The invention relates to a lifting apparatus for a transport vehicle used to lift a load up to the height of a loading space of the vehicle.
The invention further relates to an extruded profile, made suitable for and intended as a guide section for a lifting apparatus for use in a vehicle according to the invention.
The invention also relates to a vehicle comprising a loading space provided with a loading space opening for loading, a door for closing the loading space opening for loading, and a lifting apparatus according to the invention.
A lifting platform, pivotally attached to a loading space, that is driven by a hydraulic cylinder is known in the prior art, wherein the lifting platform also forms the door of the loading space.
WO 02/066359A1 discloses a lifting apparatus with a lifting unit in the form of a piston and cylinder unit or similar drive mechanism. This lifting apparatus has multiple parts on the exterior which move relative to each other, thus increasing the risk of body parts becoming trapped when moved, i.e. when the lifting apparatus is moved up and down.
JP2004210020A discloses a lifting apparatus for placing a wheelchair in a vehicle. An up and down mechanism is mounted in a vertical guide section. The mechanism, which is connected at one point to the carrier section that can be moved up and down, comprises moving transmission chains. In this lifting apparatus the drive motor is mounted on the exterior of the guide section. As a result, the lift unnecessarily uses too much space.
A further drawback of the known lifting apparatusses for use in a vehicle is that integration with the vehicle is relatively cumbersome and awkward to achieve. In addition, such arrangements take up a lot of space unnecessarily when placed in the loading space of a vehicle.
The object of the invention is to provide an improved lifting apparatus for use in a vehicle.
According to the invention, this objective is achieved by a lifting apparatus having the features described in claim 1. Advantageous embodiments and further embodiments of the invention can be achieved by applying the features disclosed in the subsequent claims.
The invention provides a lifting apparatus for a transport vehicle used to lift a load to the height of a loading space of a vehicle, wherein the vehicle comprises a guide section with a longitudinal axis, a carrier section that is movable within the guide section, a displacement unit arranged for vertically displacing the carrier section in the guide section, and a positioning surface connected to a lower end of the carrier section onto which the load to be lifted can be positioned. The lifting apparatus for use in a vehicle is characterised in that the displacement unit is positioned inside of the guide section and connected to an upper end of the carrier section. The upper end is located opposite the lower end. Furthermore, the guide section is provided with a rack of a rack-and-pinion arrangement that engages with the displacement unit for moving the displacement unit in the guide section.
This construction of the lifting apparatus provides for a compact lifting apparatus for use in a vehicle which has the added advantage that it has fewer mutually related moving parts that can be approached from the exterior, thus reducing the risk of body parts becoming accidentally trapped.
In one embodiment, the lifting apparatus further comprises a force compensator which exerts a force on the carrier section, essentially in the direction of the longitudinal axis thereof in order to support at least a portion of the weight load. In this manner, an advantageous ratio can be achieved between available lifting capacity and the space required for its integration.
In one embodiment of the lifting apparatus according to the invention, the displacement unit comprises an electrical drive mechanism that engages with the rack of a rack-and-pinion arrangement in order for the displacement unit to be moved along the longitudinal axis of the guide section. The application of an electrical drive mechanism enables the drive mechanism to be fully incorporated within the guide section, thus further reducing the space required for integration.
In one embodiment of the lifting apparatus according to the invention, the electrical drive mechanism comprises an electromotor.
In one embodiment of the lifting apparatus according to the invention, the electrical drive mechanism comprises a worm gear transmission. This transmission means is compact and provides the drive arrangement with an advantageous self-braking feature.
In one embodiment of the lifting apparatus according to the invention, the power compensator is integrated within the guide section.
In one embodiment of the lifting apparatus according to the invention, the power compensator comprises a gas spring.
In one embodiment of the lifting apparatus according to the invention, the power compensator is connected to the carrier section by means of the displacement unit.
In one embodiment of the lifting apparatus according to the invention, the displacement unit comprises a carrier, provided with at least a latch stop that engages with a drive rod connected to the carrier section in order to lift the carrier section or to allow it to be lowered along the main axis.
In one embodiment of the lifting apparatus according to the invention, the carrier section is slidably connected along the longitudinal axis by bearing means to the guide section that is provided with a rack of a rack-and-pinion arrangement and which carrier section is at least partially integrated in the guide section.
In one embodiment of the lifting apparatus according to the invention, the bearing means provide a torsionally rigid connection of the carrier section with the guide section, as regards torsion along the longitudinal axis.
