The present invention relates to a lifting frame assembly with extendible and retractable guide member and a container handling vehicle as well as a storage system comprising the lifting frame assembly. It is further described a framework structure comprising upright members supporting a two-dimensional rail system arranged across the top of framework structure, wherein the upright members are configured complementary to the guide members such that the lifting frame assembly can be guided by the upright members via the extendible guide members. In addition, is described a method of guiding a lifting frame assembly against upright members of a framework structure.
The framework structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105 storage containers 106, also known as bins, are stacked one on top of one another to form stacks 107. The members 102 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 201,301,401 may be operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 201,301,401 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 201,301,401 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles 201,301,401 through access openings 112 in the rail system 108. The container handling vehicles 201,301,401 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supporting.
Each prior art container handling vehicle 201,301,401 comprises a vehicle body 201a,301a,401a and first and second sets of wheels 201b, 201c, 301b, 301c,401b,401c which enable the lateral movement of the container handling vehicles 201,301,401 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201,301,401 also comprises a lifting device for vertical transportation of storage containers 106, e.g. raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105. The lifting device comprises one or more gripping/engaging devices which are adapted to engage a storage container 106, and which gripping/engaging devices can be lowered from the vehicle 201,301,401 so that the position of the gripping/engaging devices with respect to the vehicle 201,301,401 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y. Parts of the gripping device of the container handling vehicles 301,401 are shown in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer available for storage containers below the rails 110,111, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction, while each storage cell may be identified by a container number in the X-, Y- and Z-direction.
Each prior art container handling vehicle 201,301,401 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged internally within the vehicle body 201a, 401a as shown in
The cavity container handling vehicle 201 shown in
Alternatively, the cavity container handling vehicles 401 may have a footprint which is larger than the lateral area defined by a storage column 105 as shown in
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail 110,111 may comprise two parallel tracks. In other rail systems 108, each rail in one direction (e.g. an X direction) may comprise one track and each rail in the other, perpendicular direction (e.g. a Y direction) may comprise two tracks. Each rail 110,111 may also comprise two track members that are fastened together, each track member providing one of a pair of tracks provided by each rail.
WO2018/146304A1, the contents of which are incorporated herein by reference, illustrates a typical configuration of rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1, but are returned into the framework structure 100 again once accessed. A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119,120 and the access station.
If the port columns 119,120 and the access station are located at different levels, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119,120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
A storage system may also use port columns 119,120 to transfer a storage container between the rail system 108 on top of the framework structure 100 and a container transfer vehicle arranged below a lower end of the port column. Such storage systems and suitable container transfer vehicles are disclosed in WO 2019/238694 A1 and WO 2019/238697 A1, the contents of which are incorporated herein by reference.
A potential disadvantage of using a container transfer vehicle to retrieve and deliver storage containers from/to the lower end of a port column is the time dependency between the container transfer vehicle(s) and the container handling vehicles used to retrieve/deliver the storage containers through the port column.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201,301,401 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After any storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201,301,401 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105, or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106; and the movement of the container handling vehicles 201,301,401 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201,301,401 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 which typically is computerized and which typically comprises a database for keeping track of the storage containers 106.
One objective of the invention is to solve at least some of the drawbacks related to prior art solutions.
In particular, it is an objective to provide more access to the containers in at least regions of an automated storage and retrieval system.
The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention.
It is described a lifting frame assembly for a container lift device of an automated storage system, wherein the lifting frame assembly comprises:
The at least first set of guide members preferably restrict movement of the lifting frame in at least two perpendicular horizontal directions.
The extension and retraction of the guide members of the first set of guide members (and any additional sets of guide members) may be powered via the lifting bands.
In the retracted position the cross-sectional area of the lifting frame is smaller than a cross-sectional area of the access opening of the rail system, such that the lifting frame can pass through the access opening when the guide members are in the retracted position.
