10 on which the rack and pinion system acts. If the car 2 stops, in one exemplary embodiment the brake 72 is activated.
During operation of the cars 2, it is always ensured that collisions are avoided and the cars 2 can be safely brought to a standstill under all circumstances. In order to enable this, each car 2 (or its control unit 90 and/or system monitoring device 92) performs analyses and calculations continuously (primarily during execution of a control command but also beforehand). For example, the car 2 continuously calculates by means of its own status parameters a braking distance which would be required at the calculation time to come to a standstill.
Various actions are specified to execute the control command, for example, an acceleration of the car 2 to a specific speed. Based on these actions the car 2 calculates a projected situation for the next time. To this end status parameters of the leading or trailing car are evaluated and a guaranteed free distance for the car 2 is determined; this corresponds as it were to a “worst case”. If the free distance at the next time point is greater than the braking distance, the planned action can be executed. If however at the next time point, the free distance is shorter than the braking distance, braking is initiated or arrival is prevented.
At least one of the control processes described here can be executed by a computer or a computer-assisted device which executes or instigates one or several process steps. The computer or the computer-assisted device contains reading instructions for executing the process steps of one or more cuter-readable storage media. These storage media can for example contain volatile memory components (e.g. DRAM or SRAM), non-volatile memory components (e.g. hard disks, optical disks, Flash RAM or ROM) or a combination thereof.
Number | Date | Country | Kind |
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14187115 | Sep 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/072483 | 9/29/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/050803 | 4/7/2016 | WO | A |
Number | Name | Date | Kind |
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561223 | Hamilton | Jun 1896 | A |
2612238 | Angelicola | Sep 1952 | A |
3658155 | Salter | Apr 1972 | A |
10202259 | Scomparin | Feb 2019 | B2 |
Number | Date | Country |
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H05-139659 | Jun 1993 | JP |
2004-269193 | Sep 2004 | JP |
2011-006227 | Jan 2011 | JP |
WO-9938790 | Aug 1999 | WO |
2009072138 | Jun 2009 | WO |
2009125253 | Oct 2009 | WO |
WO-2009125253 | Oct 2009 | WO |
2012038760 | Mar 2012 | WO |
Number | Date | Country | |
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20170305718 A1 | Oct 2017 | US |