Patent Application
20250187524
This application claims priority of Italian Patent Application No. 102023000026253 filed Dec. 7, 2024, the entire contents of which are hereby incorporated by reference in this application.
This invention relates to a liftable roof for recreational vehicles.
More specifically, the invention relates to a roof for vehicles such as vans, mini-vans, camper vans, or the like, also known as “recreational vehicles”, that is to say, suitable for transporting persons and for leisure time and being such as to comprise an internal living space.
More specifically, with reference to the van-type recreational vehicles, for which the solution according to the described embodiments can be applied, the living space inside the above-mentioned van-type recreational vehicles is usually small; for the reason, the need is always felt to increase the available space as much as possible.
The vans are vehicles suitable for camping, which substantially maintain the bodywork of the van for commercial use from which they derive.
Various types of accessories, such as windows, fly screens, ventilation grilles, access doors, service doors, etc, etc. are applied stably to the bodywork of the commercial van, in order to convert it into a van-type recreational vehicle.
In addition to the above changes to the exterior bodywork of the van, clearly, the furniture in the interior space is also installed.
Recreational vehicles of the van type, exist both in “low” and “high” versions, depending on the height of the rear cabin of the van from which they derive.
The described embodiments can be applied on both types of versions.
The liftable roofs therefore allow the internal space of the vehicle to be considerably increased, for example by providing an additional space which can be used as a “night zone” compartment for the users.
There are currently various solutions of liftable roofs for recreational vehicles.
All the prior art solutions comprise a lower frame which is fixed to the original ceiling of the van (on which there is an opening for access from the cabin of the van), and an upper cover is connected to the lower frame by means of mechanisms for movement by levers and tie rods.
According to known liftable roofs, the upper cover and the lower frame are generally made of plastic material such as, for example, ABS and PMMA or fiberglass.
The movement mechanisms allow the upper lid to be moved between a first lowered configuration, that is to say, non-operational (with the vehicle travelling), in which the cover is positioned in direct contact with the lower frame, and a second raised configuration, that is to say, operational (with the vehicle parked), in which the above-mentioned additional space is obtained.
The upper cover is generally connected by a flexible awning to the lower frame.
The awning makes it possible to obtain a closed space also laterally and it can be used by the user.
The known solutions generally involve the use of covers made of very resistant material in order to ensure the support of any loads.
The known lifting roofs guarantee a good solution but certainly not without drawbacks.
A first drawback of known lifting roofs is that they often do not allow an adequate discharge of the loads and forces acting on them.
Another drawback of the known lifting roofs is that, in order to overcome the difficult distribution of loads, they are designed so as to make the cover (and in particular the panel that constitutes it) extremely heavy.
The excessive heaviness of the roof results in various drawbacks such as, for example, the drop in efficiency of the vehicle (in particular as a result of the known electrification process) or the increase in fuel consumption.
Another drawback of known lifting roofs is that they often result in high construction costs.
Another drawback is due to the fact that, when the outer layer is made of ABS\MMA it is not possible to produce it in dark colours, such as black, since, if subjected to heat sources, such as, for example, sunlight, there is a risk of significant plastic deformation which may adversely affect the integrity of the liftable roof.
An aim of the described embodiments is therefore to provide a liftable roof for recreational vehicles which is able to overcome the drawbacks of the prior art.
Another aim of the described embodiments is to provide a liftable roof for recreational vehicles which can be obtained by means of a simple, fast and inexpensive production process.
A further aim of the described embodiments is to provide a liftable roof for recreational vehicles which is capable of ensuring optimal distribution of the loads without the need to compromise the lightness of the cover and in particular of the cover panel.
Another aim of the described embodiments is to provide a liftable roof for recreational vehicles such as to reduce the risks related to the thermal expansion of the components.
According to the described embodiments, these aims and others are achieved by a liftable roof for recreational vehicles having the technical features described in the appended claims.
The technical features of the described embodiments, with reference to the above-mentioned aims, are clearly described in the appended claims and its advantages are apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate some purely non-limiting example embodiments, in which:
With reference to the accompanying drawings, the numeral 1 denotes in its entirety a liftable roof for recreational vehicles V made in accordance with the described embodiments, hereinafter also referred to simply as the roof 1.
The roof 1 according to the described embodiments comprises an upper load-bearing cover 2 for covering an opening made in an upper surface of a recreational vehicle V.
The term upper load-bearing cover 2 means a cover that, in addition to performing the typical covering function, also enables a load-bearing capacity such as to guarantee an optimal distribution of the loads.
With reference to the
These perimeter edges 22 are permanently fixed to the panel.
Advantageously, with reference to
In particular, the cavity 5 is substantially shaped to match respective lateral sections of the panel 21.
The perimeter edges 22 comprise two first lateral profiles 221 made of aluminium.
In particular, these two first lateral profiles 221 made of aluminium are of the type made by extrusion.
