This application claims the benefit of priority to UK application 2308971.7 filed on 15 Jun. 2023, the entirety of which is incorporated herein by reference.
The present disclosure relates to a lifting apparatus arranged to allow manual vertical movement of a weight-bearing platform.
There are many situations where it can be useful to move a platform, such as a bed or a workbench, vertically so that the space beneath it can be accessed and used, with the platform or bed moved down again when it is needed. For example, a bed in a campervan or motorhome could be moved out of the way during the day to increase the useable living space and positioned in place at night for a user to sleep in. In another example, a workbench may be provided in a mobile workshop (such as in a van). In this case, a temporary work platform is required without needing or being able to move items from under the footprint of the work platform. Further examples include garages and small workshops, and domestic/residential settings, where beds, desks, workbenches, and the like can be moved out of the way when not needed.
There exist bed or platform lifting systems, but often these are electrically powered, or weight counterbalanced to ensure a user can lift the weight of the platform, and that of any items on it.
There may arise situations where it is desirable for such weight-bearing platforms to be repositioned manually. For example, where power is not easily available or connectable, such as campervans or motorhomes, or remote locations without power, or in situations where it is desirable to use a system less prone to failure and breakdown. In such situations, it is also desirable for the platform and the lifting mechanism to be lightweight and simple.
According to a first aspect of the invention, there is provided a lifting apparatus comprising a platform extending substantially horizontally between a first end and a second end, and a support frame at the first end of the platform. The apparatus also comprises one or more hinge or bearing arrangements coupling the platform to the support frame, the hinge or bearing arrangement configured to rotate about an axis parallel to the first end of the platform. In addition, the lifting apparatus comprises one or more slide rails extending vertically, one or more runners fixed to the support frame, each of the runners arranged to slide along the slide rails, means arranged to urge the support frame upwards along the one or more slide rails, and holding means to hold the platform at an elevation at the first end only.
The holding means may hold the platform against the action of the means of urging the support frame upwards.
The hinge or bearing arrangement minimises the cantilever force of the platform on the slide rails and the runners. The holding means holds the platform at an elevation at the first end only, making the platform convenient and easy to use.
The means arranged to urge the support frame upwards may be arranged so that the upwards force on the support frame is substantially equal to or greater than the weight of the platform, or the means arranged to urge the support frame may be arranged such that the force from the means arranged to urge the support frame is less than the weight of the platform, allowing it to slide downwards along the tails with a dampened motion.
The platform may thus be substantially weightless when a user slides it along the rails, or even self-raising in the absence of a force holding it in place. The platform may move downwards under its own weight.
Alternatively, the means arranged to urge the support frame upwards may be arranged so that the force from the means arranged to urge the platform is less than the weight of the platform. In this case, the platform may slide downwards along the rails with a dampened motion and a substantially small amount of effort is required to lift the platform.
The lifting apparatus may comprise a suspension arrangement arranged to hold one end of the platform from above. Such suspension arrangement may be arranged to suppress any cantilever effect in a simple, light weight and cost effective manner.
The suspension arrangement may include linking means extending between the second end of the platform and the support frame.
The suspension arrangement may include a guide mechanism to guide the linking means above the platform.
The guide mechanism may comprise one or more cylindrical rollers suspended by its two ends from a fixed anchor, the rollers arranged to rotate around an axis perpendicular to the linking means. Alternatively, the guiding mechanism may comprise low friction members. The low friction members may comprise seatbelt sliders. The low friction members may comprise cables and/or pulleys.
The suspension arrangement may comprise two or more linking means.
The linking means may be connected at points spaced along the second end of the platform. The linking means may be elastic.
The linking means may be web strapping. The linking means tautness may be adjustable. The linking means may be fixed to the platform by wrap-around plate with high tensile bolts. The lifting apparatus may comprise a slider mechanism arranged to adjust the tautness of the linking means
The suspension arrangement may be arranged to exert a downwards force on the support frame and an upwards force on the platform.
The suspension arrangement and the means of urging the support frame may be chosen so that the upwards force from the means of urging the support frame is substantially equal to the weight of the platform such that the platform is substantially weightless.
The suspension arrangement and the means of urging the support frame may be chosen so that the upwards force from the means of urging the support frame is more than the weight of the platform such that no effort is required to lift and the platform is therefore self-raising.
The suspension arrangement and the means of urging the support frame may be chosen so that the upwards force from the means of urging the support frame is less than the weight of the platform such that the platform downwards motion is substantially slow, and a substantially small amount of effort is required to lift it.
The holding means may be actuable from the second end of the platform.
The holding means may be actuable between an engaged position where it holds the platform in place along the vertical extent of the one or more slide rails, and an unengaged position in which the platform is free to slide with respect to the one or more slide rails.
