This application relates to and claims priority rights from Japanese Patent Application No. 2022-019226, filed on Feb. 10, 2022, the entire disclosures of which are hereby incorporated by reference herein.
The present disclosure relates to a lifting apparatus and a sheet storage apparatus.
An image forming apparatus such as printer or multi function peripheral includes a sheet storage apparatus that stores sheets such as printing paper sheets. For example, the sheet storage apparatus includes a sheet loading plate on which sheets are loaded and a lifting apparatus that causes the sheet loading plate to move up and down. Such a lifting apparatus performs pulling-in and pulling-out of a wire connected to the sheet loading plate using a driving force of a motor and thereby causes the sheet loading plate to move up and down.
In the aforementioned lifting apparatus, a tensile force to the wire occurs due to gravity applied to a load such as sheets and the sheet loading plate, and therefore, a backstop mechanism such as worm gear is installed such that the wire does not move due to the tensile force and the load does not move down when the motor is in a power off status (i.e. when the motor does not generate torque). However, installing such a backstop mechanism causes a complicated power train mechanism from the motor to the wire, and some space is required to arrange the backstop mechanism.
A lifting apparatus according to an aspect of the present disclosure includes a motor, a first circular support member, a first power transmission member, a first guide mechanism, a first electromagnet, a second circular support member, a second power transmission member, a second guide mechanism, and a second electromagnet. The first circular support member is configured to provide tensile force to a first wire connected to a load. The first power transmission member is configured to rotate around a rotation axis as a center of rotation by driving force of the motor. The first guide mechanism is configured to support the first circular support member so as to enable the first circular support member to slide in a predetermined first range along a radial direction of the rotation axis. The first electromagnet is configured to forcibly arrange the first circular support member using electromagnetic force at a position that a center axis of the first circular support member agrees with the rotation axis in the predetermined first range. The second circular support member is configured to provide tensile force to a second wire connected to the load. The second power transmission member is configured to rotate around the rotation axis as a center of rotation by driving force of the motor. The second guide mechanism is configured to support the second circular support member so as to enable the second circular support member to slide in a predetermined second range along a radial direction of the rotation axis. The second electromagnet is configured to forcibly arrange the second circular support member using electromagnetic force at a position that a center axis of the second circular support member agrees with the rotation axis in the predetermined second range.
A sheet storage apparatus according to an aspect of the present disclosure includes the aforementioned lifting apparatus and a sheet loading unit configured to be caused to move up and down by the lifting apparatus.
These and other objects, features and advantages of the present disclosure will become more apparent upon reading of the following detailed description along with the accompanied drawings.
Hereinafter, embodiments according to an aspect of the present disclosure will be explained with reference to drawings.
The sheet storage apparatus shown in
The lifting apparatus 1 is an apparatus that performs pulling-in and pulling-out of the two wires 4-1 and 4-2 and thereby moves a load up and down.
The controller 2 electrically controls the lifting apparatus 1. For example, the controller 2 is a computer that executes a control program, an ASIC (Application Specific Integrated Circuit) and/or the like. The controller 2 causes the lifting apparatus 1 to perform moving up and/or moving down of a load in accordance with a user operation, a status of the load, or the like.
The sheet storage units 3-1 and 3-2 include sheet loading units 3a and pulleys 3b, respectively. An end of the wire 4-1 is connected to the sheet loading unit 3a of the sheet storage unit 3-1, the wire 4-1 is suspended on the pulley 3b, and the other end of the wire 4-1 is connected to the lifting apparatus 1. An end of the wire 4-2 is connected to the sheet loading unit 3a of the sheet storage unit 3-2, the wire 4-2 is suspended on the pulley 3b, and the other end of the wire 4-2 is connected to the lifting apparatus 1.
The lifting apparatus 1 performs pulling-in and pulling out of the wires 4-1 and 4-2 and thereby moves up and down the sheet loading units 3a in the sheet storage units 3-1 and 3-2. Here, the aforementioned load is the two sheet storage units 3-1 and 3-2 (the sheet loading units 3a). Alternatively, the lifting apparatus 1 may perform moving up and down a single sheet loading unit 3a in a single sheet storage unit by performing pulling-in and pulling-out of the two wires 4-1 and 4-2.