These two first lateral profiles 221 allow an optimisation of the strength of the cover, guaranteeing optimal discharging of the loads and at the same time also guaranteeing adequate lightness.
In addition, the fact that these two first lateral profiles 221 guarantee an optimal strength also allows the panel 21 to be made lighter.
Advantageously, the perimeter edges 22 comprise a first front section 222 stably fixed on respective front ends of the above-mentioned two first lateral profiles 221.
This first front section 222 is advantageously made of polymeric material.
Advantageously also, the perimeter edges 22 comprise a first rear section 223 stably fixed on respective rear ends of the above-mentioned two first lateral profiles 221.
Said first rear section 223 is advantageously made of polymeric material.
With reference to
The roof 1 according to the described embodiments also comprises movement means 6 interposed and operatively connected to the upper load-bearing cover 2 and to the lower frame 3.
The movement means 6 are configured to move the upper cover 2 with respect to the frame 3 between a lowered position (illustrated for example in
In the second raised position the cover 2 may be positioned substantially parallel to the lower frame 3 (concertina-like opening) or inclined with respect to it, that is to say, with one side of the cover 2 which remains substantially in contact with the respective side of the lower frame 3 (compass-type opening).
The upper cover 2 is kept in the lowered non-operating position by locking elements, such as, for example, handles or hinges, not shown in the drawings.
The upper cover 2 is kept in the raised position by the mechanical action of the movement means 6.
Advantageously the movement means 6 comprise four-bar linkages.
In addition or alternatively, the movement means 6 comprise lever mechanisms such as for example gas springs and/or tie rods.
Advantageously, the four-bar linkages (defined by the movement means 6) are fixed below two second lateral profiles 31 made of aluminium (described in more detail below), and above the first two lateral profiles 221 made of aluminium.
Advantageously, the lower frame 3 comprises two second lateral profiles 31 made of aluminium.
These two second later profiles 31 made of aluminium being of the type made by extrusion and extending for respective longitudinal sections of the lower frame 3.
Basically, the fact that the four-bar linkages are stably fixed above the two first lateral profiles 221 made of aluminium, and below the two second lateral profiles 31 made of aluminium, allows the structural strength of the roof 1 according to the described embodiments to be further optimised.
The lower frame 3 comprises a second front section 32 made of polymeric material.
Said second front section 32 is fixed on respective front ends of the two second lateral profiles 31.
The fixing of the second front section 32 with the above-mentioned front ends of the two second lateral profiles 31 is carried out by interlocking and gluing.
The lower frame 3 comprises a second rear section 33 made of polymeric material.
Said second rear section 33 is fixed on respective rear ends of the two second lateral profiles 31.
The fixing of the second rear section 33 with the above-mentioned front ends of the two second lateral profiles 31 is carried out by interlocking and gluing.
With reference to
Substantially, the engagement between the cavity 5 of the perimeter edges 22 and the panel 21 causes a gap to be created in which this first seal 41 is positioned.
In particular, the first seal 41 is configured to allow the passage (protected) of electrical wires, as well as having a function of sealing and protection against any passage of water from the gaps.
With reference to
Alternatively, this second seal rests on a side surface of the vehicle V.
This second seal 42 makes it possible to optimise the sealing of the roof 1.
According to the embodiment illustrated in
Advantageously, the roof 1 according to the described embodiments comprises means (not illustrated) of locking said movement means 6, such as to prevent the same movement means 6 from any movement in a transversal direction with respect to that of raising/lowering of the upper cover 2.
These locking means allow a further optimisation of the distribution of the loads acting on the upper cover 2. Advantageously, the roof 1 according to the described embodiments comprises a flexible awning 7 designed to form a closed space between the upper cover 2 and the lower frame 3.
Inside the closed space created when the upper cover 2 is raised with respect to the lower frame 3 the roof 1 according to the described embodiments comprises a mesh 8 for mattresses or any other means suitable for supporting at least one mattress.
Advantageously, the panel 21 comprises a first resistant upper layer and a second layer of heat-insulating material fixed on a lower surface of the first upper layer and a third resistant layer fixed to a lower surface of the second layer of heat-insulating material. The liftable roof for recreational vehicles according to the described embodiments achieves the preset aims and brings important advantages.
An important advantage of the liftable roof for recreational vehicles according to the described embodiments is given by the fact that it allows a load-bearing capacity such as to guarantee an optimal distribution of the loads acting on the upper cover thereof and an optimal resistance.
Another important advantage of the liftable roof for recreational vehicles according to the described embodiments is given by the fact of guaranteeing an optimal degree of lightness of the roof itself in order to optimise the vehicle itself from the point of view of efficiency and fuel consumption.
Another important advantage of the liftable roof for recreational vehicles according to the described embodiments is given by the fact of guaranteeing a product with low costs and simple and practical production.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102023000026253 | Dec 2023 | IT | national |
