Lifting device and a method for lifting by using the same

Information

  • Patent Grant
  • 6634621
  • Patent Number
    6,634,621
  • Date Filed
    Friday, August 3, 2001
    23 years ago
  • Date Issued
    Tuesday, October 21, 2003
    21 years ago
  • Inventors
  • Examiners
    • Marcelo; Emmanuel
    Agents
    • Patents +TMS, P.C.
Abstract
A lifting device for lifting and moving objects with minimal effort and a method for using the same is provided. The lifting device has a cable attachable to an object and a handle on the cable. Sensors in the handle may sense vertical pressure exerted on the handle and may put out a current to a variable-speed motor in a housing of the lifting device. The motor may release or may retrieve the cable at a speed dependent upon the amount of pressure applied, thereby raising or lowering the object. Pressure of three to five pounds is sufficient to lift any object. The operator may move the object in any direction up to a radius determined by the length of the cable from the object to the housing. The housing may have an upper portion that may slide forward relative to a lower portion. Consequently, this lengthens the radius of movement allowed to the operator.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to a lifting device for lifting and/or moving objects and a method for lifting by using the same. More specifically, the present invention relates to a lifting device wherein an operator may lift and/or move an object in any direction using minimal effort.




It is known in the art to provide lifting devices for moving objects. For example, cranes are commonly used to lift and move objects during construction or for other industrial uses. However, cranes are often cumbersome and not suitable for precise movements of objects.




Other lifting devices for moving objects are also known. For example, a lifting device manufactured and/or sold by Gorbal, Inc. is designed to move objects and is operated by an individual. The individual, using the Gorbal device, may lift an object with little pressure applied to the device in comparison to the amount of weight being lifted or moved. However, the lifting device by Gorbal, is not free-standing and must be attached to a bridge or a crane. Further, the operator may move the object vertically with the Gorbal device but must move the Gorbal device for horizontal movement of the object. For example, the device may be moved in a horizontal direction by manipulating the bridge and/or crane from which the Gorbal device is attached. Accordingly, movement of the object, in any direction, by the Gorbal device is not possible.




The lifting device by Gorbal and any other lifting devices known in the industry do not allow for the lifting of objects with minimal effort by an individual that also allows the individual to directly move the object in any direction. An operator, for example, may use the Gorbal device to lift an object in the vertical direction. After lifting the object in the vertical direction, if the operator wishes to move the object in a horizontal direction, for example, the operator must move the crane or bridge or other structure to which the device is attached.




Further, the device of the present invention allows for workers, such as, for example, workers in a factory assembly line, construction workers, or the like, to minimize work place injuries associated with repeatedly lifting objects. In an industry where machine parts must be lifted onto, for example, a conveyor belt or a platform to be worked upon by laborers or machines, repetitive lifting is required to move the objects on and off a machining area. This process is both difficult and labor intense. The placement of the object is often required to be precise and exact which often requires re-positioning of the object multiple times to effect the exact placement of the same.




A need, therefore, exists for a lifting device which allows an individual to lift and/or move objects in any direction and a method for lifting by using the same.




SUMMARY OF THE INVENTION




The present invention generally relates to a lifting device for lifting and/or moving objects and a method for lifting by using the same. More specifically, the present invention relates to a lifting device wherein an operator may lift and/or move an object in any direction using minimal effort in comparison to the weight of the object being lifted and/or moved.




In an embodiment of the present invention a lifting device for lifting by using the same is provided in which a cable is connected to the object, a handle is associated with the cable, a first sensor in the handle produces a first signal in response to pressure on the handle. Additionally, a second sensor in the handle produces a second signal in response to a pressure on the handle. The controller receives the first signal and the second signal and produces an ouptut signal and a motor responsive to the output signal from the controller controls movement of the cable based on the output signal.




In an embodiment, a roller on which the cable is provided.




In an embodiment, a third sensor associated with the cable is provided wherein the third sensor produces a signal indicative of presence of the cable and sends the signal to the controller.




In an embodiment, a spring associated with the handle is provided.




In an embodiment, a housing having a top portion and a bottom portion wherein the housing supports the roller is provided.




