The present disclosure relates to a lift table. More specifically, the present disclosure relates to a lift table for a load frame.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
In various industries, load frames are employed to evaluate the tensile/compressive properties of certain components. These load frames require the use of heavy fixtures and load cells that are difficult to install and remove. For example, heavy tensile test fixtures are difficult to attach to the load frame crosshead because the operator typically uses one hand for holding the fixture and maintaining alignment and the other hand for turning the fixture to thread its threaded end into the crosshead. Moreover, removing heavy fixtures from the load frame produce additional issues. For example, as the fixture is being removed from the crosshead, the operator may not be able to identify when the threads are about to run out. Consequently, the fixture may fall which requires the operator to quickly catch the fixture and might pose safety hazards/injuries.
Accordingly, there is a need in the art for an apparatus that enables easy and safe installation and removal of heavy fixtures and load cells from a load frame.
The present invention provides a lift table for a load frame.
Accordingly pursuant to one aspect, a lift table includes a first adjuster having a base with a bore and a collet that is threaded into the bore of the base, the first adjuster being configured to selectively secure the lift table to the load frame, and a plate that sits atop the collet, the plate being configured to hold a fixture that is attached to the load frame. Rotation of the collet in a first direction relative to the base raises the plate and rotation of the collet in a second direction relative to the base lowers the plate.
This aspect may be further characterized by one or any combination of the features described herein, such as :the first adjuster includes a locking feature to prevent over-rotation and separation of the collet from the base; the lift table includes a second adjuster, the first adjuster being a coarse adjuster and the second adjuster being a fine adjuster; the second adjuster enables rotation of the plate relative to the collet in the first direction to raise the plate and rotation of the plate relative to the collet in the second direction to lower the plate; the second adjuster includes a locking feature to prevent over-rotation and separation of the plate from the collet; the table includes centering marks to aid in aligning the fixture; the lift table further includes a centering tool secured to the top of the plate to aid in aligning the fixture on top of the plate; the fixture is provided with a thread end indicator to warn of thread disengagement of the fixture from the load frame; the collet includes one or more notches that engage with a wrench to provide leverage for rotating the collet; the lift table may further includes a spring-load mechanism that prevents binding during rotation and secures the plate to the collet.
Accordingly, pursuant to another aspect, a lift table for a load frame includes a coarse adjuster having a base with a bore and a collet that is threaded into the bore of the base, the coarse adjuster being configured to selectively secure the lift table to the load frame, a plate that sits atop the collet, the plate being configured to hold a fixture that is attached to the load frame, rotation of the collet in a first direction relative to the base raising the plate and rotation of the collet in a second direction relative to the base lowering the plate, and a fine adjuster that enables rotation of the plate relative to the collet in the first direction to raise the plate and rotation of the plate relative to the collet in the second direction to lower the plate.
This aspect may be further characterized by one or any combination of the features described herein, such as: the coarse adjuster includes a locking feature to prevent over-rotation and separation of the collet from the base; the fine adjuster includes a second locking feature to prevent over-rotation and separation of the plate from the collet; the lift table further includes a centering tool secured to the top of the plate to aid in aligning the fixture on top of the plate.
Accordingly, pursuant to another aspect, a lift table for a load frame includes an adjuster having a base with a bore and a collet that is threaded into the bore of the base, the adjuster being configured to selectively secure the lift table to the load frame; a plate that sits atop the collet, the plate being configured to hold a fixture that is attached to the load frame, rotation of the collet in a first direction relative to the base raising the plate and rotation of the collet in a second direction relative to the base lowering the plate, and a spring-load mechanism that prevents thread binding during rotation, and secures the plate to the collet, the spring-load mechanism including a plurality of springs positioned to float the plate on top of the collet. The plurality of springs may be rated for about 50 Newtons in excess to the total weight of the fixture.
