Patent Grant
12186872
The technology disclosed herein relates generally to fastener driving tools and is particularly directed to gas spring fastener driving tools that use a rotary-to-linear lifter. Embodiments are specifically disclosed as a lifter for a fastener driving tool having a plurality of independently movable lifter pins contained in a lifter base, a lifter shaft, and a solenoid to actuate the lifter pins during a lift stroke.
The rotary-to-linear lifter includes a lifter base that contains a shuttle sub-assembly. The shuttle sub-assembly includes a plurality of lifter pins each having forward and rearward spring sets, a one-piece shuttle base, and a plurality of retainers. The shuttle sub-assembly allows each lifter pin to have independent movement due to the configuration of the forward and rearward spring sets. The one-piece shuttle base and the plurality of retainers secures the lifter pins inside the lifter base, and a lifter cover plate is attached to the lifter base with a plurality of fasteners.
The rotary-to-linear lifter also includes a central lifter shaft, a shuttle return spring, a solenoid plunger, and a solenoid. During a lift stroke, the solenoid is actuated, and the plunger forces the lifter cover plate towards the lifter base, compressing the shuttle return spring. This action temporarily slightly compresses the rearward springs of the lifter pins, causing the lifter pins to protrude, or extend, from the top of the lifter base. In this extended position, the lifter pins are able to “catch” and “lift” driver protrusions on a driver as the rotary-to-linear lifter rotates the lifter pins.
If an interference condition (including a jam) occurs during a lift stroke, in which one or more of the driver protrusions interfere with the typical extension of one or more lifter pins, the affected lifter pin(s) do not extend and mostly remain inside the lifter base, in a blocked position. This action is possible because the affected lifter pin's rearward spring is allowed to remain compressed at the interference location. The condition automatically clears, because as the rotary-to-linear lifter continues rotating during the lift stroke, the interference for that pin will clear, and the force of the plunger pushing against the rearward spring will then force that lifter pin to extend out of the lifter base.
At the end of the lift stroke, the individual lifter pin that is holding the driver at its ready position remains extended due to its physical contact with the driver protrusion, which imposes a significant externally applied driver loading force from that physical contact, and which overcomes the ‘retracting’ loading forces imposed by that pin's rearward spring. The other extended lifter pins are forced to retract into the lifter base by the shuttle spring, as the plunger moves back to its original position. This orientation of the lifter pins remains like this until the next drive stroke occurs. Once the next drive stroke is initiated, the entire lifter sub-assembly begins rotating, and that driver protrusion will “fall off” the extended lifter pin. When that occurs the extended lifter pin is then forced to retract by its individual forward spring. The lifter sub-assembly is now ready to complete its drive stroke, and then to arrange itself for the next lift stroke.
In an alternative embodiment, the lifter pins may be of a multi-piece construction such that each lifter pin includes an external spring, and an internal spring. The lifter pins are arranged in a shuttle and a lifter base on a central lifter shaft. During a lift stroke, a solenoid is engaged, which forces the internal spring to temporarily compress and extend the lifter pins out of the lifter base. If there is interference from one of the driver protrusions of a driver, the internal spring is compressed such that the affected lifter pin remains mostly inside the lifter base, in a blocked position. Once the interference is cleared, the affected lifter pin then extends out as the internal spring uncompresses.
At the end of the lift stroke, the individual lifter pin that is holding the driver at its ready position remains extended due to its physical contact with the driver protrusion, which imposes a significant externally applied driver loading force from that physical contact. The other extended lifter pins are forced to retract into the lifter base by the external spring, as the plunger moves back to its original position. This orientation of the lifter pins remains like this until the next drive stroke occurs. Once the next drive stroke is initiated, the entire lifter sub-assembly begins rotating, and that driver protrusion will “fall off” the extended lifter pin. When that occurs the extended lifter pin is then forced to retract by its individual external spring. The lifter sub-assembly is now ready to complete its drive stroke, and then to arrange itself for the next lift stroke.
None.
Fastener driving tools for driving nails or staples are common. Typically, some types of tools use a self-contained pressurized gas source to drive the nails or staples into a workpiece. The tools are typically hoseless with no external pressurized gas source, and also typically include a rotary-to-linear lifter that lifts a driver blade during a return stroke.
A common problem with these types of tools is, if a jam condition occurs, the driver blade can break, causing damage to the tool or a human user. In order to clear a jam, the tool typically must be opened without causing further harm to the tool, or the human user.
Accordingly, it is an advantage to provide a rotary-to-linear lifter for a hoseless fastener driving tool, in which a plurality of lifter pins each are able to exhibit independent movement during portions of a lifting stroke, and at the initial phase of a driving stroke.
It is another advantage to provide a rotary-to-linear lifter for a hoseless fastener driving tool, in which a plurality of lifter pins each are able to independently move in a longitudinal direction with respect to the lifter's axis of rotation.
It is yet another advantage to provide a rotary-to-linear lifter for a hoseless fastener driving tool in which a plurality of lifter pins each include a forward set of springs and a rearward set of springs, thereby allowing for individual movement of each lifter pin with mechanical biasing as needed, either to lift a driver and accomplish a lifting stroke, or to be moved to a non-interfering position so as to either overcome a jam condition or to undergo a driving stroke.
It is still another advantage to provide a rotary-to-linear lifter for a hoseless fastener driving tool in which a plurality of lifter pins each includes an external set of springs and an internal set of springs, thereby allowing for individual movement of each lifter pin with mechanical biasing as needed, either to lift a driver and accomplish a lifting stroke, or to be moved to a non-interfering position so as to either overcome a jam condition or to undergo a driving stroke.
Additional advantages and other novel features will be set forth in part in the description that follows and in part will become apparent to those skilled in the art upon examination of the following or may be learned with the practice of the technology disclosed herein.
To achieve the foregoing and other advantages, and in accordance with one aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a lifter assembly, including: a first cover that is positioned proximal to the second end of the lifter shaft, the first cover exhibiting a first plurality of openings proximal to an outer perimeter of the first cover; a second cover that is positioned proximal to the solenoid, the second cover exhibiting a second plurality of openings proximal to an outer perimeter of the second cover, the lifter shaft being in mechanical communication with at least one of the first cover and the second cover; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second cover; and a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; wherein: (i) a first plurality of lifter pin springs that mechanically bias each of the lifter pins so that at least one of the plurality of lifter pins moves to an extended position through at least one of the first plurality of openings in the direction that is substantially parallel to the longitudinal axis, for a lifting stroke by the lifter assembly; and (ii) a second plurality of lifter pin springs that mechanically bias each of the lifter pins so that at least one of the plurality of lifter pins moves to a retracted position that, in the direction that is substantially parallel to the longitudinal axis, is opposite the extended position, for a driving stroke by the lifter assembly.
