The invention relates generally to apparatus and methods for lifting one or more drum in connection with a drum weighing machine.
Various machines and systems involve the handling of drums, barrels or other types of containers (collectively “drums”). Some examples of such machines and systems are drum filling systems and drum processing systems. In connection with such machines and systems, it is often necessary or desirable to precisely weigh the drum to meet drum content requirements, regulatory compliance or any other reason.
Many drum handling machines and systems require the drum to be lifted off a base, conveyor system or other structure in order to be weighed. In such instances, if the drum is not precisely lifted, the measured weight of the drum may be inaccurate. For example, if the platform upon which the drum rests contacts or drags upon an adjacent structure or part of the system, the measured weight may be affected. For another example, if the drum is on a drum filling machine that includes a drum filling lance extended into the drum and is not lifted precisely (or nearly precisely) vertically, the lance may contact the drum during weighing, causing an inaccurate weight measurement.
In many applications, if the measured weight of the drum is inaccurate (even by a mere fraction), the economic, legal, health and welfare and/or other consequences could be severe. For example, in an operation involving the daily filling of a quantity of one-thousand (1,000 ea.) 55-gallon type drums with a chemical costing $25.00 per pound, an inaccurate weight measurement resulting in mistakenly overfilling each drum by one pound (1 lb) will cause an economic loss of $25,000 per day.
Accordingly, there exists a need for drum lifting apparatus and methods used in connection with the weighing of the drum(s) and having one or more of the following attributes, capabilities or features: precise movement in a vertical plane of a drum lifting platform with little or no movement thereof in any other plane; precise lifting of a drum and its contents weighing up to numerous hundreds of pounds; lifting a drum without movement of the drum from side-to-side or back and forth; preventing a drum lifting platform from dragging on adjacent structure; preventing twisting or rotation of a drum lifting platform during lifting and weighing of the drum; assisting in maintaining the desired positioning of a drum filling lance within the drum during lifting and weighing of the drum on a drum filling machine; assisting in maintaining the centering of a drum lifting platform on a drum handling machine.
In various embodiments, the present invention involves a drum lifting apparatus useful in connection with a drum weighing device and being capable of lifting a drum to enable the drum and its contents to be accurately weighed by the drum weighing device. The drum lifting apparatus includes a drum weighing platform and at least two guide rods. The drum weighing platform is engageable with the drum and capable of supporting the drum. The guide rods are associated with the drum weighing platform and are movable upwardly in unison to move the drum weighing platform precisely upwardly. At least one upper stabilizer is rigidly engaged with the guide rods proximate to the upper end of each guide rod, and at least one lower stabilizer is rigidly engaged with the guide rods proximate to their lower ends. The upper and lower stabilizers assist in synchronizing the upward movement of the guide rods.
In some embodiments, the drum lifting apparatus includes at least four guide rods associated with the drum weighing platform and which are movable upwardly in unison to move the drum weighing platform precisely upwardly. A mounting plate is engaged between the guide rods and the drum weighing platform. The mounting plate assists in synchronizing the upward movement of the guide rods to provide precise upward movement of the drum weighing platform.
The present invention may be embodied in an apparatus for processing at least one drum. Included is a drum rotating device capable of rotating a drum around a vertical axis. The drum rotating device includes a pair of spaced idler wheels engageable with the outer surface of the drum, and a power-operated drive wheel engageable with the outer surface of the drum opposite the spaced idler wheels. The apparatus also includes a drum lifting apparatus capable of lifting a drum to enable the drum and its contents to be accurately weighed by a drum weighing device. The drum lifting apparatus includes a drum weighing platform and at least two guide rods. The guide rods are movable upwardly in unison to move the drum weighing platform precisely vertically upwardly.
Some embodiments of the invention involve an apparatus for processing at least one drum. These embodiments include a drum rotating platform upon which a drum may be held upright and rotated. A plurality of rollers is associated with the drum rotating platform, the axis of each of the rollers being oriented generally radially relative to the vertical axis of a drum disposed upon the drum rotating platform. Also included is a drum lifting apparatus capable of lifting a drum to enable the drum and its contents to be accurately weighed by a drum weighing device. The drum lifting apparatus includes a drum weighing platform and at least two guide rods. The guide rods are movable upwardly in unison to move the drum weighing platform precisely vertically upwardly.
The present invention also includes embodiments involving an apparatus for processing at least one drum, the drum having a bunghole formed in its top surface. Included is a drum rotating platform upon which a drum may be held upright and rotated. An electronic bunghole sensor is capable of sensing the bunghole when the drum is rotated upon the drum rotating platform. Also included is a drum lifting apparatus capable of lifting a drum to enable the drum and its contents to be accurately weighed by a drum weighing device. The drum lifting apparatus includes a drum weighing platform and at least two guide rods. The guide rods are movable upwardly in unison to move the drum weighing platform precisely vertically upwardly.
Accordingly, the present invention includes features and advantages which are believed to enable it to advance drum handling technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
For a detailed description of preferred embodiments of the invention, reference will now be made to the accompanying drawings wherein:
Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. It should be understood that the appended drawings and description herein are of preferred embodiments and are not intended to limit the invention or the appended claims. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing preferred embodiments, common or similar features are indicated by like or identical reference numerals or, in the absence of a reference numeral, are evident based upon the appended drawings and/or description herein. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used in this patent (including the headings), the terms “invention”, “present invention” and variations thereof are not intended to mean the invention of every possible embodiment of the invention or any particular patent claim or claims. Thus, the subject or topic of each such reference is not necessarily part of or required by any particular claim(s) merely because of such reference.