In an embodiment, tracks are provided wherein the top portion of the housing moves on the tracks relative to the bottom portion of the housing.




In an embodiment, the first sensor is a non-contact sensor.




In an embodiment, the second sensor is a non-contact sensor.




In an embodiment of the present invention a method for lifting or moving an object is provided wherein a cable having a first end and a second end is provided and wherein the object is connected to the first end of the cable. Additionally, a roller is provided and connected to the second end of the cable. Still further, a handle associated with the cable is provided wherein the handle has a first sensor and a second sensor and wherein each of the first sensor and the second sensor produce a signal indicative of pressure applied to the handle. Still further a motor is provided and moves the object with the motor based on the signal from either of the first sensor and the second sensor.




In an embodiment, a housing is provided wherein the housing supports the roller.




In an embodiment, the housing along tracks.




In an embodiment, a third sensor is provided wherein the third sensor senses presence of the cable and produces a signal indicative thereof.




In an embodiment of the present invention a lifting device for lifting and/or moving an object is provided wherein a cable is connected to the object and a handle associated with the cable. Further, a roller is provided wherein the cable is wound on the roller and wherein the roller releases and retrieves the cable. Further, a cable sensor associated with the roller is provided wherein the sensor detects presence of the cable on the roller producing a cable signal indicative thereof and the controller that receives the cable signal from the cable sensor produces an output signal. Still further, a motor responsive to the output signal from the controller is provided wherein the motor controls movement of the cable based on the output signal.




In an embodiment, a first sensor in the handle is provided wherein the first sensor produces a first signal indicative of a pressure on the handle.




In an embodiment, a second sensor in the handle is provided wherein the second sensor produces a second signal indicative of a pressure applies to the handle.




In an embodiment, a spring associated with the handle is provided.




In an embodiment, tracks associated with the housing are provided wherein the housing moves on the tracks.




It is, therefore, an advantage of the present invention to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object using minimal effort in comparison to the weight of the object.




Another advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object with minimal strain to the body.




A still further advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object quickly and precisely.




Yet another advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object repeatedly without strain to the body.




Another advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object in a horizontal direction and vertical direction.




A still further advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein an individual may lift and/or move an object in an angle of direction ranging from zero degrees to 360 degrees.




Yet another advantage of the present invention is to provide a lightweight portable device for lifting and/or moving an object.




Another advantage of the present invention is to provide a lifting device and a method for lifting by using the same wherein the lifting device is easy to use.




Additional features and advantages of the present invention are described in, and will be apparent from, the detailed description of the presently preferred embodiments and from the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a side view of an embodiment of a lifting device of the present invention.





FIG. 2

illustrates a top view of an embodiment of a lifting device of the present invention.





FIGS. 3A

,


3


B and


3


C illustrate cross-sectional views taken generally along the line III—III of

FIG. 1

in an embodiment of a handle of the lifting device of the present invention.





FIG. 4

illustrates a cross-sectional view taken generally along the line IV—IV of

FIG. 3

in an embodiment of a handle of the lifting device of the present invention.





FIG. 5

illustrates a flowchart of a method for lifting using a lifting device in an embodiment of the present invention.





FIG. 6

illustrates a back view of an embodiment of a lifting device of the present invention.











DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS




The present invention relates generally to a lifting device for lifting and/or moving objects and a method for lifting by using the same. More specifically, the present invention relates to a lifting device wherein an operator may lift and/or move an object in any direction using minimal effort in comparison to the weight of the object.




The lifting device may be designed for easily and/or quickly moving objects while maintaining a smooth and stable lift. As a result, exact positioning of the object that is being moved may be achieved by the operator. The force that the operator exerts to lift a load may be significantly less than the weight of the object or load. For example, a 150 pound load may be lifted and/or moved using as little as three pounds of pressure. The lifting device may allow the operator to move the load as quickly or as slowly as the operator wants regardless of the weight of the load.




The lifting device may increase an operator's physical power by extending mechanical power to the lifting task. The lifting device may mimic the movement of the operator's arm. If the operator moves his arm upward and to the right, the lifting device moves the load upward and to the right. The speed that the operator moves his arm is the speed at which the lifting device moves the load. Thus, the lifting device may act as an extension of the operator's arm.