In accordance with another aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and exhibiting a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a lifter assembly, including: a first holder that is positioned proximal to the second end of the lifter shaft, the first holder exhibiting a first plurality of openings, the first plurality of openings being positioned in a circular pattern; a second holder that is positioned proximal to the linear actuator, the second holder exhibiting a second plurality of openings, the second plurality of openings being positioned in a circular pattern, the lifter shaft being in mechanical communication with at least one of the first holder and the second holder; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second holder; a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; and a plurality of lifter pin springs that bias each of the lifter pins in the direction that is substantially parallel to the longitudinal axis, so that each of the lifter pins: (i) is mechanically biased to move to an extended position through one of the first plurality of openings for a lifting stroke by the lifter assembly; and (ii) is mechanically biased to move to a retracted position for a driving stroke by the lifter assembly; wherein, (iii) each individual of the plurality of lifter pins is able to move to a blocked position at a beginning phase of the lifting stroke; and a driver having a path of movement that is substantially perpendicular to the lifter longitudinal axis, the driver including a plurality of protrusions along at least one longitudinal edge of the driver, such that the lifter pins that are in the extended position are in a position to make physical contact with the driver protrusions, so as to move the driver toward a ready position as the lifter assembly rotates; wherein: (a) if there is no interference condition between a properly aligned driver and any of the lifter pins, then at the beginning phase of the lifting stroke, each of the plurality of lifter pins is moved to the extended position; or (b) if there is an interference condition between a misaligned driver and at least one of the lifter pins, then at the beginning phase of the lifting stroke, the at least one of the plurality of lifter pins exhibits independent movement and is moved to the blocked position, in which the at least one of the lifter pins does not fully move to the extended position.
In accordance with yet another aspect, a method for lifting a driver used in a fastener driving machine is provided, in which the method comprises: providing a lifter shaft including a first end and a second end, and exhibiting a longitudinal axis that extends between the first end and the second end; providing a linear actuator that is positioned proximal to the first end of the lifter shaft; providing a lifter assembly, including: a first holder that is positioned proximal to the second end of the lifter shaft, the first holder exhibiting a first plurality of openings, the first plurality of openings being positioned in a circular pattern; a second holder that is positioned proximal to the linear actuator, the second holder exhibiting a second plurality of openings, the second plurality of openings being positioned in a circular pattern, the lifter shaft being in mechanical communication with at least one of the first holder and the second holder; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second holder; a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; and a plurality of lifter pin springs that bias each of the lifter pins in the direction that is substantially parallel to the longitudinal axis, so that each of the lifter pins: (i) for a lifting stroke by the lifter assembly, biasing the at least one of the lifter pins for moving to an extended position through one of the first plurality of openings; (ii) for a driving stroke by the lifter assembly, biasing the at least one of the lifter pins for moving to a retracted position; and (iii) at a beginning phase of the lifting stroke, if any of individual of the plurality of lifter pins is blocked because of an interference condition, then biasing the individual of the plurality of lifter pins for moving to a blocked position that is only partially extended; and providing a driver having a path of movement that is substantially perpendicular to the lifter longitudinal axis, the driver including a plurality of protrusions along at least one longitudinal edge of the driver, such that the lifter pins that are in the extended position are in a position to make physical contact with the driver protrusions, for moving the driver toward a ready position as the lifter assembly rotates; wherein: (a) if there is no interference condition between a properly aligned driver and any of the lifter pins, then at the beginning phase of the lifting stroke, moving each of the plurality of lifter pins to the extended position; or (b) if there is an interference condition between a misaligned driver and at least one of the lifter pins, then, at the beginning phase of the lifting stroke, allowing the at least one of the lifter pins to exhibit independent movement, thereby moving the independently movable lifter pin to the blocked position that is only partially extended.
In accordance with still another aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a solenoid that is positioned proximal to the first end of the lifter shaft, the solenoid including a movable plunger; a lifter assembly, including: a hollow barrel having a first cover that is positioned proximal to the second end of the lifter shaft, the first cover exhibiting a first plurality of openings proximal to an outer perimeter of the first cover; a second cover that is positioned proximal to the solenoid, the second cover exhibiting a second plurality of openings proximal to an outer perimeter of the second cover, the lifter shaft being in mechanical communication with at least one of the first cover and the second cover; a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; and a movable shuttle sub-assembly, including: a shuttle base that substantially contains the plurality of lifter pins; and a return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the plunger and the shuttle base; wherein: during a lift stroke, the solenoid is actuated, the plunger is forced towards the second end, the return spring is compressed towards the second end, and at least a majority of the plurality of lifter pins are forced to protrude from the first plurality of openings of the first cover; and during a drive stroke, the solenoid is not actuated, the plunger is moved to a position more proximal to the first end by the return spring, and the plurality of lifter pins are substantially contained inside the hollow barrel so as to not interfere with the drive stroke.
In accordance with a further aspect, a lifter for a fastener driving machine, the lifter comprising: a rotatable lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a rotatable lifter assembly, including: a first cover that is positioned proximal to the second end of the lifter shaft, the first cover exhibiting a first plurality of openings proximal to an outer perimeter of the first cover; a movable second cover that is positioned proximal to the linear actuator, the second cover including a plurality of hollow cylinders with openings proximal to an outer perimeter of the second cover, the lifter shaft being in mechanical communication with at least one of the first cover and the second cover; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second cover; a plurality of lifter pins that are seated in the plurality of hollow cylinders with openings and that are movable in a direction substantially parallel to the longitudinal axis; a first plurality of lifter pin springs that mechanically bias each of the plurality of lifter pins so that at least one of the plurality of lifter pins moves to an extended position through at least one of the first plurality of openings in the direction that is substantially parallel to the longitudinal axis, for a lifting stroke by the lifter assembly; and a second plurality of lifter pin springs that mechanically bias each of the plurality of lifter pins so that at least one of the plurality of lifter pins moves to a retracted position that, in the direction that is substantially parallel to the longitudinal axis, is opposite the extended position, for a driving stroke by the lifter assembly.
In accordance with a yet further aspect, a lifter for a fastener driving machine, the lifter comprising: a rotatable lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a rotatable lifter assembly, including: a first cover that is positioned proximal to the second end of the lifter shaft, the first cover exhibiting a first plurality of openings proximal to an outer perimeter of the first cover; a movable second cover that is positioned proximal to the linear actuator, the second cover including a plurality of hollow cylinders with openings proximal to an outer perimeter of the second cover, the lifter shaft being in mechanical communication with at least one of the first cover and the second cover; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second cover; a plurality of lifter pins that are seated in the plurality of hollow cylinders with openings and that are movable in a direction substantially parallel to the longitudinal axis; and a driver having a path of movement that is substantially perpendicular to the lifter longitudinal axis, the driver including a plurality of protrusions along at least one longitudinal edge of the driver, such that the plurality of lifter pins that are in the extended position are in a position to make physical contact with the driver protrusions, so as to move the driver toward a ready position as the lifter assembly rotates; wherein: (a) if there is no interference condition between a properly aligned driver and any of the plurality of lifter pins, then at the beginning phase of the lifting stroke, each of the plurality of lifter pins is moved to the extended position; or (b) if there is an interference condition between a misaligned driver and at least one of the plurality of lifter pins, then at the beginning phase of the lifting stroke, the at least one of the plurality of lifter pins exhibits independent movement and is moved to the blocked position, in which the at least one of the plurality of lifter pins does not fully move to the extended position.