For example, as shown in
Further, this lifting apparatus 1 includes (a) a pulley 10a, (b) a center axis 10b that connects and fixes the power transmission members 12-1 and 12-2 to the pulley 10a, (c) a support member 10c that supports the center axis 10b so as to be rotatable, (d) a pulley 10d connected to the motor 11, and (e) a belt 10e that transmits driving force of the motor 11 from the pulley 10d to the pulley 10a.
The pulley 10a is a rotator that rotates by the driving force of the motor 11, the power transmission member 12-1 is fixed to an end (a center of one of end surfaces) of the pulley 10a, and the power transmission member 12-2 is fixed to the other end (a center of the other of the end surfaces) of the pulley 10a.
Here, the driving force of the motor 11 is transmitted through the pulley 10d and the belt 10e to the pulley 10a as a rotator in accordance to a belt driving manner. Alternatively, gears may be used instead of the pulleys 10a and 10d and engaged with each other, and the driving force of the motor 11 may be transmitted to the gear as a rotator that the power transmission members 12-1 and 12-2 are fixed to in accordance to a gear driving manner.
The motor 11 generates driving force in accordance with control by the controller 2, and thereby rotates a motor axis using the driving force. The driving force is transmitted to the pulley 10a, and thereby the pulley 10a rotates around a rotation axis Ax as a rotation center. The motor 11 is, for example, a stepping motor, a DC motor or the like.
The power transmission members 12-1 and 12-2 are members that rotate around the rotation axis Ax as a center of rotation by the driving force of the motor 11, respectively. In this embodiment, the power transmission members 12-1 and 12-2 are fixed to the pulley 10a, and rotate around the rotation axis Ax (a center axis of the pulley 10a having a circular plate shape) as a center of rotation together with the pulley 10a.
In this embodiment, the power transmission members 12-1 and 12-2 have same shapes, and for example, as shown in
Each electromagnet 13-i is fixed to the power transmission member 12-i at a position facing the extension part 12a through the aforementioned rotation axis Ax as a center (i.e. at an opposite position to the extension part 12a); and when electric power is supplied to the electromagnet 13-i through lead wires from a power supply (not shown), the electromagnet 13-i generates electromagnetic force and absorbs the circular support member 14-i (specifically, the protrusion part 14a) toward the electromagnet 13-i using the electromagnetic force. Here, the lead wires are arranged with predetermined lengths that do not interfere rotation of the motor 11.
Each circular support member 14-i is a member that provides tensile force to the wire 4-i connected to the load. In this embodiment, the circular support members 14-1 and 14-2 have same shapes, and each circular support member 14-i is a reel; and an end of the wire 4-i is fixed to the circular support member 14-i and the wire 4-i is wound on the circular support member 14-i. A main body (a part with a circular plate shape) of the circular support member 14-i is formed of resin, nonmagnetic metal or the like, for example.
Further, the lifting apparatus 1 includes a guide mechanism that supports the circular support member 14-i so as to enable the circular support member 14-i to slide in a predetermined range along a radial direction (i.e. a direction EDi in the figure) of the aforementioned rotation axis Ax.
In this embodiment, each of the guide mechanisms includes the guide hole 12b in the power transmission member 12-i and the protrusion part 14a in the circular support member 14-i, and the protrusion part 14a is arranged in the guide hole 12b. The protrusion part 14a has a rectangular column shape, and is enabled to move while a side surface of the protrusion part 14a contacts with an inner wall of the guide hole 12b. Here, an end part 14b of the protrusion part 14a has a larger size than a height of the guide hole 12b such that the circular support member 14-i does not fall from the power transmission member 12-i. For example, the protrusion part 14a is formed as another member, a head end of it is arranged through the guide hole 12b, and the protrusion part 14a is fixed to a center of a main body (a part with a circular plate shape) of the circular support member 14-i using adhesion, a screw mechanism or the like. Further, the guide hole 12b contacts with the protrusion part 14a and thereby prohibits that the circular support member 14-i rotates around a center axis Aci of the circular support member 14-i as a center.
Each electromagnet 13-i forcibly arranges the circular support member 14-i using electromagnetic force at a position (hereinafter, called “stable operation position”) that the center axis Aci of the circular support member 14-i agrees with the aforementioned rotation axis Ax in this predetermined range.
The controller 2 performs control of the motor 11 and performs turning on and off of electric power supply to the electromagnets 13-1 and 13-2 using a semiconductor switching element, relay, or the like, and thereby performs moving up or down of the load when required. In this embodiment, the controller 2 controls the electromagnets 13-1 and 13-2 in the same manner, and performs turning on and off of the electromagnets 13-1 and 13-2 in the same manner.