Referring to the drawings wherein like numerals refer to like parts,

FIG. 1

generally illustrates a lifting device


1


. A weight


2


, or load, or other like object may be connected to the lifting device by a connector


4


. The connector


4


may be a hook, magnet, clamp, or any type of connecting device known in the art used to secure or pick up the weight


2


. A handle


6


may be connected to the connector


4


via a cable


8


. The cable


8


may extend from the connector


4


to a handle


6


and from the handle


6


to a spool


10


on which the cable


8


is wound as shown in FIG.


2


. The spool


10


may be located on a top portion


16


of the lifting device


1


.




Referring to

FIG. 2

, a motor


22


may power the spool


10


which may release the cable


8


and/or which may retrieve the cable


8


. A first sensor


12


and a second sensor


14


may detect when the cable


8


has reached a vertical limit. The first sensor


12


and the second sensor


14


may each detect presence or absence of the cable


8


, respectively. If the first sensor


12


detects the cable


8


on the spool


10


, the first sensor


12


may send a signal to the controller


21


. The first sensor


12


maybe located near a top end


10




a


of the spool


10


. The detection of the presence of the cable


8


at the top end


10




a


of the spool


10


by the first sensor


12


is an indication that the cable


8


reached a vertical limit. The first sensor


12


may signal to the controller


21


the presence of the cable


8


, and the controller


21


may signal the motor


22


to stop. To this end, the motor


22


may be attached to the spool


10


and may power the spool


10


such that the spool


10


may retrieve and/or release the cable


8


.




The second sensor


14


maybe located near a bottom end


10




b


of the spool


10


. If the second sensor


14


detects the absence of the cable


8


, the second sensor


14


may send a signal to the controller


21


. Because of the location of the second sensor


14


near the bottom end


10




b


of the spool


10


, the detection of the absence of cable


8


at the bottom end


10




b


of the spool


10


is an indication that the cable


8


reached a vertical limit. If the controller


21


receives a signal from the second sensor


14


, the controller


21


may send a signal to the motor


22


to stop the spool


10


from releasing the cable


8


. The controller


21


may, therefore, control speed and/or operation of the motor


22


.




Referring to FIG.


6


and again to

FIG. 1

, the top portion


16


may be constructed to fit on rods


20


attached to a bottom portion


18


of the lifting device


1


. The rods


20


act as tracks in which the top portion


16


may slide forward along the rods


20


relative to the bottom portion


18


. The bottom portion


18


may be fixed to the rods


20


, and the bottom portion


18


may not move relative to the rods


20


. When the lifting device of the present invention is in use, an operator may pull the handle


6


which may exert a pulling force on the top portion


16


via the cable


8


. The pulling force may precipitate the forward and/or backward movement of the top portion


16


along the rods


20


relative to the bottom portion


18


. The bottom portion


18


may be supported by a pole


23


attached to a base


24


mounted to a surface


26


, such as, for example, a floor, a ceiling, or other stable surface.




Referring now to

FIGS. 3A

,


3


B,


3


C and


4


, the handle


6


of the lifting device


1


is generally illustrated. The handle


6


may have a hand grip


28


attached to a cup


25


by a first screw


27




a


and a second screw


27




b


. A steel plate


35


may be attached to the inside of the cup


25


by the second screw


27




b


. A third screw


23


may attach a plate


37


to the cup


25


.




The cable


8


, as discussed previously, and as shown in

FIGS. 1 and 2

, may be attached to the weight


2


at one end and to the spool


10


at another end. The cable


8


may also be attached to the handle


6


by a set screw


43


. The set screw


43


may attach the cable


8


to a cable grip


39


housed inside the cup


25


of the handle


6


. The cable


8


extends from the set screw


43


to the weight


2


and from the set screw


43


to the spool


10


.