In accordance with a still further aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and exhibiting a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a rotatable lifter subassembly, including: a holder that is positioned proximal to the linear actuator, the holder exhibiting a second plurality of openings; at least one guide that is positioned proximal to the holder, the at least one guide exhibiting a first plurality of openings; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft; a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; and a plurality of lifter pin springs that bias each of the lifter pins in the direction that is substantially parallel to the longitudinal axis; and a driver having a path of movement that is substantially perpendicular to the lifter longitudinal axis, the driver including a plurality of driver protrusions along at least one longitudinal edge of the driver, the driver being positioned proximal to the rotatable lifter subassembly.
In accordance with an additional aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a rotatable lifter subassembly, including: a holder that is positioned proximal to the linear actuator, the holder exhibiting a second plurality of openings; at least one guide that is positioned proximal to the holder, the at least one guide exhibiting a first plurality of openings; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft; and a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis.
In accordance with another additional aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a lifter shaft including a first end and a second end, and exhibiting a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a lifter subassembly, including: a guide that is positioned proximal to the second end of the lifter shaft, the guide exhibiting a first plurality of openings, the first plurality of openings being positioned in a circular pattern; a holder that is positioned proximal to the linear actuator, the holder exhibiting a second plurality of openings, the second plurality of openings being positioned in a circular pattern, the lifter shaft being in mechanical communication with at least one of the first holder and the holder; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the holder; a plurality of lifter pins that are seated in the second plurality of openings and that are movable in a direction substantially parallel to the longitudinal axis; and a plurality of lifter pin springs that bias each of the lifter pins in the direction that is substantially parallel to the longitudinal axis, so that each of the lifter pins: (i) is mechanically biased to move to an extended position through one of the first plurality of openings for a lifting stroke by the lifter subassembly; and (ii) is mechanically biased to move to a retracted position for a driving stroke by the lifter subassembly; wherein, (iii) each individual of the plurality of lifter pins is able to move to a blocked position at a beginning phase of the lifting stroke; and a driver having a path of movement that is substantially perpendicular to the lifter shaft longitudinal axis, the driver including a plurality of protrusions along at least one longitudinal edge of the driver, such that the lifter pins that are in the extended position are in a position to make physical contact with the driver protrusions, so as to move the driver toward a ready position as the lifter subassembly rotates; wherein: (a) if there is an interference condition between a misaligned driver and at least one of the lifter pins, then at the beginning phase of the lifting stroke, the at least one of the plurality of lifter pins exhibits independent movement and does not fully move to the extended position, but instead moves to the blocked position; and (b) the at least one of the plurality of lifter pins at the blocked position can continue moving along a surface of the driver, as the lifter subassembly rotates, until reaching an unblocked position, at which point the at least one of the plurality of lifter pins makes contact with the at least one of the plurality of protrusions of the driver and begins to force the driver into the lifting stroke.
In accordance with still another additional aspect, a lifter for a fastener driving machine is provided, which lifter comprises: a rotatable lifter shaft including a first end and a second end, and a longitudinal axis that extends between the first end and the second end; a linear actuator that is positioned proximal to the first end of the lifter shaft; a rotatable lifter subassembly, including: a first cover that is positioned proximal to the second end of the lifter shaft, the first cover exhibiting a first plurality of openings proximal to an outer perimeter of the first cover; a movable second cover that is positioned proximal to the linear actuator, the second cover including a plurality of hollow cylinders with openings proximal to an outer perimeter of the second cover, the lifter shaft being in mechanical communication with at least one of the first cover and the second cover; at least one return spring that provides a force in a direction that is substantially parallel to the longitudinal axis of the lifter shaft, and is in mechanical communication with at least one of the linear actuator and the second cover; a plurality of lifter pins that are seated in the plurality of hollow cylinders with openings and that are movable in a direction substantially parallel to the longitudinal axis; and a driver having a path of movement that is substantially perpendicular to the lifter longitudinal axis, the driver including a plurality of protrusions along at least one longitudinal edge of the driver, such that the plurality of lifter pins that are in the extended position are in a position to make physical contact with the driver protrusions, so as to move the driver toward a ready position as the lifter subassembly rotates; wherein: at the end of a lifting stroke, one of the plurality of lifter pins is held in the extended position by making physical contact with one of the plurality of protrusions of the driver and holding the driver until a new driving stroke is initiated; and at the end of the lifting stroke, the other pins of the plurality of lifter pins are moved to a retracted position, so that the driver is clear for the new driving stroke.
Still other advantages will become apparent to those skilled in this art from the following description and drawings wherein there is described and shown a preferred embodiment in one of the best modes contemplated for carrying out the technology. As will be realized, the technology disclosed herein is capable of other different embodiments, and its several details are capable of modification in various, obvious aspects all without departing from its principles. Accordingly, the drawings and descriptions will be regarded as illustrative in nature and not as restrictive.
The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the technology disclosed herein, and together with the description and claims serve to explain the principles of the technology. In the drawings:
Reference will now be made in detail to the present preferred embodiment, an example of which is illustrated in the accompanying drawings, wherein like numerals indicate the same elements throughout the views.
It is to be understood that the technology disclosed herein is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The technology disclosed herein is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” or “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, or mountings. In addition, the terms “connected” or “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings. Furthermore, the terms “communicating with” or “in communications with” refer to two different physical or virtual elements that somehow pass signals or information between each other, whether that transfer of signals or information is direct or whether there are additional physical or virtual elements therebetween that are also involved in that passing of signals or information. Moreover, the term “in communication with” can also refer to a mechanical, hydraulic, or pneumatic system in which one end (a “first end”) of the “communication” may be the “cause” of a certain impetus to occur (such as a mechanical movement, or a hydraulic or pneumatic change of state) and the other end (a “second end”) of the “communication” may receive the “effect” of that movement/change of state, whether there are intermediate components between the “first end” and the “second end,” or not. If a product has moving parts that rely on magnetic fields, or somehow detects a change in a magnetic field, or if data is passed from one electronic device to another by use of a magnetic field, then one could refer to those situations as items that are “in magnetic communication with” each other, in which one end of the “communication” may induce a magnetic field, and the other end may receive that magnetic field, and be acted on (or otherwise affected) by that magnetic field.
The terms “first” or “second” preceding an element name, e.g., first inlet, second inlet, etc., are used for identification purposes to distinguish between similar or related elements, results or concepts, and are not intended to necessarily imply order, nor are the terms “first” or “second” intended to preclude the inclusion of additional similar or related elements, results or concepts, unless otherwise indicated.