The holding means may comprise a single point initiation of the locking mechanism. This makes the system safe and easy to use.
The holding means may comprise one or more vertical column plates. The holding means may comprise one or more first holes extending through the support frame, and one or more holes extending through each vertical column plates and a retaining member that extends through the first and second hole, holding the support frame, when a first hole is vertically aligned with a second hole, allowing the holding means to move in the engaged position.
The retaining member may comprise a retaining pin arranged to extend through the first and second holes in the engaged configuration.
Alternatively in another embodiment the holding means may comprise one or more vertical column plates with notches on a vertical edge thereof. The notches on the vertical column plates may receive complementary projections on a slide block.
The support frame may comprise an aperture through which a slide block extends such that the slide block is engaged with the support frame.
When the projections on the slide block are received within the notches on the vertical column plates, the notches may prevent vertical movement of the support frame and platform, so that the platform is held in place.
The slide block may be moveable between two positions. In a first, engaged, position, the projections are engaged with the notches on the vertical support plates. In a second, disengaged, position the projections may be horizontally displaced from the notches, allowing the support frame and the platform to move vertically. The slide block may be moved between the first position and second position by sliding through the aperture in the support frame. In the second position, a projection on the slide block may be received in the aperture in the support frame.
The lifting apparatus may comprise a right-angled bracket, to secure the slide block to the support frame. The bracket may comprise an elongated opening through which fixing means are provided to secure the bracket to the slide block. The elongated opening may be arranged to allow the bracket to slide horizontally with respect to the vertical column plate.
The bracket may be affixed to the slide block using any suitable means.
The movement of the slide block or any other retaining means may be provided by a connecting member extending from the first end of the platform to the second end of the platform. The connecting member on the underside of the platform may comprise a forked plate assembly configured such that a single actuator at the second end of the platform can move the slide block.
The forked plate assembly may be unconnected to the slide block.
There may be provided a retention spring arranged to pull back the slide block along the forked plate assembly when the system is in the unengaged position.
In the engaged position, the teeth of the slide block and the notches on the supporting columns provide a supporting engagement with substantially high sheer stress.
Alternatively in another embodiment, the platform may rest on posts to hold the platform at a desired vertical position.
In this embodiment, when the suspension arrangement and the means of urging the support frame is chosen so that the upwards force from the means of urging the support frame is less than the weight of the platform (such that the platform moves downwards under its own weight in a damped motion), the posts may act as a holding means to prevent further downwards motion.
Alternatively, when the suspension arrangement and the means of urging the support frame is chosen so that the upwards force from the means of urging the support frame is greater than the weight of the platform (such that the platform moves upwards under its own weight in a damped motion), retainer latches may be provided to secure the platform to the support posts and hold the platform in place.
The support posts may be of fixed length or adjustable length. The length may be adjustable by adding further lengths or they may be telescopic.
The platform may comprise a backup safety feature in the case of the holding means failing—this may be a permanent fixture on each vertical support plate at a fixed elevation that prevents any downwards movement of the support frame past a limit point. This may be, for example, a pin extending through the support plates on each side of the platform.
The lifting apparatus may comprise two vertical support plates either side of the support frame such that the support frame is in-between two vertical support plates.
The lifting apparatus may be provided such that it comprises a holding means actuator.
The holding means actuator may comprise an index plunger operable between two positions, wherein the index plunger is arranged such that the actuation of the index plunger causes movement of the retaining pin or the slide block, and wherein a single index plunger causes movement of each retaining pins of each vertical column plate.
Where there are two or more vertical column plates, each with a corresponding retaining pin, a single index plunger causes movement of the retaining pins.
The holding means may be actuated by rotation of the index plunger. This may allow the spring force of an index plunger to engage.
In the engaged position, the platform may support weight equal to the shear force of the cylindrical retaining pins or the shear force of the two engaging notches on the slide block embodiment.
Alternatively, the holding means may be operated via manual push.
The index plungers may be operated by pulling the pin out and rotating the head, locking the system in position. The release of the plungers may be achieved by rotating the head, resulting in an internal spring releasing the pin.
The movement of the retaining member may be provided by a connecting member extending form the first end of the platform to the second end of the platform.
The system may be provided such that it can be locked or unlocked from any end of the platform.
The actuation of the index plunger may move the connecting member.
The connection between the index plunger and connecting member may be to facilitate the adjustment of the retaining pins or the slide block relative to the support frame.
The lifting apparatus may comprise at least two slide rails extending parallel to each other. The two slide rails may be spaced along the first end of the platform.
Similarly, the forked plate assembly of the connecting member on the underside of the platform may be configured such that a single actuator at the second end of the platform can move two retaining members.
The lifting apparatus may comprise two runners vertically spaced on each slide rail.