When in the extended position, the guide members preferable extend into contact with the upright members such as to obtain satisfactory guiding against the surface of the upright members.
The increased distance between neighboring upright members provides a larger opening such that storage containers can be retrieved not only from above, but also sideways, easing retrieval of storage containers from the storage system compared to the prior art solutions where the storage containers must be lifted to the top of the rail system prior to being transported to a port.
Furthermore, if arranging individual shelves in the columns, the storage containers are independently movable as they are supported on one dedicated shelf and not supported by an underlying storage container nor supporting an overlying storage container as in the prior art solutions.
In addition, if arranging individual shelves in the columns, such a “mini-load system arrangement” where the containers have more space around them, allows the contents of the containers to be chilled down much more easily than conventional stacks of containers where it is much harder to get air to circulate around the containers.
The first set of guide members preferably restrict movement of the lifting frame in in the horizontal plane, i.e. the guide members hold the lifting frame assembly.
The first set of guide members may comprise two guide members arranged in two oppositely arranged corners. The lifting frame assembly may have a rectangular shape and the guide members may be arranged in two oppositely arranged corners of the lifting frame assembly.
The first set of guide members may comprise four guide members, where one guide member is arranged in each corner. The lifting frame assembly may have a rectangular shape and the four guide members may be arranged in each corner of the lifting frame assembly.
The container lift device may be (or may be provided by) a movable container handling vehicle with first and second sets of wheels for guiding the vehicle in the X direction and the Y direction on top of the rail system, a gantry mounted lift device, or a fixed container lift device as disclosed in WO 2020/210558 A1.
The container lift device may comprise a lifting assembly which is suspended from one or more spoolable lifting elements and arranged to be raised or lowered in order to raise or lower a releasably attached storage container within columns formed by the upright members.
The first set of guide members may be arranged on two oppositely arranged side edges of the lifting frame.
The first set of guide members may have a concave surface.
The first set of guide members may comprise a protruding member configured to be received in a complementary vertical groove of the upright members.
The lifting frame assembly may further comprise:
The lifting frame holder may be linked to the lifting frame by the telescopic part joining one to the other.
The telescopic part may be powered through signal and communication via the lifting bands.
The lifting frame assembly may further comprise a second set of guide members arranged at a vertical distance from the first set of guide members. Using a second set of guide members may assist in preventing that the lifting frame tilts due to torque when the telescopic part is in the extended position.
The second set of guide members may comprise an equal amount of guide members as the first set of guide members. Furthermore, the second set of guide members may be arranged for guiding against the same upright members as the first set of guide members.
It is further described a container handling vehicle for a storage system, wherein the container handling vehicle comprises a first set of wheels for driving in a first direction X and a second set of wheels for driving in a second direction Y perpendicular to the first direction, wherein the container handling vehicle comprises a lifting frame assembly as defined above.
It is further described a framework structure comprising upright members supporting a two-dimensional rail system of the framework structure arranged across the top of framework structure, wherein the upright members are configured to guide the first set of guide members of the lifting frame assembly as defined above.
The upright members may have a convex surface. The surface is preferably complementary to the first set of guide members (and second set of guide members if there is a second set of guide members).
Alternatively, the upright members may comprise a vertical groove extending from an upper part of the upright members and to a lower part of the upright members. The vertical groove is arranged for receiving a complementary protruding member of the guide members of the lifting frame assembly.
It is further described a storage system comprising a framework structure, the framework structure (100) comprising upright members and a two-dimensional rail system arranged across the top of the upright members, the rail system comprises a first set of parallel rails arranged to guide movement of container handling vehicles in a first direction X across the top of the frame structure, and a second set of parallel rails arranged perpendicular to the first set of rails to guide movement of the container handling vehicles in a second direction Y which is perpendicular to the first direction, the first and second sets of parallel rails dividing the rail system into a plurality of access openings in the rail system for lifting and lowering of a storage container between a position above the rail system and a position below the rail system, and wherein the storage system comprises a lifting frame assembly as defined above, a container handling vehicle as defined above and/or a framework structure as defined above.