Referring now to
The lifter base 74 is proximal to the second end of the lifter shaft 79. The lifter end plate 71 (the “guide”) has a plurality of through-holes 139 proximal to a perimeter of the lifter base (i.e., near the outer perimeter of the end plate/guide 71), and a central opening 180 for the lifter shaft 79. In this view, the lifter S/A 70 is shown on the side nearest to a driver (or “driver blade”) 62 (not shown in this view). A solenoid 75 is also attached to the lifter shaft 79, distally from the driver 62. The driver 62 exhibits a plurality of protrusions or teeth 66 (see
The solenoid 75 is used to actuate a plurality of lifter pins or extensions 72 during a return stroke of the driver 62.
Referring now to
Referring now to
In some embodiments, the lifter S/A 70 rotates about one and a half rotations in order to fully lift the driver 62 back to a “ready position,” in which the tool is ready to drive another fastener into a workpiece. The lifter S/A is contemplated to rotate as much, or as little, as necessary to fully complete the lifting stroke (this will be further explained below). The lower plunger portion 166 has been forced “upwards” (to the right in this view) by the solenoid 75, thereby forcing the lifter pins 72 into a protruded, or extended position from the lifter first cover (the “guide”) 71. It should be noted that, in
Referring now to
The lifter shaft 79 exhibits flattened portions 158, a keyway 73, a first end and a second end, and a longitudinal axis 185 that extends between the first end and the second end. A key 135 slots into the keyway 73. A plurality of snap rings 156 fit over the lifter shaft 79 proximal to the flattened portions 158. A lifter cover plate 76 (also sometimes referred to herein as a “second cover” or a “second holder” or, simply, a “pusher”) fits on the lifter shaft 79 and is attached to the lifter base 74. The lifter cover plate/pusher 76 is proximal to the solenoid 75. The lifter cover plate/pusher 76 exhibits a central opening 186 and a plurality of spaced-apart through-holes 160 proximal to an outer perimeter of the lifter cover plate, and the lifter pins 72 are secured in these through-holes. A pair of locater pins 162 position the lifter cover plate/pusher 76 to the lifter base 74, so that the lifter cover plate rotates with the lifter base. It will be understood that the lifter base 74 and the lifter cover plate (the “pusher”) 76 could be formed as a unitary part, if desired.
The lifter first cover/guide 71 and the lifter cover plate/pusher 76 act, respectively, as “guides” and “holders/pushers” for the lifter pins 72. The through-holes 139 and 160 are also sometimes referred to herein as “openings,” and in this illustrated embodiment, these openings are positioned in a circular pattern as seen in an end or face view, such as that of
The lower solenoid plunger portion 166 and an upper solenoid plunger portion 168 comprise a “two-part plunger” in the illustrated embodiment. The lower plunger portion 166 and the upper plunger portion 168 are preferably comprised of a magnetically sensitive material (such as steel, for example). The lower plunger portion 166 exhibits a central opening 188 with a notch or slot 137 that sits over the key 135, and when fully assembled the lifter S/A 70 rotates together with the lifter shaft 79. (Note: the solenoid 75 does not spin.) A snap ring 164 seats on the upper plunger portion 168. A plurality of fasteners 170 secure the lifter cover plate/pusher 76 to the lifter base 74 (at the first cover/guide 71), thereby securing and containing the shuttle S/A (the “holder”) 150. The solenoid 75 exhibits a central opening 190 that contains the two-part plunger 166, 168, as well as the lifter shaft 79, and the solenoid 75 is proximal to the first end of the lifter shaft 79. It will be understood that the so-called two-part plunger 166, 168 can be made of a one-piece construction, and therefore, will sometimes be referred to herein by a single reference numeral 167.
Referring now to
The shuttle S/A 150 (the “holder”) is designed so that every individual lifter pin 72 is able to exhibit individual movement in a direction that travels parallel to the longitudinal axis of the lifter shaft 79. In addition, the lifter pins 72 are individually able to rotate. By using the forward springs 174 and the rearward springs 176, each lifter pin 72 is able to extend and retract individually, and as a group. During a drive stroke, the solenoid 75 is not actuated, which means the plunger 167 is not actuated (see
However, during a lift stroke (or return stroke), the solenoid 75 is actuated. The solenoid 75 forces the plunger 167 “upwards,” which compresses the shuttle return spring 154, and the plunger 167 forces the shuttle S/A (“holder”) 150 towards the lifter end plate/guide 71. The movement of the shuttle S/A 150 (the “holder”) causes the snap rings 172 to be forced by the rearward springs 174, and the lifter pins 72 are typically moved beyond the lifter end plate (or “guide”) 71 where they protrude beyond that lifter end plate/guide 71.
In a typical return stroke, the protruding lifter pins 72 rotate with the lifter S/A 70 and “catch” individual driver teeth 66, quickly forcing the driver 62 into a ready position. On some occasions, however, a mechanical interference condition (such as a jam) may occur where the driver teeth 66 can interfere with the lifter pins 72. A typical jam condition is one in which a fastener becomes misaligned, or improperly driven into a workpiece. Another typical interference condition can occur after a drive stroke, in which one or more of the driver teeth 66 are simply covering one or more of the lifter pins 72 due to a driver misposition, such as can occur when the tool's piston stop becomes well worn.
In a jam condition, for example, the individual movement exhibited by each lifter pin 72 helps to relieve this condition. A typical jam condition may leave one or more driver teeth 66 covering, or partially covering, one or more lifter pins 72. Any individual lifter pin 72 that is not covered by a driver protrusion 66 is protruding from the lifter end plate (or “guide”) 71, as explained above. Any individual lifter pin 72 that is covered, or partially covered, by a driver protrusion 66 is forced to essentially remain in the lifter base 74 in a non-extended position (also referred to herein as a “blocked” position). When this occurs, the specific driver protrusion 66 covering the specific lifter pin 72 forces the rearward spring 176 of that individual lifter pin 72 to compress (also correspondingly the forward spring 174 of that individual lifter pin 72 decompresses).
When the lifter S/A 70 begins to rotate for a lift stroke, any covered—and therefore, blocked—lifter pins 72 do not interfere with the driver protrusions 66. In other words, such blocked lifter pins cannot perform their typical function of lifting one of the driver protrusions. However, once the lifter S/A 70 has rotated far enough, the blocked lifter pin(s) 72 will extend, and join the configuration of the other extended lifter pins, and therefore, will be able to assist in the lifting stroke.
This movement of retracting and protruding lifter pins due to the forward springs 174 and the rearwards springs 176 is performed parallel to the longitudinal axis 185 of the lifter S/A 70, not radially.
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It will be understood that any type of linear actuator could be used instead of the solenoid 75. For example, a linear motor could be used instead of a solenoid to form such a linear actuator. Furthermore, such a linear actuator could be constructed using a rotational motor, along with a mechanism that converts the rotary motion into linear motion.
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The solenoid 275 is used to actuate a plurality of lifter pins or extensions 272 during a return stroke of the driver 262.