The means to urge the support frame may be a resiliently deformable member. The resiliently deformable member may be a gas spring. The resiliently deformable member may be any suitable hydraulic system. The resiliently deformable member may be any suitable system for urging a member upwards or pulling a member downwards.
The resiliently deformable member may be any suitable means for urging a member at an oblique angle upwards or downwards.
The resiliently deformable member may be a spring with a damper. The resiliently deformable member may be a screw linear actuator.
The spring characteristics of the resiliently deformable member may be fixed. Alternatively, the spring characteristics of the resiliently deformable member may be adjustable at a first set up or during use.
The hinge arrangements may comprise a pivot bolt joining two vertical faced brackets, a first vertical face bracket attached to the platform, and a second vertical face bracket is attached to the support frame. In such an embodiment, the hinge arrangement may be arranged to rotate around a single axis only. A bearing arrangement may be provided with multiple degrees of freedom.
The lifting apparatus may comprise a linear actuator to provide for an automated function.
The lifting apparatus may comprise a linear actuator in addition to the resiliently deformable member to provide for an automated function. The linear actuator can be disengaged easily and quickly by the operator to revert to the manual operation.
The linear actuator may be a hydraulic lift.
The effective downward force of the platform, including the upwards force of the means to urge the platform, may be only 20 N. In this situation, the platform, while substantially heavier, may have an effective mass less than 5 kg. This effective mass may be 2 kg.
According to a second aspect of the invention, there is provided a vehicle having a lifting apparatus as described above,
The platform of the lifting apparatus of the vehicle may be a bed.
It will be appreciated that any feature described in relation to a particular aspect may be applied mutatis mutandis to any other aspect, unless mutually exclusive.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
the support frame, with the slide block in the engaged position;
The platform 3 extends between a first end 5 and a second end 7.
A support frame 9 is provided at the first end 5 of the platform 3. The support frame 9 comprises a substantially rectangular member extending substantially perpendicular with respect to the platform 3, and parallel to the ends 5, 7 of the platform 3. The support frame 9 is disposed at or near the first end 5 of the platform 3 such that the platform 3 abuts the support frame 5.
The support frame 9 is supported by two gas springs 17a, 17b that urge the support frame 9 upwards.
To guide the vertical motion of the support frame 9, a pair of slide rails 13a,b is provided, one at or near each vertical side of the support frame 9. The slide rails 13a,b, are profiled to define a linear track that can accommodate bearing runners 15a1-2,b1-2. The bearing runners 15a1-2,b1-2 thus slide up and down the slide rails 13a,b.
The bearing runners 15a1-2,b1-2 are rigidly fixed to the support frame 9, providing an arrangement via which the support frame 9 can be moved up and down the slide rails 13a,b.
Two bearing runners 15a1-2,b1-2 are provided for each slide rail 13a,b. The bearing runners 15a1-2,b1-2 on each individual slide rail 13a,b are vertically spaced on the support frame 9, such that the four bearing runners 15a1-2,b1-2 are at the corners of a rectangle. This provides a smooth linear motion if there is a weight imbalance from the end 5 to the end 7 of the platform 3 or from side to side.
The platform 3 is coupled to the frame 9 by a pair of hinge arrangements 11a, 11b, spaced along the first end 5. Each hinge arrangement 11a, 11b comprises a pair of vertical faced brackets 2a, 2b, 4a, 4b, and a hinge bolt 6a, 6b extending between the brackets 2a, 2b, 4a, 4b.
The first vertical bracket 2a, 2b of each hinge arrangement 9 is fixed to the first end 5 of the platform 3. The first vertical bracket 2a, 2b extends away from the first end 5 of the platform 3 towards the frame 9. The second bracket 4a, 4b is fixed to the support frame 9 and extends away from the support frame 9 towards the platform 3. The hinge bolt 6a, 6b extends between the first vertical bracket 2a, 2b and second vertical bracket 4a, 4b of each hinge arrangement 6a, 6b in a direction parallel to the first end 5 of the platform 3. Therefore, the platform 3 can pivot vertically around the bolts 6a, 6b.
This arrangement provides for at least a portion of the weight of the platform 3 to be supported by the support frame 9, with the fulcrum at which the weight of the platform 3 is exercised being the hinge bolts 6a,b.
As shown in
One end of each line of seat belt webbing 10a, 10b is fixed to the second end 7 of the platform 3, at positions spaced along the second end 7. The lines of seat belt webbing 10a, 10b then extend continuously through, in order, a first section 10a1, 10b1, second section 10a2, 10b2, third section 10a3, 10b3 and a fourth section 10a4, 10b4. The start and end of the sections 10a1-4, 10b1-4 are defined where the seat belt webbing changes direction, which is affected by passing the seat belt webbing 10a, 10b through sliders 20a, 22a, 24a, 20b, 22b, and 24b.