Each of the upright members of the storage system may have an outwardly protruding or convex surface and the first set of guide members each may have a concave surface oriented against the upright members such that the first set of guide members at least partly enclose the upright members when in the extended position. If a second set of guide members is present, the second set of guide members may also have a concave surface.
Alternatively, each of the upright members may comprise a vertical groove and the first set of guide members each comprises a complementary protruding member.
The protruding member and thus the lifting frame assembly may be configured to be held in place at least in some horizontal directions when the first set of guide members is within the vertical assembly.
In one aspect of the storage system, a distance between two neighboring upright members may be equal to or larger than a width of the access opening, such that any lifting frame assembly which can pass through the access opening of the rail system also can pass through the two neighboring upright members when the guide members are in the retracted position.
The storage system may further comprise an additional framework structure comprising upright members forming a storage volume comprising storage columns arranged in rows between the upright members, and wherein storage containers may be stacked one on top of one another to form stacks within the storage columns.
The storage area may comprise a combination of prior art stacking of containers with new storage system where storage containers can be placed on shelves provides the possibility of positioning a mini-load system on the outside of the main storage system where this mini-load system will have access to the storage containers from outside while the container lift device may have access from the top.
The storage system may further comprise a movable column comprising shelves for supporting one storage container on each shelf, and wherein the movable column is configured to be positioned within, at or adjacent the framework structure such that the lifting frame assembly can place storage containers onto or retrieve storage containers from the shelves.
A width of the access opening may be smaller than a distance between two adjacent upright members.
Furthermore, a width of the lifting frame may be smaller than a distance between two adjacent upright members such that the lifting frame can be moved through the two adjacent upright members.
It is further described a method of guiding a lifting frame assembly as defined above against upright members of a storage system, wherein the method comprises the steps of:
The method may further comprise the step of extending the first set of guide members towards and into contact with the upright members further comprises extending a second set of guide members towards and into contact with the upright members, wherein the second set of guide members are arranged at a vertical distance from the first set of guide members.
In an aspect of the method, the lifting frame assembly may further comprise a lifting frame holder connected with lifting bands to the container lift device and wherein the first set of guide members are connected to the lifting frame holder;
If a second set of guide members is present, the second set of guide members is preferably also in contact with the upright members.
In order to stabilize the lifting frame holder against possible torque resulting from extending the telescopic part sideways even further, this step may also include to further push/lock/secure the first (and second) set of guide members towards the upright members. The torque in terms of allowable degrees deviating from horizontal may be between 0 and 10 degrees, more preferably between 0 and 5 degrees.
It is further described a framework structure comprising upright members supporting a two-dimensional rail system of the framework structure arranged across the top of framework structure, wherein the upright members are configured to guide members of a lifting frame assembly.
It is further described a storage system comprising a framework structure, the framework structure comprising upright members and a two-dimensional rail system arranged across the top of the upright members, the rail system comprises a first set of parallel rails arranged to guide movement of container handling vehicles in a first direction X across the top of the frame structure, and a second set of parallel rails arranged perpendicular to the first set of rails to guide movement of the container handling vehicles in a second direction Y which is perpendicular to the first direction, the first and second sets of parallel rails dividing the rail system into a plurality of access openings in the rail system for lifting and lowering of a storage container between a position above the rail system and a position below the rail system, and wherein the storage system comprises upright members supporting a two-dimensional rail system of the framework structure arranged across the top of framework structure, wherein the upright members are configured to guide members of a lifting frame assembly.
In the present specification the term “storage container” is intended to mean any goods holder unit having a bottom plate and side portions suitable for releasable connection to the container lift device, e.g. a bin, a tote, a tray or similar. The side portions may preferably comprise gripping recesses. The side portions are preferably sidewalls. The height of the sidewalls may vary depending on the intended use of the storage system and the goods to be stored. The gripping recesses may be arranged at an upper rim of the sidewalls. The outer horizontal periphery of the storage container is preferably rectangular.