In one embodiment of the lifting apparatus according to the invention, the bearing means comprise bearing rollers.
In one embodiment of the lifting apparatus according to the invention, at least one bearing means is connected by a spacer to the carrier section in order for the bearing means to be moved to a furthermost opposing side of the guide section.
In one embodiment of the lifting apparatus according to the invention, the operating bar comprises the spacer.
In one embodiment of the lifting apparatus according to the invention, the positioning surface is pivotally mounted to the carrier section and the positioning surface can be tilted between a bearing position substantially perpendicular to the longitudinal axis and an idle position or transport position in a plane parallel to the longitudinal axis.
In one embodiment of the lifting apparatus according to the invention, the ends of the guide section are provided with an attachment section to attach the lifting apparatus to a loading space of a vehicle, for example, wherein the mounting section is suitable to movably connect the lifting apparatus to the vehicle and the lifting apparatus can be moved between a transport position and a lifting position.
In one embodiment of the lifting apparatus according to the invention, the mounting section is suitable to pivotally connect the lifting apparatus to the vehicle. The lifting apparatus is preferably pivotable around a substantially vertical axis.
In one embodiment of the lifting apparatus, the slide out unit is suitable for translationally connecting the guide section to the vehicle. As a result, the lifting apparatus requires very little loading space and can be easily moved outwards.
In a further embodiment, the slide out unit comprises a fixed frame and a movable frame, wherein the fixed frame is arranged to connect the lifting apparatus to the vehicle, and the guide section is connected to the movable frame. In one advantageous embodiment, the movable frame comprises a horizontal section that is provided with at least two guide wheels for guiding the movable frame along the fixed frame, wherein the fixed frame has an upper rail along which the guide wheels run. This prevents the lifting apparatus of the vehicle from tilting. In a further embodiment the upper rail is provided with a cushioning element, wherein one of the two runners lies against the cushioning element during a lifting operation. As a result, when vertical shock movements occur, the torsional forces exerted on the guide section/movable frame are distributed across the height of the movable frame.
In one embodiment, the slide out unit has an slide out mechanism with a handle for manually moving the fixed frame in relation to the movable frame, wherein the slide out mechanism is arranged to convert a substantially vertical movement of the handle into a horizontal movement of the movable frame. This results in an operating means which requires no additional motor for the horizontal movement of the positioning surface in relation to the loading space.
In a further embodiment, the hand grip has the same end position in both the lifting position and transport position, and in this position the position of the movable frame is fixed in relation to the fixed frame by the slide out mechanism. The embodiment has the advantage that no additional steps are required in order to fix the movable frame in position, which benefits the safety of the lifting apparatus.
In one embodiment of the lifting apparatus according to the invention, the guide section and the carrier section are tubular sections in order to ensure the torsional rigidity of the load to be lifted and to prevent movement of the load around the longitudinal axis.
The invention further relates to an extruded profile, made suitable and intended as a guide section for a lifting apparatus according to the invention.
The invention further relates to a vehicle comprising a loading space with a loading space opening for loading, a door for closing the loading space opening, and a lifting apparatus according to the invention which can be fully integrated in the loading space. The lifting apparatus is preferably tiltable around the main axis between a transport position in the loading space and a lifting position wherein at least the carrier section is on the exterior of the loading space. The guide section preferably defines at least a portion of the loading space opening.
It will be apparent that the various aspects and features disclosed herein may be applied conjunctively and that each feature may be considered as being individually eligible for a divisional patent application.
These and other aspects, features and advantages of the invention will now be described in further detail with reference to the drawings in which the same reference numerals relate to the same or similar parts, and in which:
The invention relates to a lifting apparatus for a transport vehicle used to lift a load to the height of a loading space of the vehicle. Shown here, is a profile section 9 that can be attached to a vehicle and which is preferably formed as an extruded profile of aluminium. Here, the profile section 9 is pivotally mounted to a chassis beam 29 that constitutes part of the vehicle by means of a mounting plate 30. In
Profile section 9 partially incorporates a carrier section 4, here with a main axis parallel to the longitudinal axis of the profile section 9. The displacement unit 4 is movably incorporated in a second incorporating space 27 of the profile section 9. The part extending from profile section 9 of the carrier section is provided at its end with a positioning surface 2 onto which a load can be placed. Here, the positioning surface 2 is defined by the support beams 6. The positioning surface 2 is preferably pivotally connected to the carrier section 4 so that the lifting apparatus 1 forms a compact system when it is not in operation. Here, a beam 6 is connected by means of an angular section 7 and a pivoting pin 8 in an incorporating space 8a for incorporating the pivoting pin which is connected to the carrier section 4. After operating the lifting apparatus 1, the positioning surface 2 is first tilted to a vertical position, after which the entire lifting apparatus 1 pivots to a position wherein the lifting apparatus is placed substantially within a loading space of a vehicle.