The first section 10a1, 10b1 of each line of seat belt webbing 10a, 10b extends substantially vertically, upwards from the platform 3. Each line of seat belt webbing 10a, 10b then passes through a first slider 20a. 20b above the platform 3, where it changes to extend in a substantially horizontal direction.
The second section 10a2, 10b2 of each line of seat belt webbing 10a, 10b extends horizontally between the first slider 20a, 20b and a second slider 22a, 22b, at or near the first end 5 of the platform 3. Therefore, the second sections extend substantially parallel to the platform 3, spaced vertically above the platform 3.
The third section 10a3, 10b3 of each line of webbing 10a, 10b then extends vertically between the second slider 22a, 22b and a third slider 24a,b attached below the platform 3. The third slider 24a,b may be attached at the level of the floor 39.
The fourth section 10a4, 10b4 of each line of seat belt webbing 10a, 10b then passes vertically to the support frame 9. A second end of each line 10a, 10b is then attached to the support frame 9, spaced along the support frame 9.
The vertical faced bracket 2a, 2b of the hinge arrangement 9 has a chamfered face which allows the seat belt webbing 10a, 10b to take weight while allowing the upwards push motion to proceed.
The lifting apparatus 1 may comprise any suitable linking means. This may be seat belt, and/or rubber belts, and/or cables.
The attachment points on the support frame 9 are designed to minimise the load of bearings for all modes of operation.
In one example, the third sliders 24a,b are adjustable to adjust the tensioning/tautness of the linking means 10a, 10b, as will be discussed below in more detail.
The webbing 10 is fixed to the support frame 9 and the platform 3 by a wrap-around plates with high tensile bolts (not shown).
The suspension arrangement 8 described above is arranged such that at least a portion of the weight of the platform 3 exerts a downwards force on the support frame 9, through the linking means 10a, 10b.
As discussed above, the full weight of the platform 3 is transferred to the support frame 9 by the hinge arrangements 11a, 11b and the suspension arrangement 8. Therefore, the full weight of the platform 3 is supported through the gas springs 17 and acts against the gas springs 17.
A number of brackets (not shown) are provided to secure the lifting apparatus 1 to a support surface or support member, such as a floor or chassis of a vehicle, or a floor of a building, the upper roof of a van or a ceiling joist. This includes brackets to hold the third sliders 24ab of the suspension arrangement 8, brackets to secure the slide rails 13, brackets to secure the weight-bearing support columns 23, and brackets anchoring the gas springs 17 to the support surface or member.
These brackets are sufficiently robust enough to ensure the upwards pull force at the slider 24a,b is compensated by the downward push by the resiliently deformable member 17. Given the direction of the resulting forces, only downward forces are exerted on the floor by the lifting apparatus 1. There may also be small additional and negligible stabilising forces on the bearing runners 15a1-2,b1-2 if the bearing runners 15a1-2,b1-2 undergo any small stabilisation forces. The lifting apparatus 1 is designed to minimise these forces by a suitable placement of component attachment points. This is achieved by ensuring symmetry between both sides of the apparatus (as illustrated in
Similar brackets are used to secure the sliders 20a,b, 22a,b of the suspension arrangement 8 from different support surfaces or members, such as ceiling, awning, roof joists, or a roof.
The brackets and sliders above the platform 3 may have a resultant force pointing 45° from the vertical acting upon them.
To secure the platform 3 at a desired height, a holding means 21 is provided. The holding means 21 can be switched between an unlocked configuration in which the platform 3 is moveable, and a locked configuration in which the platform 3 is held in place.
The holding means 21 comprises a pair of vertical weight-bearing column plates 23a, 23b, 43a, 43b fixed to each of the slide rails 13a,b for rigidity.
The pairs of vertical support column plates 23a,b, 43a,b are disposed either side of the support frame 9, parallel to the ends of the platform 3. The two vertical support column plates 23a,b 43a,b within each pair are spaced from each other in a direction parallel to the length of the platform 3 between the first end 5 and the second end 7 of the platform 3 (perpendicular to the ends of the platform 3). The vertical column plates 23a,b, 43a,b are rigidly fixed to the slide rails 13a, 13b, and are offset form the slide rails 13a, 13b along a direction parallel to the length of the platform 3 between the first end 5 and second end 7 and in a direction perpendicular to the length and the vertical. Therefore, in a plane parallel to the platform 3, the vertical support column plates 23a,b, 43a,b are diagonally offset from the slide rails and the support frame 9 slides between the pairs of vertical column plates 23a, 23b, 43a, 43b.