The lifting frame assembly, container handling vehicle, storage system and method may be used in connection with storage containers as described above. However, other areas where the disclosed storage system, container buffering assembly and methods may be used is within vertical farming, micro-fulfilment or grocery/e-grocery with or without need of cold zones.
The relative terms “upper”, “lower”, “below”, “above”, “higher” etc. shall be understood in their normal sense and as seen in a cartesian coordinate system. When mentioned in relation to a rail system, “upper” or “above” shall be understood as a position closer to the surface rail system (relative to another component), contrary to the terms “lower” or “below” which shall be understood as a position further away from the rail system (relative another component).
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
A framework structure 100 of the automated storage and retrieval system 1 may be constructed in a similar manner to the prior art framework structure 100 described above in connection with
The prior art framework structure 100 may further comprise storage compartments in the form of storage columns 105 provided between the members 102 wherein storage containers 106 may be stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
Now referring to
In the illustration in
The example in
In the preceding description, various aspects of the storage system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Some aspects of the invention are set out in the following numbered clauses.
Clause 1. A lifting frame assembly (23) for a container lift device (201,301,401) of an automated storage system (1), wherein the lifting frame assembly (23) comprises:
Clause 2. The lifting frame assembly (23) according to clause 1, wherein the first set of guide members (20a,20b,20c) comprises two guide members (20a,20b,20c) arranged in two oppositely arranged corners.
Clause 3. The lifting frame assembly (23) according to clause 1, wherein the first set of guide members (20a,20b,20c) comprises four guide members, where one guide member is arranged in each corner.
Clause 4. The lifting frame assembly (23) according to any of the preceding clauses, wherein the first set of guide members (20a,20b,20c) are arranged on two oppositely arranged side edges of the lifting frame assembly (23).
Clause 5. The lifting frame assembly (23) according to any of the preceding clauses, wherein the first set of guide members (20a,20b) have a concave surface.
Clause 6. The lifting frame assembly (23) according to any of the preceding clauses 1-4, wherein the first set of guide members (20c) comprises a protruding member (20c) configured to be received in a complementary vertical groove (22) of the upright members (102b).
Clause 7. The lifting frame assembly (23) according to any of the preceding clauses, further comprising a second set of guide members arranged at a vertical distance from the first set of guide members.
Clause 8. The lifting frame assembly (23) according to clause 7, wherein the second set of guide members comprises an equal amount of guide members as the first set of guide members.
Clause 9. The lifting frame assembly (23) according to any of the preceding clauses, further comprising:
Clause 10. The lifting frame assembly (23) according to clause 9, wherein the lifting frame holder (29) is linked to the lifting frame (27) by the telescopic part (21) joining one to the other.
Clause 11. A container handling vehicle (201,301,401) for a storage system, wherein the container handling vehicle (401) comprises a first set of wheels for driving in a first direction (x) and a second set of wheels for driving in a second direction (y) perpendicular to the first direction, wherein the container handling vehicle comprises a lifting frame assembly (23) according to any of the preceding claims 1-10.
Clause 12. A framework structure (100a) comprising upright members (102a; 102b) supporting a two-dimensional rail system (108) of the framework structure (100a) arranged across the top of the upright members (102a; 102b), wherein the upright members (102a; 102b) are configured to guide the first set of guide members (20a,20b,20c) of the lifting frame assembly (23) according to any of the preceding clauses 1-10.
Clause 13. The framework structure (100a) according to clause 12, wherein the upright members (102a) each have a convex surface (33).
Clause 14. The framework structure (100a) according to clause 12 or 13, wherein the upright members (102b) each comprise a vertical groove (22) extending from an upper part of the upright member (102b) and to a lower part of the upright member (102b).