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The lifter shaft 279 exhibits flattened portions 358, and a keyway 273, a first end and a second end, and a longitudinal axis 385 that extends between the first end and the second end. A key 335 fits into the keyway 273. A shuttle 276 (also sometimes referred to herein as a “second cover” or a “second holder”) fits on an upper solenoid plunger portion 368, and holds in place a portion of the plurality of the lifter pin housings (“holder”) 352. The shuttle 276 is proximal to the solenoid 275. The shuttle 276 exhibits a central opening 392 and a plurality of through-holes 360 proximal to an outer perimeter of the shuttle, and the lifter pin housings/holders 352 are secured in these through-holes. A snap ring 277 secures the shuttle 276 to the upper plunger portion 368. The lifter first cover/guide 274 and the shuttle 276 act, respectively, as “guides” and “holders” for the lifter pins 272. The through-holes 360 are also sometimes referred to herein as “openings,” and in this illustrated embodiment, these openings 360 are positioned in a circular pattern as seen in an end or face view, such as that of
The lower solenoid plunger portion 366 and the upper solenoid plunger portion 368 comprise a “two-part plunger” in this illustrated embodiment. The lower plunger portion 366 and the upper plunger portion 368 are preferably comprised of a magnetically sensitive material (such as steel, for example). The lower plunger portion 366 exhibits a central opening 394 with a notch or slot 337 that sits over the key 335, and when fully assembled the lifter S/A 270 rotates together with the lifter shaft 279. (Note: the solenoid 275 does not spin.)
The upper solenoid plunger portion 368 exhibits a plurality of grooves 369, and these grooves are spaced apart and aligned in a direction parallel to the lifter shaft 279. These grooves 369 provide clearance for a set of springs 374 and spring bases 377. The solenoid 275 exhibits a central opening 396 that contains the two-part plunger 366, 368, as well as the lifter shaft 279, and the solenoid 275 is proximal to the first end of the lifter shaft 279. It will be understood that the so-called two-part plunger 366, 368 can be made of a one-piece construction, and therefore, will sometimes be referred to herein by a single reference numeral 367.
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The spring base 377 exhibits a plurality of through holes 363. A cap 375 exhibits a plurality of through holes 365 and a spring post 383. To assemble one lifter pin S/A 384, the cap 375 fits inside the spring base 377, an interior lifter spring 376 fits over the post 383, the lifter pin 272 sits on top of the post 383 and the interior lifter spring 376, and the lifter pin housing/holder 352 goes over the lifter pin 272. A dowel or spring pin 371 goes through openings 363, 365, and 373, thereby securing the lifter pin S/A 384 together.
When the first alternative embodiment lifter S/A 270 is assembled, the spring base 377 clears the upper plunger portion 368, and the pin housing flange 382 rests proximal to the shuttle 276. The first alternative embodiment lifter S/A 270 is designed so that every individual lifter pin 272 exhibits individual movement that travels in a direction parallel to the longitudinal axis of the lifter shaft 279. By using the exterior springs 374 and the interior springs 376, each lifter pin 272 is able to extend and retract individually, as well as together as a group. During a drive stroke, the solenoid 275 is not actuated, which means the plunger 367 is not actuated (see
However, during a lift stroke (or return stroke), the solenoid 275 is actuated, and forces the plunger 367 “upwards,” which compresses the shuttle return spring 354, and the shuttle 276 is forced towards the lifter first cover/guide 274. This action forces the spring base 377 to slide “upwards” along the grooves 369, and the cap 275 compresses the interior springs 376 against the lifter pins 272. This typically causes the lifter pins 272 to extend from the lifter pin housing/holder 352. In this action, the spring base 377 acts as a “pusher.”
In a typical return stroke, the protruding lifter pins 272 rotate with the lifter S/A 270 and “catch” individual driver teeth 266, quickly forcing the driver 262 into a ready position. On some occasions, however, an interference condition (such as a jam) may occur where the driver teeth 266 can interfere with the lifter pins 272. A typical jam condition is one in which a fastener becomes misaligned, or improperly driven into a workpiece. Another typical interference condition can occur after a drive stroke, in which one or more of the driver teeth 266 are simply covering one or more of the lifter pins 272 due to a driver misposition, such as can occur when the tool's piston stop becomes well worn. Any of these above interference conditions are also sometimes referred to as a “driver misalignment.”
In a jam condition, for example, the individual movement exhibited by each lifter pin 272 helps to relieve this condition. A typical jam condition may leave one or more driver teeth 266 covering, or partially covering, one or more lifter pins 272. Any individual lifter pin 272 that is not covered by a driver protrusion 266 is typically protruding from the lifter first cover (the “guide”) 274, as explained above. Any individual lifter pin 272 that is covered, or partially covered, by a driver protrusion 266 is forced to remain in the lifter pin housing/holder 352. When this occurs, the specific driver protrusion 266 covering the specific lifter pin 272 forces the interior spring 376 of that individual lifter pins 272 to compress.
When the lifter S/A 270 begins to rotate for a lift stroke, any covered—i.e., “blocked”—lifter pin(s) 272 are not able to engage with the driver protrusions 266. In other words, such blocked lifter pins cannot perform their typical function of lifting one of the driver protrusions, but instead will slide along the back of the driver 262, as the lifter S/A begins its lifting stroke. However, once the lifter S/A 270 has rotated far enough, the blocked lifter pin(s) 272 will extend, and join the configuration of the other extended lifter pins, and therefore, will be able to assist in the lifting stroke.
This movement of retracting and protruding lifter pins due to the interior springs 374 is performed parallel to the longitudinal axis 385 of the lifter S/A 270, not radially.
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The shuttle 276 exhibits a plurality of through holes 360 in which the plurality of lifter pin housings/holders 352 seat (not shown in this view), and the shuttle exhibits a central through hole 392 which fits over the plunger 366, 368. A plurality of seats 378 proximal to the through holes 360 contact the lifter pin housings/holders 352 when fully assembled together. The inner perimeter of the central hole 392 exhibits an alternating plurality of concave portions 397 and convex portions 395, essentially acting as spline.
The shuttle 276 fits over the “left” end (in this view) of the plunger 367 such that the plurality of portions 397 on the shuttle fit over the plurality of portions 391 on the plunger, and the plurality of portions 395 on the shuttle fit over the plurality of portions 393 on the plunger. This seating “arrangement” allows the plunger 367 and the shuttle 276 to rotate together when the lifter shaft 279 is rotated. As noted above, the plunger 367 is keyed to the key 335 on the lifter shaft 279, which allows the plunger to rotate with the lifter shaft. The snap ring 277 secures the shuttle 276 to the plunger 367.