The vertical column plates 23 comprise a series of holes 16 extending through the vertical column plate 3 and spaced along a vertical axis. These holes are also referred to as locator points. The support frame 9 also has holes 45 at the same horizontal spacing and on the same vertical axis as the vertical support column plates 23a,b, 43a,b. A single hole is provided in the support frame 9 for each pair of vertical support column plates 23a,b 43a,b.
The holes 16, 45 in the vertical column plates 23a, 23b and support frame 9 are sized to accommodate cylindrical retaining pins 12. When the holes 16, 45 in the support frame 9 and the column plates 23a,b, 43a,b are aligned in a vertical direction, the retaining pins 12 extend through both holes 16, 45 to hold the platform 3 in place. Using different holes in the vertical support column plates 23a,b, 34a,b allows different heights to be selected.
The holding means is actuated by a user operating an index plunger 14, when the platform has been positioned manually at the desired height.
The index plunger 14 is provided at the second end 7 of the platform, whilst the cylindrical retaining pins 12 are provided at the first end 5 of the platform 3, at the frame 9. The index plunger 14 is mounted onto the platform 3 via a bracket 18.
A connecting member 27 is provided between the index plunger 14 and the cylindrical retaining pins 12 to translate activation of the index plunger 14 to movement of the cylindrical retaining pins 12. A single index plunger 14 may be connected to multiple retaining pins by means of a connecting member 27 in the form of a forked plate 27, which extends from a single connection at the index plunger 14 to opposing ends, for each retaining pin. This ensures both sides of the platform 3 are locked simultaneously, avoiding, for example, one of the hinges being overloaded.
The connecting member 27 is held in place by one or more screws 38 extending through elongate slots 37 in the connecting member 27, into the platform 3. The slots 37 have a width less than the diameter of the head of the screw, to retain the screw in place, and a length longer than the diameter of the screw to allow sliding of the connecting member relative to the platform. The length of the slots is oriented along the length of the platform 3 from the first end to the second end 7. In one example, the connecting member 27 may include a recess 38 wider than the screw head around the slot 37, such that the screws 38 are countersunk with respect to the lower face of the connecting member 27. Each connecting member 27 may be connected to the platform 3 at one or more positions along its length.
As best shown in
The retaining pins 12 are attached to the plate 29 via two bolts 30. The bolts 30 are held into position by two nuts 31. Two fine tolerance holes are drilled into the retaining pin 12 which then slides into place over the bolts 30. Two soft rubber washers 32 and two retaining nuts 39 complete the assembly of the retaining pin 12 and the plate 29. The rubber washers are provided between the pins 12 and the retaining bolts 39. This arrangement provides for the allowance of small vertical movements of the retaining pin 12.
Optionally, a section of threaded bar 19 is fixed onto the index plunger 14, between the index plunger 14 and connecting member 27. This facilitates the adjustment of the connecting member and cylindrical retaining pins 12 relative to the support frame 9, in a direction parallel to the length of the platform 3 between the first end 5 and second end 7.
The action of the holding means is controlled by the index plunger 14 only. This means that even if multiple retaining pins are provided to provide secure location, the operation is only from a single point.
The retaining pins 12, thus moved by the action of the index plunger 14, can either retract to allow the platform 3 to be moved vertically, or push forward, going through the holes of the support frame 9 and the support columns 23, 43.
The index plunger 14 can be indexed between the unengaged position, with the cylindrical retaining pins 12 retracted, when the platform 3 can be moved vertically, and the engaged position, with the cylindrical retaining pins 12 extending through the vertical support plates. In the engaged position, the platform 3 can support weight equal to the shear force of the cylindrical retaining pins 12.
The cylindrical retaining pins may be made of any suitable material. The cylindrical retaining pins may be made of materials with suitably high yield strength, and/or ultimate tensile strength, and/or shear strength.
The mechanism via which the action of the index plunger results in the locking of the platform 3 into position will now be described in detail, with reference to
In
One example of an index plunger has a plunger, an internal compression spring and a body housing the internal compression spring. The body may be threaded or may be a smooth sleeve. When actuated, the spring pushes the plunger out, and it slides against the body of the support column plates 23a,b, 43a,b. The index plunger 14 can include a latching mechanism to hold it in place until it is retracted, at which point it unlatches, resulting in the plunger pushing back against or into the body, compressing the internal compression spring.
The pushing of the index plunger 14 into the engaged position occurs under the force of its own internal spring. The cylindrical retaining pin 12 pushes out and slides against the support column plates 23a,b and 43a,b until it vertically aligns with a hole. The retaining pins 12 then pushes, under the force of the spring, through the hole. When the plunger is retracted, the retaining pin 12 withdraws from the hole.