Clause 15. A storage system (1) comprising a framework structure (100), the framework structure (100) comprising upright members (102) and a two-dimensional rail system (108) arranged across the top of the upright members (102), the rail system (108) comprises a first set of parallel rails (110) arranged to guide movement of container handling vehicles (201,301,401) in a first direction (x) across the top of the frame structure (100), and a second set of parallel rails (111) arranged perpendicular to the first set of rails (110) to guide movement of the container handling vehicles (401) in a second direction (y) which is perpendicular to the first direction, the first and second sets of parallel rails (110,111) dividing the rail system (108) into a plurality of access openings (112) in the rail system (108) for lifting and lowering of a storage container (106) between a position above the rail system (108) and a position below the rail system (108), and wherein the storage system (1) comprises a lifting frame assembly (23) according to claim 1-10, a container handling vehicle (201,301,401) according to claim 11 and/or a framework structure (100a) according to clause 12-14.
Clause 16. The storage system (1) according to clause 15, wherein the upright members of the framework structure (100a) each have a convex or outwardly protruding surface (33) and the first set of guide members (20a,20b) each have a concave surface oriented against the upright members (102a) such that the first set of guide members (20a,20b) at least partly enclose the upright members (102a) when in the extended position.
Clause 17. The storage system (1) according to claim 15 or 16, wherein the upright members (102b) each comprise a vertical groove (22) and the first set of guide members (20c) each comprise a complementary protruding member (20c).
Clause 18. The storage system according to any of the preceding clauses 15-17, wherein a distance between two neighboring upright members (102a, 102b) is equal to or larger than a width of the access opening (112), such that any lifting frame assembly (23) which can pass through the access opening (112) of the rail system also can pass through the two neighboring upright members (102a, 102b) when the first set of guide members (20a,20b,20c) are in the retracted position.
Clause 19. The storage system according to any of the preceding clauses 15-18, further comprising an additional framework structure (100) comprising upright members (102) forming a storage volume comprising storage columns (105) arranged in rows between the upright members (102), and wherein storage containers (106) are stacked one on top of one another to form stacks (107) within the storage columns (105).
Clause 20. The storage system according to any of the preceding clauses 15-19, further comprising a movable column (50) comprising shelves (51a) for supporting one storage container (106) on each shelf, and wherein the movable column (50) is configured to be positioned within, at or adjacent the framework structure such that the lifting frame assembly (23) can place storage containers (106) onto or retrieve storage containers from the shelves (51a,51b).
Clause 21. The storage system according to any of the preceding clauses 15-20, wherein a width of the access opening (112) is smaller than a distance between two adjacent upright members (102a, 102b).
Clause 22. The storage system according to any of the preceding clauses 15-21, wherein a width of the lifting frame (27) is smaller than a distance between two adjacent upright members (102a, 102b) such that the lifting frame (27) can be moved through the two adjacent upright members (102a, 102b).
Clause 23. Method of guiding a lifting frame assembly (23) according to any of the preceding clauses 1-10 against upright members (102a, 102b) of a storage system (1), wherein the method comprises the steps of:
Clause 24. The method according to clause 23, wherein the step of extending the first set of guide members (20a,20b,20c) towards and into contact with the upright members (102a, 102b) further comprises extending a second set of guide members towards and into contact with the upright members, wherein the second set of guide members are arranged at a vertical distance from the first set of guide members.
Clause 25. The method according to any of the preceding clauses 23 or 24, wherein the lifting frame assembly (23) further comprises:
a horizontally movable telescopic part (21) to which the lifting frame (23) is connected; and wherein the method comprises the step of, while the first set of guide members (20a,20b,20c) are in contact with the upright members (102a, 102b):
moving the telescopic part (21) horizontally between a retracted position below the lifting frame holder (29) and an extended position outside a vertical projection (30) of the lifting frame holder (29). List of reference numbers
Number | Date | Country | Kind |
---|---|---|---|
20211378 | Nov 2021 | NO | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2022/082018 | 11/15/2022 | WO |