Here, the profile section 9 is pivotally mounted by means of a mounting plate 30 or also fastening section 30 to for example a chassis beam 29 that constitutes part of the vehicle by hinge means 33, 34. It is conceivable that a lifting apparatus 1 pivots about a pivoting means 33 and that, whilst doing so, guides the mounting plate and holds it in position by hinge means 33. It is also conceivable to apply a hinge mechanism 33, 34 wherein the profile section 9 translates to a more complex movement in relation to the vehicle. The lifting apparatus 1 preferably pivots about a vertical axis so that it is possible, in conjunction with the compact construction of the lifting apparatus, to keep the loading space opening as freely accessible as possible, particularly when the lifting apparatus pivots to one side of the loading space opening. It is important that the lifting apparatus 1 can be pivoted to a position within the loading space of a vehicle, wherein the entire lifting apparatus 1 is preferably contained within said loading space.
The carrier section 4 is connected with a drive to the displacement unit 3 by means of the carrier 20. It is conceivable to provide the carrier 20 with a damper in order to prevent large variations in load forces from occurring between the displacement unit 3 and the carrier section 4. The carrier 20 engages with a cylindrical bar 18, in this case the spacer 18, which is rigidly connected to the carrier section 4.
The displacement unit 3 is provided with an electrical drive unit mounted to a mounting and support plate 10. The electrical drive unit comprises an electromotor 14, here with its drive axis positioned in the longitudinal direction of the profile section 9. The gears, which are arranged in the plane of the profile section 9, are driven by a right-angled transmission. These gearwheels 14 engage in the rack-and pinion arrangement 16 with the gears in that same corresponding plane. The mounting and support plate 10 here comprises an upper plate and a lower plate, between which and wherein the gearwheels 15 are supported on bearings. A spiral-shaped cable provides the drive in the displacement unit 3 with electrical power and possibly also control signals. In addition to the forces resulting from the electrical drive unit, here a force is also exerted on the displacement unit 3 as a result of the two gas springs 21. The gas springs 21 serve to support the electrical drive unit, wherein the gas springs 21 and the electrical drive unit work cooperatively in order to drive the displacement unit 3 and to move the carrier section 9 up and down. The cylinder housing of the gas spring 21 is connected to profile section 9. The piston of the gas spring 21 is connected to the displacement unit 3. Here, the force of the gas spring 21 is transferred from the piston to the displacement unit 3 by means of a pulley 22 and a cable. The cable runs from the pulley 22 and is connected at one end to the profile section 9 and to the support member 4 at the other end, here by means of spacer 18.
Further to this, the extruded profile 9 is provided with guide rails 24 and 24′, wherein guide ends 11 of the displacement unit 3 can run, and with bearing surfaces 25, 26 on which bearing rollers 13 run.
The profile section 9 is attached by means of a mounting lug 31 and pivoting pen 32 to the mounting and support plate 30.
The slide out unit comprises a fixed frame 61, 62 and a movable frame 68. A movable frame 68 can be moved by means of an upper rail 62 and lower rail 61 which constitute part of the fixed frame and which are permanently attached to each other by means of sectional profiles. The guide section 9 is attached to the movable frame 68. Because the upper rail 62 and the lower rail 61 are spaced at a distance from each other, the guide section is unable to tilt as a result of a weight load being placed on positioning surface 6a. The following sequence of steps must be followed in order to change between the inoperative position in
1) move outwardly by means of a translation of the fixed frame and movable frame;
2) rotate the positioning surface about a first rotational axis located at the lower end of the guide section 9, whereby the first rotational axis lies perpendicular to the plane formed by the longitudinal axis of said guide section 9 and the longitudinal axis of the lower rail 61. It should be noted that the longitudinal axis of the lower rail 61 and upper rail 62 lies parallel to the displacement of the fixed frame in relation to the movable frame. After this rotation, the positioning surface is still on its side;
3) rotation of the positioning surface 6a about a second rotational axis which is also located on the lower side of the guide section, wherein the second rotational axis runs substantially parallel to the longitudinal axes of the lower rail 61 and upper rail 62.