An up sensor


34


may be attached to the plate


37


and may extend through the plate


37


into a cavity


40


inside the cable grip


39


. Between a bottom


42


of the up sensor


34


and the cavity


40


may be a gap


31


. A down sensor


32


may be attached to the cable grip


39


and may extend through the cable grip


39


. The down sensor


32


may be a distance


33


above the steel plate


35


. The steel plate


35


may be attached to the inside of the cup


25


by the second screw


27




b


. A first spring


29


may encircle the cable


8


and may be located between the plate


37


and the cable grip


39


. A second spring


30


may encircle the cable


8


and may be located between the cable grip


39


and the handle grip


28


. The first spring


29


and the second spring


30


, when not under any outside pressure, as shown in

FIG. 3A

, may hold the handle


6


in a neutral position.




After an operator, for example, holds the hand grip


28


of the handle


6


and raises the hand grip


28


, or exerts as little as three pounds of pressure in a vertical upward direction, the weight


2


(see

FIG. 1

) may be lifted. After an upward pressure is applied to the hand grip


28


, the hand grip


28


may raise. This, in turn, may raise the cup


25


. As a result, this may raise the plate


37


which, in turn, may raise the up sensor


34


. The raised up sensor


34


may result in an increase in the gap


31


between the up sensor


34


and the cable grip


39


. This may result from relaxing of the spring


29


and compression of the spring


30


. When the spring


29


is relaxed and the spring


30


is compressed, the handle


6


may be in an upward position as shown in FIG.


3


B.




After a downward pressure is applied to the hand grip


28


, the hand grip


28


may lower. This may lower the cup


25


which, in turn, may lower the steel plate


35


. The lowered steel plate


35


may result in an increase in the distance


33


between the steel plate


35


and the downward sensor


32


. This may result in relaxing of the spring


30


and compression of the spring


29


. When the spring


30


is relaxed and the spring


29


is compressed, the handle


6


may be in a downward position as shown in FIG.


3


C. When the spring


29


and the spring


30


are in equal states of compression, the handle


6


is in a neutral position.




Accordingly, applying an upward pressure to the handle


6


may result in an increase in the gap


31


between the up sensor


34


and the cable grip


39


. Consequently, this may result in a decrease in the distance


33


between the steel plate


35


and the down sensor


32


. Conversely, applying a downward pressure to the handle


6


may result in a decrease in the gap


31


between the up sensor


34


and the cable grip


39


. Consequently, this may result in an increase in the distance


33


between the steel plate


35


and the down sensor


32


.




The up sensor


34


may detect a decreasing gap


31


and may send a variable current (not illustrated) via wires


36


. The down sensor


32


may detect a decreasing distance


33


and may send a variable current (not illustrated) via wires


36


. The wires


36


carry the current through the retractable cord


38


to the controller


21


. The controller


21


may then send a signal to the motor


22


to turn the spool


10


such that the cable


8


may be retrieved or released. As a result, this raises or lowers the handle


6


and the weight


2


, respectively.




As discussed previously, the first sensor


12


may detect when a maximum amount or other predetermined amount of the cable


8


has been retrieved. Further, the second sensor


14


may detect when the maximum amount or other predetermined amount of the cable


8


has been released. Accordingly, the controller


21


may then stop the motor


22


from powering the spool


10


to retrieve or release the cable


8


, respectively. This happens regardless of the pressure applied to the handle


6


.




Referring now to

FIG. 5

, a method


50


for lifting using the lifting device


1


of the present invention is generally illustrated. To use the lifting device


1


of the present invention, an operator may attach or otherwise secure or connect the weight


2


or any object to the lifting device


1


by the connector


4


via step


52


. After the object is attached to the lifting device


1


, the operator may apply pressure in either an upward or downward direction to the handle


6


via step


54


. At this stage, a signal is generated to determine if the object should be raised or lowered and the speed at which movement should occur. The pressure may be minimal in comparison to the weight of the object. After applying pressure to the handle


6


, the lifting device


1


may raise or lower the object at a specified speed, as shown at step


56


, based on a signal detected at step


54


. The amount of pressure that the operator applies to the handle


6


may correspond to the speed at which the lifting device


1


lifts or lowers the object or weight


2


. The amount of pressure applied by the operator may be directly proportional to the speed in which the lifting device


1


may raise and/or lower the object. Therefore, an increase in the amount of pressure applied by the operator may yield an increase in the speed in which the lifting device


1


may raise and/or lower the object.