The retaining pins 12 are substantially cylindrical in shape and have a notch 25 on one end alongside the central horizontal axis of the cylinders. The notch 25 consists of an annular section removed from the cylinder near one of its substantially circular faces. As best shown in
When the retaining pins 12 are located to hold the platform in place, the notch aligns with the support frame along the length of the pins 12.
In
The weight of the platform 3 is exerted as a shear force on the retaining pins 12. This, in combination with minimal clearance between the support frame 9 and the vertical support column plates 23a,b, 43a,b, allows a large weight to be exerted on the platform 3.
The notch 25 on the end retaining pins 12 is also a safety feature ensuring the plungers cannot be disengaged while there is weight on the platform. Additionally, the apparatus may comprise a safety latch over the index plunger 14, such that once the platform is positioned at the desired position and the retaining pins 12 are engaged, the latch slides over the index plunger 14 to guard against disengaging it.
The suspension arrangement 8 is provided such as to allow substantial weight bearing on the platform once the platform is held at a required position, with no need of supporting the end 7 of the platform.
Due to the high weight-bearing characteristics of the retaining pins 12 (high shear strength) and the high tensile strength of then suspension arrangement 8, the limiting factor regarding the weight-bearing capabilities of the lifting apparatus becomes the location in which the lifting apparatus is to be installed and the support surface it is fixed to.
In a first manual operation mode, the gas spring 17a, 17b and the suspension arrangement 8 are chosen so that the platform 3 becomes “weightless” and can be moved up and down manually with ease. In this context “weightless” refers to a situation where the weight of the platform 3 is sufficiently counteracted by the support provided by the gas springs 17a,b through the support frame 9 and the suspension arrangement 8 such that moving the platform 3 up and down can be done smoothly and easily by a single person without exerting themselves strenuously. For example, the only force counteracting movement of the platform may be friction of the rails. In one example, this may mean the platform may be able to be lifted with only 20N of force, meaning the effective weight of the platform is only approximately 2 kg.
In other embodiments, the gas spring 17a, 17b and the suspension arrangement 8 are chosen so that the force required to move the platform is greater, but the platform moves without user input, unless held in place by the holding mechanism 21.
In a second manual operation mode, the gas springs 17a, 17b and suspension arrangement are chosen so that a force of approximately 50N is exerted upwardly on the platform 3. In this example a force of 50 N will be required to pull the platform 3 down to the engaged position. However, the platform 3 will return to a fully lifted position on its own accord once the system is disengaged.
In a third manual mode of operation the gas springs 17a, 17b and suspension arrangement are chosen so that a force of approximately 50N is exerted downward on the platform 3. When disengaged, the platform 3 will in this mode require 50 N of upwards force from a user to move back to the upper position.
It is possible to operate the lifting apparatus 1 from either the index plunger 14, or from the opposing side by manually manipulating the forked plate 27, and hence move the retaining pins 12 away from the support frame to disengage the retaining pins 12 and raise or lower the platform 3.
Movement of the platform 3 beyond the desired horizontal position is prevented by the design of the bracket 2. This allows user to push the platform upwards without creating slack in the webbing 10 if the upwards motion cannot be urged by the resiliently deformable member alone due to increase in weight from an adjusted set point. This provides a solid feel to the platform 3 in all axis movements.
This may also allow a vehicle to be used in transit with a bed in any position without the bed and/or the lifting apparatus making any noise, i.e., there is no vertical movement at either ends of the platform 3.
The chamfered face 35 of bracket 2 allows movement of the bracket 2 in the direction of ‘Rotation A’ and hence the weight of the platform 3 from the end 7 of the platform 3 is exerted through the suspension mechanism 8 instead of creating a force on the runners due to the cantilever effect. The platform 3 in this situation can be rotated in the ‘Rotation A’ direction—as top of chamfer line is above the centre of bolt 6. ‘Rotation B’ movement is prevented as the vertical face of bracket 2 is seated against the support frame 9. An upwards manual force can thus be applied on the platform 3 if required.
In addition to the features of the lifting apparatus described thus far, there may optionally be an electrically operated linear actuator 26, shown in
The linear actuator 26 is provided such that it can be removed from the apparatus 1 to revert to the manual operation mode. The removal of the linear actuator is done via the removal of one split pin and is thus quick and simple to do, for example in case the system runs out of power or there is an issue with the linear actuator 26.
In electrical operation mode, a high amperage sensor (not shown) may be provided to sense overload to prevent risk of damage to the actuator.
In normal operation with the linear actuator, the holding mechanism is first disengaged, with the linear actuator 26 then used to move the platform 3 up or down. As the desired position is neared by the platform 3, the index plunger 14 is released and when the holding mechanism is thus engaged, the user can release a switch to stop the linear actuator 26.