In this embodiment, if the power transmission members 12-1 and 12-2 are nonmagnetic members such as resin members, the protrusion parts 14a of the circular support members 14-1 and 14-2 are magnetic members such as magnetic metal members, and the circular support member 14-i is located at a position other than the stable operation position in the aforementioned predetermined range, then when the electromagnet 13-i operates, adsorption power is generated to the circular support member 14-i (the protrusion part 14a), and thereby the protrusion part 14a of the circular support member 14-i slides along the guide hole 12b and then contacts with an end of the guide hole 12b and the circular support member 14-i is arranged at the stable operation position.
When the electromagnet 13-i is in an OFF status (i.e. in a power off status), the electromagnetic force of the electromagnet 13-i disappears, the circular support member 14-i slides in accordance with the aforementioned guide mechanism until torque applied to the motor 11 by the tensile force of the wires 4-1 and 4-2 due to the load becomes substantially zero, as shown in
In this status (i.e. in the status that the circular support members 14-1 and 14-2 are located at the stopping positions), rotation torque due to the tensile force of the wires 4-1 and 4-2 (i.e. torque to rotate the pulley 10a) does not occur, and therefore even if the aforementioned worm gear or the like is not installed, it is prevented that the motor 11 rotates in a power off status (i.e. that the wires 4-1 and 4-2 are pulled out due to gravity that applies the load).
Further, as shown in
The following part explains operations of the lifting apparatus 1 in Embodiment 1.
For example, as shown in
In this action, until the time Ts, the wire 4-1 is deviated to a reverse direction by a deviation length a. The maximum value amax of the deviation length a is expressed as the following formula.
amax=h+b−c=h+sqrt(h2−d2/4)−π*(d/2)*(90+arccos(d/(2*h)))/180
Here, as shown in
Similarly, when at the time 0, the motor 11 (the pulley 10a) starts to rotate clockwisely as shown in the figure in a status of the stopping position, and the electromagnet 13-2 is turned on to an ON status, the center axis Ac2 of the circular support member 14-2 is rotationally turned around the rotation axis Ax as a rotation center along substantially opposite direction to an extension direction of the wire 4-2, and then at the time Ts, the circular support member 14-2 is arranged at the stable operation position. Afterward, the wire 4-2 is stably pulled out in proportion to a rotation angle of the motor 11. In this action, until the time Ts, the wire 4-2 is deviated to a reverse direction by a deviation length a. The maximum value amax of the deviation length a is the aforementioned amax.
For example, as shown in
When the circular support member 14-1 moves from the stopping position to the stable operation position, the maximum value amax of a deviation length a from the stopping position of the wire 4-1 is express as the following formula.
amax=h+b−c=h+sqrt(h2−d2/4)−π*(d/2)*(360−90−arccos(d/(2*h)))/180
Similarly, when at the time 0, the motor 11 (the pulley 10a) starts to rotate counterclockwisely as shown in the figure from the stopping position, and the electromagnet 13-2 is turned on to an ON status, after a short time, at the time Ts, the circular support member 14-2 is arranged at the stable operation position. Afterward, the wire 4-2 is stably pulled in in proportion to a rotation angle of the motor 11 (specifically, a rotation angle of the pulley 10a). The maximum value of the deviation length a from the stopping position of the wire 4-2 when the circular support member 14-2 moves from the stopping position to the stable operation position is the aforementioned amax.
In accordance with a direction of the power transmission member 12-1 in the power off status (i.e. an angle ω1 of a direction from the rotation axis Ax as a center to the center axis Ac1), the guide mechanism (the power transmission member 12-1 and the circular support member 14-1) takes different behaviors.
For example, as shown in
xmax=b+e=sqrt(h2−d2/4)+π*(d/2)*(270+arccos(d/(2*h)))/180
Here, as shown in
Contrarily, as shown in
Similarly, in accordance with a direction of the power transmission member 12-2 in the power off status (i.e. an angle ω2 of a direction from the rotation axis Ax as a center to the center axis Ac2), the guide mechanism (the power transmission member 12-2 and the circular support member 14-2) takes different behaviors.