The operator may move the handle


6


of the lifting device


1


such that when the operator moves the handle


6


, the cable


8


attached to the handle


6


may move in a direction following the movement of the operator. The weight


2


, as a result, may also be moved to any location in which the handle is moved thereby moving the object to the desired location as shown at step


58


. The operator may then carry the weight


2


or object without exerting any additional pressure by merely moving the weights


2


to the desired location while holding the handle


6


. The operator may move the weight


2


in any direction within a radius equal to the length of the cable


8


extending from the top portion


16


to the handle


6


.




In addition, as discussed previously, the top portion


16


of the lifting device


1


may slide forward relative to the bottom portion


18


. An extended top portion


16


of the lifting device


1


may extend the radius of movement allowed to the operator when lifting and moving the weight


2


.




After the object has been precisely located in its desired position, the operator may disconnect the object from the lifting device as shown at step


60


. The operator may then repeat the process by attaching another object to the lifting device via step


52


and repeating steps


54


to


60


.




It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages.



Claims
  • 1. A lifting device for lifting and/or moving an object, the lifting device comprising:a cable connected to the object; a handle attached to the cable wherein the cable extends through the handle; a first sensor in the handle wherein the first sensor produces a first signal in response to pressure on the handle; a second sensor in the handle wherein the second sensor produces a second signal in response to a pressure on the handle; a controller that receives the first signal and the second signal and produces an output signal; and a motor responsive to the output signal from the controller wherein the motor controls movement of the cable based on the output signal.
  • 2. The lifting device of claim 1 further comprising:a roller on which the cable is provided.
  • 3. The lifting device of claim 2 further comprising:a housing having a top portion and a bottom portion wherein the housing supports the roller.
  • 4. The lifting device of claim 3 further comprising:tracks wherein the top portion of the housing moves on the tracks relative to the bottom portion of the housing.
  • 5. The lifting device of claim 1 further comprising:a third sensor associated with the cable wherein the third sensor produces a signal indicative of presence of the cable and sends the signal to the controller.
  • 6. The lifting device of claim 1 further comprising:a spring associated with the handle.
  • 7. The lifting device of claim 1 wherein the first sensor is a non-contact sensor.
  • 8. The lifting device of claim 1 wherein the second sensor is a non-contact sensor.
  • 9. A method for lifting or moving an objects the method comprising the steps of:providing a cable having a first end and a second end; connecting the object to the first end of the cable; providing a roller; connecting the roller to the second end of the cable; providing a handle associated with the cable wherein the handle has a first sensor and a second sensor wherein each of the first sensor and the second sensor produce a signal indicative of pressure applied to the handle; providing a motor; and moving the object with the motor based on the signal from either of the first sensor and the second sensor.
  • 10. The method of claim 9 further comprising the step of:providing a housing wherein the housing supports the roller.
  • 11. The method of claim 9 further comprising the step of:moving the housing along tracks.
  • 12. The method of claim 9 further comprising the step of:providing a third sensor wherein the third sensor senses presence of the cable and produces a signal indicative thereof.
  • 13. A lifting device for lifting and/or moving an object, lifting device comprising:a cable connected to the object; a handle attached to the cable wherein the cable extends through the handle; a roller wherein the cable is wound on the roller and wherein the roller releases and retrieves the cable a cable sensor associated with the roller wherein the sensor detects presence of the cable on the roller producing a cable signal indicative thereof; a controller that receives the cable signal from the cable sensor and produces an output signal; and a motor responsive to the output signal from the controller wherein the motor controls movement of the cable based on the output signal.
  • 14. The lifting device of claim 13 further comprising:a first sensor in the handle wherein the first sensor produces a first signal indicative of a pressure on the handle.
  • 15. The lifting device of claim 13 further comprising:a second sensor in the handle wherein the second sensor produces a second signal indicative of a pressure applies to the handle.
  • 16. The lifting device of claim 13 further comprising:a spring associated with the handle.
  • 17. The lifting device of claim 13 further comprising:tracks associated with the housing wherein the housing moves on the tracks.
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