In case of the stopping operation described above fails to occur, a sensor senses that the linear actuator 26 cannot move, by sensing an increase in drawn current. The device then interrupts the current to prevent damage to the linear actuator 26.
The gas springs may be replaced by the linear actuators if only the electric mode is required.
In the example discussed above, the platform 3 is held in place by retaining pins 12 extending through openings in the support column plates 23 and support frame 9. This is by way of example only. An alternatively means for holding the platform in place will now be discussed with reference to
In the example discussed with reference to
Ona first portion of face 51′ of the slide block 42, a pair of vertically extending projections 44a, 44b are formed. The projections 44a, 44b are spaced from each other along the length of the side face, defining a notch 47 between them. The projections 44a, 44b and notch 47 are formed towards one end 52 of the block 42. In the example shown, a first projection 44a is flush with the end 52 of the body 42, but this is by way of example only and the first projection 44a offset from the end 52.
The slide block 42 additionally comprises screw holes 46 on the top face 50, spaced along the length of the body 42. Along the length of the body 42, the screw holes 46 are generally towards the end 53 of the block 42 away from the projections 44a, 44b and notch, between the end 53 and the second projection 44b. Across the width of the slide block 42, the screw holes 46 are positioned between the side face 51 of the block that does not have projections, and the portion 51′ of the opposite side face away from the projections 44a,b.
The support frame 9 includes apertures 48 through which the slide block 42 is received. The aperture 48 is sized to receive the full width of the slide block including the projections 44a, 44b, such that the slide block 42 can move along its length through the aperture 48.
As shown in
As shown in
The horizontal section 49b of the bracket has an elongated opening 49c extending parallel to the length of the body and aligned with the screw holes 46 in the body 42. The opening is in the form of a countersunk groove to receive screws attaching the bracket 49 to the slide block 42 via the screw holes 46.
The groove 49c is wide enough to allow screws to pass through into the screw holes in the slide block, but large enough to retain the screw head. This allows the slide block to slide along its length, whilst holding the block relative to the support frame 9.
The support frame 9 and platform 3 is held in place by the projections 44a, 44b in the slide blocks 42 engaging with the notches in the support column plates 23a, b.
In this disengaged position, the slide block 42 is disposed such that it can move vertically, and such motion is not hindered by the support column plates 23a,b. This causes the support frame 9 and platform 3 to move vertically.
The notches in the support column plates 23a,b extend over the aperture 48 in the support frame 9 in a horizontal direction, so that the notches in the support column plates 23a,b align with the projections 44a, 44b and notches on the side of the slide block 42. Therefore, the slide block 42 is not prevented from sliding along its length through the aperture when the aperture 48 is vertically aligned with the notch in the support column plates 23a,b. However, if the aperture 48 is vertically offset from the notch in the support column plates 23a,b, the slide block is prevented from sliding along its length. Therefore, the vertical notches form the locator points in this example.
The length of the elongated opening 49c in the bracket 49 is sized to ensure that the slide block can slide between these two positions when the screws are stopped at opposite ends of the opening 49c.
In the engaged position, as shown in the bottom part of
The movement of the slide block 42 is actuated in a similar fashion to the movement of the retaining pin discussed above, by actuation of an index plunger linked to the slide block by, for example, a forked plate. There may be provided a retention spring arranged to pull the slide block along the forked plate assembly when the system is in the unengaged position.
The arrangement of the slide block 42 discussed above is given by way of example only. Various different spacings and shapes of notches may be used.
In the example shown, the slide blocks 42 are provided between the support column plates 23a,b, and the support column plates 23a,b have notches on the inwards facing edges. However, one or both of the slide blocks 42 may be positioned on the outer edge of the corresponding support column plates 23a,b, with the notches formed in the corresponding edge.
Similarly, in the above example, the bracket 49 and platform 3 are arranged on opposite sides of the support frame 9. However, this is by of example only, and the bracket 49 and platform 3 may be on the same side of the support frame 9.
In a further alternative embodiment, shown in
In this embodiment, any suitable position of the two vertical posts 55 may be used. The posts 55 may be telescopic or include removable section to change the length, such that the height of the platform may be varied. In this example, the post may form the means to hold the platform 3 at a desired height.
In the example discussed above, the resiliently deformable member is arranged so that the platform moves down to the posts, and the posts prevent further downward movement. Alternatively, the gas spring or other resiliently deformable member may be arranged so that instead of the platform moving slowly down under its own weight, the platform moves slowly upwards under its own weight. In this example, the vertical posts 55 may additionally comprise a first portion 56 of a retainer latch, the second portion 57 of which is attached to the bottom of the platform 3. This retainer latch is provided such that when the platform 3 rests on the vertical posts 55, the retainer latch keeps the platform 3 secured to the vertical posts 55 and prevent the platform 3 from moving vertically upwards, even when the force from the means to urge the platform 3 exceeds the weight of the platform 3.