If the angle ω2 is either equal to or less than 90 degrees, when at the time 0 the driving force of the motor 11 and the electromagnetic force of the electromagnet 13-2 disappear in a status that the circular support member 14-2 is located at the stable operation position, tensile force to the load rotates the circular support member 14-2 around the rotation axis Ax as a center (clockwisely in the figure) and causes the circular support member 14-2 to slide as mentioned, and thereby the circular support member 14-2 reaches the stopping position at the time Te and the rotation of the motor 11 (specifically, the rotation of the pulley 10a) is stopped. Until the time Te, the wire 4-2 is pulled out by the deviation length x with the rotation of the motor 11. The maximum value of the deviation length x is the aforementioned xmax.
Contrarily, if the angle ω2 exceeds 90 degrees, when at the time 0 the driving force of the motor 11 and the electromagnetic force of the electromagnet 13-2 disappear in a status that the circular support member 14-2 is located at the stable operation position, tensile force to the load rotates the circular support member 14-2 around the rotation axis Ax as a center (counterclockwisely in the figure) and causes the circular support member 14-2 to slide as mentioned, and thereby the circular support member 14-2 reaches the stopping position at the time Te and the rotation of the motor 11 is stopped. Until the time Te, the wire 4-2 is pulled out by the deviation length y with the rotation of the motor 11. In this case, the deviation length y is relatively small because the rotation of the motor 11 is relatively small.
As mentioned, in Embodiment 1, the lifting apparatus 1 includes the motor 11, the circular support members 14-1 and 14-2, the power transmission members 12-1 and 12-2, the guide mechanisms, and the electromagnets 13-1 and 13-2. The circular support members 14-1 and 14-2 provide tensile forces to the wires 4-1 and 4-2 connected to a load. The power transmission members 12-1 and 12-2 rotate around the rotation axis Ax as a center of rotation by driving force of the motor 11. The guide mechanisms support the circular support members 14-1 and 14-2 so as to enable the circular support members 14-1 and 14-2 to slide in a predetermined ranges along a radial direction of the rotation axis Ax, respectively. The electromagnets 13-1 and 13-2 forcibly arrange the circular support members 14-1 and 14-2 using electromagnetic force at a position that the center axes Ac1 and Ac2 of the circular support members 14-1 and 14-2 agree with the rotation axis Ax in the predetermined ranges.
Consequently, the lifting apparatus 1 restrains backstop in a power off status with a relatively uncomplicated and compact configuration.
In Embodiment 1, an angle θe is 180 degrees where ee is an angle between a direction ED1 (from the rotation axis Ax) of the guide mechanism including the power transmission member 12-1 and the circular support member 14-1 (i.e. a movement direction of the wire 4-1) and a direction ED2 (from the rotation axis Ax) of the guide mechanism including the power transmission member 12-2 and the circular support member 14-2 (i.e. a movement direction of the wire 4-2). However, in Embodiment 2, as shown in
Other parts of the configuration of the lifting apparatus in Embodiment 2 are identical or similar to those in Embodiment 1, and therefore not explained here.
The following part explains operations of the lifting apparatus 1 in Embodiment 2.
A wire pulling-out action and a wire pulling-in action of the lifting apparatus 1 in Embodiment 2 are taken in the movement directions (ED1 and ED2) of the wires 4-1 and 4-2 between which an angle is ee (other than 180 degrees), as shown in
Further, in a behavior when power off occurs of the lifting apparatus 1 in Embodiment 2, as shown in
Other parts of the behaviors of the lifting apparatus in Embodiment 2 are identical or similar to those in Embodiment 1, and therefore not explained here.
As mentioned, in Embodiment 2, the angle θe between the moving directions of the two wires 4-1 and 4-2 may not be 180 degrees.
It should be understood that various changes and modifications to the embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
For example, in the aforementioned embodiments, the lifting apparatus 1 is used in the sheet storage apparatus, in which the sheet loading unit 3a (and loaded sheets) are a load of the lifting apparatus 1. Alternatively, the lifting apparatus 1 may move up and down another load of another type. For example, the lifting apparatus 1 may be applied in a reel device for a fishing line or a kite string or a winch for construction machinery, an elevator or the like.
Further, in the aforementioned embodiments, the wire 4-i may have a ring shape (i.e. endless wire) and a driving pulley may be used as the circular support member.
Number | Date | Country | Kind |
---|---|---|---|
2022-019226 | Feb 2022 | JP | national |