Further features, advantages, and areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the drawings:
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
Referring now to
Referring now to
The plate 56 is generally circular in various arrangements and is attached to the collet 54 with a hollow threaded stud or shaft 74, and a centering tool 50 is threaded onto the shaft 74 to secure the plate 56 to the collet 54. As such, as the plate 56 is rotated in one direction, for example, counter-clockwise, the shaft 74 threads out of a bore 75 of the collet 54 to raise the plate 56 relative to the collet 54. And when the plate 56 is rotated in the opposite direction, for example, clockwise, the shaft 74 threads into the bore 75 to lower the plate 56 relative to the collet 54. In the particular arrangement shown in
Each of the aforementioned adjusters includes a locking feature to prevent separation of the collet 54 from the base 52 and separation of the plate 56 from the collet 54 during the operation of the lift table 10. Specifically, the collet 54 includes a shaft 68 that extends from its threaded end 66. The shaft 68 extends through the enlarged bore 60, through a reduced bore region 62 into an end bore region 64. The shaft 68 has a threaded end 70 onto which a nut 72 is attached. The nut 72 allows the shaft 68 to reciprocate in the bore regions 60, 62 and 64. The flange of nut 72, however, is large enough to prevent the nut 72 and hence the thread end 70 from entering into the reduced bore region 62. Accordingly, as the collet 54 is rotated counter-clockwise to raise the plate 56, the nut 72 ultimately prevents the shaft 68 and consequently the collet 54 from rising further relative to the base 52. Thus, this locking feature prevents the over-rotation and separation of the collet 54 from the base 52.
As for the locking feature of the fine adjuster, a bolt 80 has a threaded end 84 that threads into a region 86 of the collet 54. The bolt 80 extends through an enlarged bore 76 and a reduced bore 78 of the threaded shaft 74. The bolt 80 includes an enlarged end 82 that is sized to prevent it from entering into the reduced bore 78. Hence, when the lift table is in use, the bolt 80 remains stationary relative to the collet 54, while the threaded shaft 74 and the plate 56 rises and lowers relative to the collet 54 and the enlarged end 82 is able to reciprocate in the enlarged bore 76. As the plate 56 is rotated to raise the plate 56, the enlarged end 82 ultimately is prevented from entering into the reduced bore 78 to prevent the threaded shaft 74 and the plate 56 from rising further relative to the collet 54, which prevent the over-rotation and separation of the plate 56 from the collet 54.
In various arrangements the threaded ends 32, 34, 36, 38, 40 and 44 of the fixtures 22, 24, 26, 28, 30 and 42 include a thread end indicator and a dog-point 90 that facilitates alignment of the threaded end 44 with respect to the adaptor 20 (
Referring now to
The centering tool 100 has a rectangular cross-section and is configured to center a fixture with an opening that corresponds to the shape of the tool 100. For example, as shown in
Referring now to
Although the above arrangements employs four springs and generates approximately 205 Newtons of lifting force, other arrangements employ six to eight springs and generate the same force. By placing the springs under the plate on, for example, a five inch bolt circle, the fixture weight is evenly supported around the table, which eliminates any uneven tipping forces on the table. After supporting all the fixtures' weight, a small spring force of approximately 50 Newtons remains for fixture assembly. This small end load is enough to allow the threads to smoothly engage and allow the fixtures to be threaded together without binding during the installation process.
In another configuration, a lift table without any springs can be used with load frames that have an electronic circuit such as, for example, the Specimen Protect feature available from Instron Corporation. The electronic circuit in these load frames will allow the lift table to work correctly without the springs. For example, the Specimen Protect circuit works by adjusting the crosshead 16 position up or down to maintain the required usable end load of approximately 50 Newtons. This is the same process as the spring-loaded option
In sum, the lift tables 10 and 200 hold and support the weight of heavy fixtures and load cells, while allowing for the installation and removal of the threaded ends of the fixtures and load cells from the crosshead of the load frame. This eliminates the dependence on the operator's physical strength, improves efficiency, and prevents safety/ergonomic issues associated with lifting heavy items.
The description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.