In the examples discussed above, the brackets that secure the sliders 24a,b at the bottom of the lifting apparatus are secured to the floor. However, this may not be the case, and the brackets may be secured at any suitable position below the support frame 9, at or below a desired lowest position for the platform 3.
The materials used for the construction of the various members of the lifting apparatus 1 may be chosen to have the strength necessary for the desired loads, but also be lightweight.
In some embodiments, the brackets, bearing runners and the platform 3 may be manufactured from aluminium, while the cylindrical retaining pins 12 and the support columns 23a,b and 43a,b may be manufactured from steel or other hard material to avoid indentation.
The structure given above is by way of example only. Various modifications may be contemplated.
In the example using retaining pins, the holes 16 in the vertical column support plates 23a,b may be of a different size to the holes in the support frame 9. The holes in the vertical column support plates 23a,b may be of a substantially equal size to the holes in the support frame 9.
In the attached figures, the support frame 9 is shown as rectangular, however, it may be of any shape. Furthermore, whilst in the illustrated embodiment, the support frame 9 is a single part, it may be made of two or more separate elements.
Likewise, the platform 3, although shown as rectangular, may be of any shape and may be provided on any axis that allows the platform 3 to rotate in the correct direction with respect to the support frame 9.
Any type of hinge may be used to couple the platform 3 to the support frame 9. In the embodiments being discussed, the hinge is free to rotate about a single axis (the axis parallel to the ends of the platform 3). In other embodiments, bearings with greater degrees of freedom may be used. Bearings may be used when the support frame 9 is made of a single piece or multiple pieces.
Any number of hinges 6a,b or bearings may be provided to secure the platform 3 the support frame 9. Any suitable type of hinge or bearing that allows rotation at least around the axis parallel to the ends of the platform 3 may be used.
In another embodiment, the support frame 9 is omitted and instead two bearing are integrated into each side of the platform, close to the bearing runners. A small vertical frame interlinks the bearings runners 15a1 and 15a2, and similarly 15b1 and 15b2. These two frames can slide up and down independently. Both these frames have an integrated stud that fits into the bearing of each side of the platform 3. The bearings on the platform 3 locate onto these studs at each end with minimal play thus creating enough rigidity to prevent tilting of the platform 3 (i.e., the independent sliding frames will be at equal vertical elevation in movement) and the platform 3 is allowed to pivot around the bearings.
In some examples, the lifting apparatus 1 may be provided such that it uses no suspension arrangement 8. In this case, the support frame 9 and platform 3 are rigidly attached to each other and fortified at the 90° join, where the platform 3 joins the support frame,9 to allow no freedom of movement. The slide runners in this case are designed to take the full cantilever load of the platform.
The linking means 10a,b may be of any suitable material and may be any type of linking of means, such as rope, chain, cord, rubber belt, webbing, or any other type of linking means. There may be any number of linking means. The linking means 10a,b may follow any suitable path extending from the second end 7 of the platform 3 to the support frame 9. The linking means 10a,b may not be elastic. The tautness of the linking means 10a,b may be fixed and not adjustable.
Gas springs are just one example of a resiliently deformable member that can be used to urge the frame 9 upwards. The lifting apparatus 1 may be provided with any suitable resiliently deformable member 17, with the spring characteristics suitably chosen to help reduce the effort required to move the platform 3 up and down and the spring characteristics optionally being adjustable. For example, coil springs, hydraulic cylinders or the like may be used. Where an electrical actuator is provided, this may be combined with the resiliently deformable member.
There may be provided any number of resiliently deformable members of any type.
The lifting apparatus may be provided such that the platform 3 may be pulled from above instead of being pushed by a member from below. In this example the resiliently deformable member may be such that it is attached to the ceiling or at points above the platform or arranged such that it pulls the platform from above.
There may be provided any number of index plungers 14 or other means for actuating the movement of the retaining pins or slide block. Furthermore, there may be any suitable number of retaining pins 12 or slide blocks. There may be provided any suitable mechanisms which create a push force to move the retaining pins or slide blocks. One such example may be a simple lever at the end 7 of the platform 3.
The use of the retaining pins or slide block is by way of example only. The person skilled in the art will appreciate that any other means of holding the platform in place in an engaged position and allowing sliding in a disengaged position may be used.
The connecting members 27 and 29 may be fixed to the platform 3 in any suitable method. There may be additional connecting members and plates.
The vertical support column plates 23a,b, 43a,b may have any suitable number of locator points.
In the embodiments discussed above, the platform is held at a vertical position by the retaining pins 13 or slide block 42 or other suitable holding means.
Number | Date | Country | Kind |
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2308971.7 | Jun 2023 | GB | national |