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When in operation, the pin housing flange 382 and the seat 378 are most frequently contacting each other. However, for every discreet drive event, that changes as follows: the rotation of the lifter S/A 270 is stopped with the driver 262 in a selected “ready” location (see
Since the shuttle 276 and plunger 266, 268 have moved to their retracted state, and the lifter pin 334 is fixed by the driver 262 (see
As before, it will be understood that any type of linear actuator could be used instead of the solenoid 275. For example (again), a linear motor could be used instead of a solenoid to form such a linear actuator, and furthermore, such a linear actuator could be constructed using a rotational motor, along with a mechanism that converts the rotary motion into linear motion.
The lifter embodiments described herein have common elements that involve the general layout of the lifter pins, and how they move to reduce the likelihood of jamming or breaking a misaligned driver at the end of a driving stroke. The lifter pins in the various embodiments described herein also have a common way to hold a driver at its “Ready” position at the end of a lifting stroke.
For example, all embodiments of the lifter assembly described herein include a lifter shaft that extends into the rotatable lifter sub-assembly that contains the multiple lifter pins. A solenoid (or other type of linear actuator) is positioned near (proximal to) a first end of the lifter shaft, and this linear actuator/solenoid is actuated to begin a lifting (or “return”) stroke that forces the driver of the fastener driving tool to be moved toward the Ready position. Before that occurs, however, the lifter must have completed a driving stroke.
To move the driver toward the Ready position, the lifter sub-assembly is rotated while the lifter pins are positioned in an extended position, which allows the lifter pins to physically contact the multiple protrusions (or “teeth”) along the longitudinal edge of the driver. As the lifter sub-assembly rotates, the multiple lifter pins sequentially contact one of the driver protrusions, and keep doing so until the driver has made it all the way to its Ready position. When that occurs, the lifter sub-assembly stops rotating.
When the driver reaches the Ready position and the lifter stops rotating, a single lifter pin will be in contact with a single driver protrusion. It does not make any significant difference which exact lifter pin is the one that is in contact with that driver protrusion, since all lifter pins in the illustrated embodiments are essentially identical in size and shape. On the other hand, the driver protrusion that is making contact with a lifter pin when at the Ready position is always the same driver protrusion, unless the product designer has decided to create a tool that is able to drive fasteners at different lengths of a driving stroke. That possibility is easily accomplished in the present illustrated embodiments, merely by adding a linear encoder, or by adding a sensor at a different position along the driver track in the tool's guide body, which would be able to send a signal to the lifter shaft's motor to stop its rotation to shorten the lifting stroke. This is quite possible in these illustrated designs because, again, it does not make any real difference as to which exact lifter pin is making contact with the driver protrusion at the stopping position that is equivalent to the Ready position.
The lifter sub-assembly includes a rotatable structure that holds a plurality of lifter pins in a circular pattern, so that when the lifter structure rotates, the individual lifter pins move in a circular path that sequentially contacts the driver's protrusions, thereby forcing the driver to move “up”, i.e., toward the Ready position. In this description, the direction “up” has a meaning that not only is toward the Ready position along the driver track of the tool's guide body (not shown in these drawings), but also toward a higher pressure position of a piston that is in mechanical communication with the driver (also not shown in these drawings). It will be understood that the piston that forces the driver “down” (i.e., toward a “Driven” position—where a fastener is driven into a workpiece) is propelled by a pressurized gas. In this type of fastener driving tool, there is a storage chamber of pressurized gas that is re-used for multiple driving strokes—i.e., the pressurized gas is not vented to atmosphere after the driving stroke. This tool is described in detail in the various patent documents listed below, and incorporated by reference. Therefore, the direction “up” is toward a higher pressure position for the piston, being forced against the enchambered pressurized gas as the piston-driver combination is being lifted toward the Ready position.
The lifter's rotatable structure holds the plurality of lifter pins in an orientation that is substantially parallel to the longitudinal axis of the lifter shaft. Each of these lifter pins is biased in both directions, typically by use of a spring located at or near each end of the pins. However, it will be understood that, in the various embodiments disclosed herein, the precise structure of the lifter pins is more complex than merely placing a spring at the end for each of the lifter pins, and in fact, that is not the typical construction technique used in these embodiments. What is important is that the lifter pins have some type of biasing elements that work in both directions of lifter pin travel.
In the illustrated embodiments, the structure holding the lifter pins includes a first cover that is positioned proximal to the second end of the lifter shaft, with that first cover exhibiting a first plurality of openings or through-holes proximal to an outer perimeter of the first cover, noting that the first cover is generally circular in outer shape (at its outer perimeter). The first cover receives the lifter shaft, so that when the lifter shaft rotates, the entire rotatable structure of the lifter sub-assembly rotates, which is what impels the driver to undergo a lifting (or return) stroke.
In the illustrated embodiments, the structure holding the lifter pins also includes a second cover that is positioned proximal to the solenoid. This second cover exhibits a second plurality of openings or through-holes that are proximal to an outer perimeter of the second cover. Similar to the first cover, the second cover is generally circular in outer shape (at its outer perimeter). Generally speaking, the first plurality of openings are co-linear with the second plurality of openings, for containing the lifter pins. Furthermore, in general, the first plurality of openings and the second plurality of openings are both positioned in circular patterns so as to allow the lifter pins to ‘catch’ the driver protrusions at equally-spaced distances between those driver protrusions, along the longitudinal edge of the driver.
The lifter pins are essentially held in their general positions between the first and second covers. Of course, other structural elements could be used to help hold the lifter pins in their general positions, if desired by the tool's system designer. In all cases, however, the lifter pins are able to move in the longitudinal direction, as noted above. The lifter pins are also able to protrude through at least one of the two covers. That is, when the lifter pins are to be placed into their “extended” position(s), those lifter pin(s) will protrude from the first cover, which is toward the movable driver. In this manner, those extended lifter pins will be in a correct position to physically engage with the driver protrusions to cause a lifting stroke to occur, when desired by the tool's system controller.
In this general embodiment description, the lifter pins are ‘seated’ at the second openings of the second cover (or holder), and the lifter pins may (when they extend) protrude through the first openings of the first cover (or holder). In other words, the lifter pins may be allowed to extend through the second openings—as through-holes—if desired by the system designer, but they are not required to. On the other hand, the lifter pins need to be supported so that they remain in their overall ‘longitudinal movement’ orientation by some structure (e.g., the holders or covers), since the single lifter pin that remains extended at the lifter's Ready position will be subjected to a considerable side-loading force by the driver protrusion that is pressing against that lifter pin, due to the relatively high pressure exerted by the tool's piston, which forces are transferred to the driver.
As noted above, the solenoid is not actuated to begin a driving stroke. The solenoid includes a movable plunger that, when not actuated, does not attempt to force the lifter pins to move to their extended positions. There is sufficient mechanical clearance to allow the driver to quickly move toward its driven position only when the lifter pins are retracted, and thus, out of the way to allow that type of driver movement. When everything is working properly, the driver moves through its entire travel very quickly, and therefore, the solenoid needs to remain not actuated until it is time for a lifting stroke.