Referring to
The drums, such as drum D, are moved by a conveyor system, a portion of which is generally indicated at C, from one location to another. For example, the drums may be moved to conveyor system portion C from a storage or accumulation location (not shown). At conveyor system portion C, the drums go to an orienting station O and a filling station F. Then, the drums can be moved on, such as to a capping and sealing station (not shown).
In the embodiment of
Referring to
Referring back to
Extending inwardly from a vertical support (not shown) attached to one of the channel members is a plate 36 on which is supported for rotation about a vertical axis a drive wheel 37. A power device 38 for rotating the drive wheel 37 may also be included. The support arm 32 and the support on which plate 36 is supported are moveable from widely spaced apart positions that allow free movement of a drum along the conveyor system C, to more inwardly spaced positions in which the idler wheels 34, 35 and the drive wheel 37 engages opposing outer surfaces of a drum located at the orienting station O.
The orienting station O also includes a lifting apparatus 20 which is operable to lift a drum off of the conveyor chains. The example lifting apparatus 20 shown in
By actuating the lifting assembly 20 of this embodiment, a drum at the orienting station O may be lifted, resting only on the rollers 23, 24, 25 and 26. Referring again to
Still referring to
Also at the filling station F, a vertically disposed tubular filling lance 50, which is operatively connected through a hose or the like to a source of liquid (not shown), is provided. The lance 50 and valve assembly 51 (by which flow between the supply hose and the lance 50 is controlled) are attached in this example to a lance carriage 52 mounted on a vertical mast 53 for vertical up and down movement thereon. The vertical mast 53 is attached to and supported on the arm 60 of a support stanchion 61 affixed to a base 62. A power device 54 is attached to the mast and is operatively connected by a chain drive 55 to the lance carriage 52 for the up and down movement thereof. Since the lance 50 is supported by the lance carriage, the power device 54 is therefore effective in moving the lance 50 between raised positions above the drum D and lowered positions, when coaxially aligned with the drum bunghole, to extend through the bunghole into the drum D for filling it with liquid. Any suitable design for the construction of such vertically movably filling lances may be used. An example is shown in U.S. Pat. No. 6,053,219, which is hereby incorporated by reference herein in its entirety.
Thus, in the illustrated embodiment, the drum D may be moved from the orienting station O, with its bunghole properly aligned to the filling station F where it may be lifted and weighed and where the lance 50 may be lowered into the bunghole. As the drum D is filled with liquid, its weight is monitored and when it filled as desired, flow may be terminated and the lance 50 raised. The filled drum D may then be lowered onto the chains of the conveyor system C, such as for movement to a capping and sealing station where a bung may be placed in the bunghole and sealed.
The example apparatus and method described above provides for automatic movement of drums along a conveyor to an orienting station where the drum is lifted and rotated to a pre-selected position by electronically sensing the location of its bunghole. The drum is then lowered and moved to a filling station where the drum is lifted, weighed and a filling lance is lowered into the drum for filling thereof. The contents are weighed and filling is automatically terminated when the proper weight is reached. The lance is then raised, the filled drum lowered onto the conveyor and moved, such as to a capping and, sealing station and thereafter to a place for transport and/or storage, if desired.
The present invention will now be described. The present invention includes a drum lifting device having synchronized guide rods capable of moving a drum weighing platform precisely, or nearly precisely, vertically upwardly. In this patent, the term “precisely” (as used in the context of the upward or vertical movement of the guide rods, drum weighing platform and/or a drum) means without causing movement that would alter the accuracy of a weight measurement of a drum being weighed.
Referring now to
The lifting device 70 of the particular embodiment of
Still referring to the particular embodiment of
In the illustrated example, the weighing device 45 is a commercially available load cell connected to the mounting plate 78 and platform 40 with multiple bolts in each instance (see e.g. bolts 79,
In operation of the embodiment of
Another embodiment of a lifting device 70 in accordance with the present invention is shown in
Referring specifically to
Referring now to
Referring back to
Referring to
Preferred embodiments of the present invention thus offer advantages over the prior art and are well adapted to carry out one or more of the objects of the invention. It should be understood that all of the above components and any other components that may be included may have any suitable, desired size, material construction, configuration, form and quantity, as is or becomes known. The present invention is in no way limited to the components, configurations, dimensions, specific examples or other details described above or shown in the attached figures. Further, the above-described features are not limited to the details as described and shown. Yet further, each such feature can be used independent of any other feature. Moreover, the present invention does not require each of the above features and includes further capabilities, functions, methods, uses and applications, as will be apparent to a person skilled in the art based upon the description above and the appended drawings and claims.
While preferred embodiments of this invention have been shown and described, many variations, modifications and/or changes, such as in the components, details of construction and operation, arrangement and connections of parts and/or methods of use, are possible, contemplated by the patentee, within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of the invention and scope of appended claims. Thus, all matter herein set forth or shown in the accompanying drawings should be interpreted as illustrative and not limiting. Accordingly, the scope of the invention and the appended claims is not limited to the embodiments described and shown herein.
This application is a continuation-in-part application of prior U.S. patent application Ser. No. 10/408,911 now U.S. Pat. No. 6,675,890 filed Apr. 9, 2003 and entitled Apparatus and Method for Automatically Handling and Filling Drums.
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Number | Date | Country | |
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Parent | 10408911 | Apr 2003 | US |
Child | 10795650 | US |