Before a load from the vehicle can be placed on the positioning surface, the lifting apparatus first needs to be brought into the transport position by sliding in the slide out unit. To this end, the slide out unit is provided with a manually operated handle 69a.
After the load is placed on the positioning surface, the slide out unit is slided out again into the lifting position after which the positioning surface, which is attached to the underside of the carrier section, can be lowered into position by controlling the electromotors in the displacement unit.
If there is sufficient space above the lifting apparatus, then steps 1 and 2 can be executed in reverse order. The embodiment shown in
The slide out unit 60 comprises a fixed frame consisting of the sections 61, 62, 63, 64 and 65 and a movable frame consisting of sections 66, 67 and 68. Section 61 is a lower rail provided with guide members used to move a lower beam 66 of the movable frame. Section 62 is an upper rail for guiding runners 70, 71 and 72 that are attached to an upper beam 68 of the movable frame. The lower rail 61 and upper rail 62 are rigidly connected to each other by transverse sections 63. The lower rail 66 and upper rail 68 are rigidly connected to each other by vertical beam 67. The guide section 9 is attached to vertical beam 67.
The fixed frame further comprises mounting sections 64 and 65 for mounting the displacement unit 60 to the upper side and to fixed parts of the vehicle, preferably chassis members of the roof. The lower rail 61 is further arranged to be attached to the loading floor of the vehicle. In this manner, the lifting apparatus is rigidly attached to the vehicle.
The lower rail 61 is provided with bearings so that the lower beam 66 can be moved smoothly back and forth relative to the upper rail 62. A manually operated slide out mechanism 69 is provided to move the lower beam 66 back and forth in the lower rail 61 between the slide in and slide out position. The slide out mechanism 69 comprises an operating bar 69a and transmission bar 69b. A hand grip is provided at one end of the operating bar 69a. At an opposing end 69c, the operating bar 69a is rotatably connected to the lower rail 61. The transmission lever 69b is rotatably connected at one end around a first rotatable axis to the operating rod 69a and at its opposite end the transmission bar 69b is rotatably connected around a second rotatable axis to the lower beam 66. The vertical planes through the longitudinal axes of the operating bar 69a, transmission bar 69b, lower rail 61 and lower beam 66 lie substantially parallel to each other. In its idle or end position, the operating bar 69a lies on a baseplate. In this position, the transmission bar 69b lies somewhat tilted in relation to the baseplate and the first rotatable axis is positioned above the second rotatable axis. This applies both to the slide in and slide out position of the slide out unit 60. Because the first rotatable axis lies below the second rotatable axis, the lower beam 66 is secured in position in respect of the lower rail 61. By lifting the handle of the operating rod 69a upwards, forces are transmitted via the transmission bar 69b to the lower beam 66 and the lower beam 66 is moved from its initial position to its end position. During this movement, the handle moves upwards until the lower beam reaches halfway between the starting position and end position and rests again in the idle position, after which the lower beam is then immediately secured in place in the end position. It has been found that this construction results in a smooth operation which can be performed manually without the need for a person to exert too much force in order to move the positioning surface 2 with its load between the transport position when the positioning surface 2 lies on the loading floor and the lifting position wherein the positioning surface can be moved up and down on the exterior of the vehicle.
It is essential that the guide section 9 does not tilt as a result of a load being placed on the positioning surface. To prevent this from occurring, the lifting apparatus must be sufficiently rigid and be adequately attached and secured to the vehicle. A load placed on the positioning surface 2 causes torsional forces to be exerted on the underside of the carrier section 4. The upper rail 62 and upper beam 68 are arranged in order to absorb these rotational forces and to ensure the proper operation of the lifting apparatus. The
Guide wheel 72 is arranged in order to hold runner wheel 71 in position at a height in the upper rail 62 so that it does not run with its sides along the inner surface of the upper rail, which would otherwise adversely affect the smooth inward and outward movement thereof and cause wear on the runner wheel 71.
Additional torsional forces will occur during the lifting of loads. This is why the upper rail 62 is provided with a cushioning element 73. In the slide out position of the slide out unit 60, the guide wheel 70 lies against the cushioning element 73, as is shown in
It will be evident that the above description is included in order to illustrate the operation of the preferred embodiments of the invention and not to restrict the scope of the invention. Based upon the foregoing description, those skilled in the art will be readily aware of alternative embodiments which fall within the spirit and scope of the present invention.
Number | Date | Country | Kind |
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2001941 | Aug 2008 | NL | national |