In the opposite sense, when a lifting stroke is desired, the solenoid is actuated, and the movable plunger moves to its actuated state. When that occurs, the biasing forces working on each lifter pin attempt to force the lifter pins to move to their extended positions. However, if the driver is misaligned at the end of a driving stroke, then one of more of the lifter pins may not be able to extend, because one or more of the driver protrusions is in a position that mechanically interferes with the extension of one or more of those lifter pins. In that interfering event, the affected lifter pin(s) will not fully extend, and instead will become blocked, and will only slightly move to a ‘blocked position,’ and thus, mostly remain within the lifter sub-assembly. These movements are possible with the use of proper biasing elements (e.g., springs) that are used with the lifter pins.
Note that the extended state of the lifter pins is their “active position” state. In other words, the solenoid is actuated to achieve that condition. Therefore, when a driving stroke is desired, the solenoid must de-activate, as noted above. However, the mechanical loading forces between the lifter pin that is holding the “first” driver protrusion at the time the driver is located at its “Ready” position are quite high, due to the pressurized gas that is always pressing against the piston, which in turn, is transferred to the driver. This mechanical loading force imparted by the driver protrusion is quite sufficient to prevent the lifter pin's retraction at the moment the solenoid de-activates, because the spring forces for the lifter pins are intentionally selected so that this mechanical loading force will not be overcome. Therefore, all the lifter pins will retract except for the single lifter pin that is holding that single protrusion of the driver.
The seeming dilemma for this affected lifter pin is resolved by rotating the lifter sub-assembly. As the affected lifter pin begins to move in a circular direction, it will eventually lose contact with that ‘holding’ protrusion of the driver, and the driver will then quickly move in a driving stroke toward the driven position. This loss of physical contact is sometimes referred to as “falling off” the driver. As soon as the lifter pin falls off the driver protrusion, that lifter pin will quickly be forced to move to its retracted position by the biasing forces mentioned above. This prevents that affected lifter pin from interfering with any of the other driver protrusions as the driver moves through its driving stroke, as the lifter sub-assembly continues to rotate.
Finally, once the driver-piston combination bottoms out at the end of its driving stroke travel, it will settle into a driven position after it stops its movement, typically after bouncing around for a small amount of time after the piston impacts the piston stop (not illustrated herein—see the patent documents listed below). As the driver movement stops, it will either be properly aligned so that it can be lifted by the rotating lifter pins, or not. Alternatively, if the driver ends its movement in a misaligned position, the first lifter pin to physically touch one of the driver's protrusions will not be allowed to extend, and will, instead, slide against that driver protrusion without being able to lift the driver. However, the ‘next’ lifter pin that comes along (due to the lifter sub-assembly's rotational movement) will then be able to contact one of the driver's protrusions in a ‘correct’ orientation, and begin to lift the entire driver toward its Ready position, and thus accomplish a lifting stroke. Again, this is possible because of the biasing elements used with the lifter pins. And note: any one of the lifter pins can work in this manner, since they are supposed to essentially be identical in size and shape, and have essentially identical biasing elements for each lifter pin. And further note, each lifter pin can exhibit independent movement in the lifter embodiments described herein.
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The lifter shaft 616 exhibits flattened portions 620, a first end and a second end, and a longitudinal axis 618 that extends between the first end and the second end. A movable shuttle 628 (also sometimes referred to herein as a “second cover” or a “second holder”) fits on a movable plunger 612 at a “step down” 638 (i.e., at the step down 638, the outer diameter of the movable plunger 612 decreases to a slightly smaller outer diameter), and the plunger has a portion 640 that exhibits a smaller outer diameter than both the outer diameter of the overall plunger 612 and the outer diameter of the step down 638. This portion 640 has a sufficiently small outer diameter so as to accommodate (not mechanically interfere) with the lifter pin housings 636, and these housings are cylinders with openings on both ends. The lifter pin housings 636 are arranged proximal to the outer perimeter of the shuttle/holder 628. It should be noted that a “top portion” 641 of the plunger 612 exhibits a smaller outer diameter than the portion 640, and this top portion 641 exhibits a flat portion 635 that positively aligns (e.g., “keyed”) to a flat portion 634 of a shuttle central opening 632. The return spring 606 holds the shuttle S/A 610 in place at the step down 638.
It will be understood that the movable shuttle 628 acts as a “holder” and/or a “cover” for the lifter pins, by virtue of the lifter pin housings 636 that are part of the shuttle. But the phrase “second cover” or “second holder” also carries a meaning of a “shuttle” (i.e., it “acts as a movable shuttle”), because this structure not only holds and covers the lifter pins 630, but it also ‘transports’ those lifter pins when the plunger 612 changes state, as discussed below.
It will also be understood that the lifter pin housings 636 have the general shape of hollow cylinders, which each have outer cylinder ‘walls’ that essentially act as cylinder ‘sleeves’ for the lifter pins. However, these are not air-tight cylinders with reciprocating pistons; they exhibit the general shape of cylinders, but their main purpose is to provide a housing (or ‘cover’) to (rather freely) ‘hold’ the lifter pins 630 in their proper locations. Furthermore, if desired, these lifter pin housings 636 can be molded as a unitary part of the shuttle/holder 628, as discussed below.
The plunger 612 with its flat portion 635 also positively aligns to the lifter shaft 616 and is positioned in a central portion of a solenoid 614. The plunger 612 preferably comprises a magnetically sensitive material (such as steel, for example), and when fully assembled the lifter S/A 600 rotates together with the lifter shaft 616. (Note: the solenoid 614 does not spin because it is axially fixed on the lifter shaft 616.) The solenoid 614 and the plunger 612 together are sometimes referred to herein as a “linear actuator.”
It will be understood that the solenoid 614 in this embodiment includes electrical windings that create a magnetic force on the plunger 612, when those windings are energized. This energized state will also sometimes be referred to herein as the “actuated” state (or the “on” state), and the de-energized state will also sometimes be referred to herein as the “non-actuated” state (or the “off” state). As will be discussed hereinbelow, the actuated state is generally used to ‘lift’ the driver toward its “ready” position, which is also referred to as a “lift stroke.”
The lifter base/guide 604 exhibits a plurality of openings 624 proximal to an outer perimeter of the lifter base, and a central opening 622 which exhibits a flat portion 626 (in two locations). These flat portions 626 positively align to the flattened portions 620 of the lifter shaft 616 (i.e., the lifter base/guide 604 is axially fixed to the lifter shaft 616 relative to the solenoid 614). After assembly, the lifter pins 630 are secured in these openings 624, and seat in the lifter pin housings 636. As noted above, the shuttle 628 acts as a “holder” for the lifter pin housings 636. In this illustrated embodiment, the openings 624 and the lifter pins 630 are positioned in a circular pattern as seen in an end or face view, such as that of FIG. 45A, and the openings 624 are at the same positions as the lifter pins 630 (and the lifter pin housings 636) in that view.
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It will be understood that the shuttle/holder 628, also referred to herein as the “second cover,” comprises a unitary structure, as illustrated in
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However, during a lift stroke (or “return stroke”), the solenoid 614 is actuated, and forces the plunger 612 “upwards” (i.e., to the left in
In a typical return stroke, the protruding lifter pins 630 rotate with the lifter S/A 600 and “catch” individual driver teeth 652, quickly forcing the driver 650 toward a ready position. On some occasions, however, an interference condition (such as a jam) may occur in which the driver teeth 652 can interfere with the lifter pins 630 (see
In a jam condition, for example, the individual movement exhibited by each lifter pin 630 helps to relieve this condition. A typical jam condition may leave one or more driver teeth 652 covering, or partially covering, one or more lifter pins 630. Any individual lifter pin 630 that is not covered by a driver protrusion 652 is typically able to protrude from the lifter base (the “guide”) 604, as explained above. However, any individual lifter pin 630 that is covered, or partially covered, by a driver protrusion 652 cannot extend and, thus, is forced to remain in the lifter pin housing/pusher 636. When this occurs, the specific driver protrusion 652 covering the specific lifter pin 630 forces that pin's lower spring 642 to become compressed (see
When the lifter S/A 600 begins to rotate for a lift stroke, any covered—i.e., “blocked”—lifter pin(s) 630 are not able to properly engage with the driver protrusions 652. In other words, such blocked lifter pins cannot perform their typical function of lifting one of the driver protrusions, but instead will slide along the back surface of the driver 650, as the lifter S/A begins rotating for a lifting stroke. However, once the lifter S/A 600 has rotated far enough, the blocked lifter pin(s) 630 “clear” itself from contacting any of the driver protrusions 650, and therefore, will be able to extend, and join the configuration of the other extended lifter pins, and thus, will be able to assist in the lifting stroke later in the rotation of the lifter S/A.
This movement of retracting and protruding lifter pins due to the action of the lower springs 642 is performed in parallel to the longitudinal axis 618 of the lifter S/A 600, not radially.
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Note that some of the embodiments illustrated herein do not have all of their components included on some of the figures herein, for purposes of clarity. To see examples of such outer housings and other components, especially for earlier designs, the reader is directed to other U.S. patents and applications owned by Kyocera Senco. Similarly, information about “how” the electronic controller operates to control the functions of the tool is found in other U.S. patents and applications owned by Kyocera Senco. Moreover, other aspects of the present tool technology may have been present in earlier fastener driving tools sold by the Assignee, Kyocera Senco Industrial Tools, Inc., including information disclosed in previous U.S. patents and published applications. Examples of such publications are patent numbers U.S. Pat. Nos. 6,431,425; 5,927,585; 5,918,788; 5,732,870; 4,986,164; 4,679,719; 8,011,547, 8,267,296, 8,267,297, 8,011,441, 8,387,718, 8,286,722, 8,230,941, 8,602,282, 9,676,088, 10,478,954, 9,993,913, 10,549,412, 10,898,994, 10,821,585 and 8,763,874; also published U.S. patent application No. 2020/0156228, published U.S. patent application No. 2021/0016424, published U.S. patent application No. 2020/0070330, and published U.S. patent application No. 2020/0122308. These documents are incorporated by reference herein, in their entirety.
As used herein, the term “proximal” can have a meaning of closely positioning one physical object with a second physical object, such that the two objects are perhaps adjacent to one another, although it is not necessarily required that there be no third object positioned therebetween. In the technology disclosed herein, there may be instances in which a “male locating structure” is to be positioned “proximal” to a “female locating structure.” In general, this could mean that the two (male and female) structures are to be physically abutting one another, or this could mean that they are “mated” to one another by way of a particular size and shape that essentially keeps one structure oriented in a predetermined direction and at an X-Y (e.g., horizontal and vertical) position with respect to one another, regardless as to whether the two (male and female) structures actually touch one another along a continuous surface. Or, two structures of any size and shape (whether male, female, or otherwise in shape) may be located somewhat near one another, regardless if they physically abut one another or not; such a relationship could still be termed “proximal” Or, two or more possible locations for a particular point can be specified in relation to a precise attribute of a physical object, such as being “near” or “at” the end of a stick; all of those possible near/at locations could be deemed “proximal” to the end of that stick. Moreover, the term “proximal” can also have a meaning that relates strictly to a single object, in which the single object may have two ends, and the “distal end” is the end that is positioned somewhat farther away from a subject point (or area) of reference, and the “proximal end” is the other end, which would be positioned somewhat closer to that same subject point (or area) of reference.
It will be understood that the various components that are described and/or illustrated herein can be fabricated in various ways, including in multiple parts or as a unitary part for each of these components, without departing from the principles of the technology disclosed herein. For example, a component that is included as a recited element of a claim hereinbelow may be fabricated as a unitary part; or that component may be fabricated as a combined structure of several individual parts that are assembled together. But that “multi-part component” will still fall within the scope of the claimed, recited element for infringement purposes of claim interpretation, even if it appears that the claimed, recited element is described and illustrated herein only as a unitary structure.
All documents cited in the Background and in the Detailed Description are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the technology disclosed herein.
The foregoing description of a preferred embodiment has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology disclosed herein to the precise form disclosed, and the technology disclosed herein may be further modified within the spirit and scope of this disclosure. Any examples described or illustrated herein are intended as non-limiting examples, and many modifications or variations of the examples, or of the preferred embodiment(s), are possible in light of the above teachings, without departing from the spirit and scope of the technology disclosed herein. The embodiment(s) was chosen and described in order to illustrate the principles of the technology disclosed herein and its practical application to thereby enable one of ordinary skill in the art to utilize the technology disclosed herein in various embodiments and with various modifications as are suited to particular uses contemplated. This application is therefore intended to cover any variations, uses, or adaptations of the technology disclosed herein using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this technology disclosed herein pertains and which fall within the limits of the appended claims.
The present application claims priority to provisional patent application Ser. No. 63/331,993, titled “LIFTER FOR FASTENER DRIVING TOOL,” filed on Apr. 18, 2022; and claims priority to provisional patent application Ser. No. 63/451,949, titled “LIFTER FOR FASTENER DRIVING TOOL,” filed on Mar. 14, 2023.
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| Two-page “Tool Assembly” drawing of Senco Model No. SN952XP pneumatic tool; dated Mar. 4, 2008; representative of earlier tools in public use before 2006; Admitted Prior Art. |
| One-page magnified view of “Tool Assembly” drawing of Senco Model No. SN952XP pneumatic tool; Mar. 4, 2008; representative of earlier tools in public use before 2006; Admitted Prior Art. |
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| Four page Parts Reference Guide for Senco Cordless Finish 41 15 ga. Finish Nailer, 2008. Note: this is an old “flywheel” tool—see U.S. Pat. No. 6,669,072. |
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| Number | Date | Country | |
|---|---|---|---|
| 20230330825 A1 | Oct 2023 | US |
| Number | Date | Country | |
|---|---|---|---|
| 63451949 | Mar 2023 | US | |
| 63331993 | Apr 2022 | US |
