This application is a U.S. National Phase Application of International Application No. PCT/SE2016/050301, filed Apr. 11, 2016, which claims priority to Swedish Application No. 1550439-2 filed Apr. 13, 2015, each of which are hereby incorporated by reference in their entirety.
The present disclosure relates to a lifting jig for lifting façade elements.
Multi-storey buildings can be constructed in a variety of ways. Common to all multi-storey buildings, however, is a façade element. The façade element can be constructed to constitute an integral part of the building as a load bearing component or it may only serve as a weather protective layer. There may of course also be different combinations of façade elements with load bearing properties and weather protective layers. If the façade element only is used as a weather protective layer to seal the building then it is usually formed as a plate. In such a case the multi-storey building comprises a building structure onto which the plate formed façade elements are attached.
It is common that the façade elements arrive at the working site on pallets. These pallets are then off-loaded by a tower crane, a mobile crane, a site hoist or the like and lifted to the floor of the multi-storey building on which they are to be installed. This step of lifting and installing façade elements is one of the most time consuming tasks when a new multi-storey building is built. Thus, by reducing this time it is possible to reduce the overall time it takes to complete the whole multi-storey building. A further drawback of the conventional construction method is that handling and storage of the façade elements occupies space on the construction site. Moreover, unloading, transporting and installation of the façade panels demands a lot of manual labour
Brunkeberg Systems AB has developed an efficient method for mounting façade elements which substantially reduces the time to unload, lift and mount façade elements on a building structure of a multi-storey building. According to the method, which is disclosed in WO2010070082, façade elements are transported on a conveyer directly from a delivery truck to a multi-storey building. The façade elements are then hoisted by an elevator unit, i.e. a crane, whilst inserted in slots of guiding rails mounted on the building structure, i.e. the vertical edges of the façade element will run in slots while hoisted. This will make the hoisting procedure less sensitive to weather conditions, such as wind, since the façade elements run steadily in the slots. The guiding-rails are mounted on the building structure all the way up to the floor that is beneath the floor to be installed, i.e. with this method the façade elements are mounted from the bottom and up. When the façade elements have reached the floor on which they are to be installed they are pushed in a horizontal direction towards the building and attached appropriately to the building.
In the method disclosed in WO2010070082, the façade elements are moved from the conveyor to the guiding rails by an elevator unit provided with a gripping device for gripping the façade element. In operation, the elevator unit angles out such that the gripping device may grip the façade element. As the elevator unit then moves upwards the façade element is moved inwards towards the building and enters into the guiding rails.
The gripping device may also first be moved into a gripping position whereby the façade elements subsequently are moved into engagement with the gripping device.
However, although the device of WO2010070082 has proved to be useful, it suffers from some drawbacks. In particular it is bulky and it is cumbersome and time consuming to move the gripping device in position for gripping a façade element.
Thus, it is an object of the present disclosure to achieve a device for gripping and moving façade elements which addresses at least one of the aforementioned problems.
In particular, it is an object of the present disclosure to achieve an effective device for gripping and moving façade elements. A further object of the present disclosure is to achieve a device for gripping and moving façade elements which device is easy to handle and requires a little manual labour. Yet a further object of the present disclosure is to provide a device for gripping and moving façade elements which is of simple construction.
According to a first aspect of the present disclosure at least one of these objects is achieved by A lifting jig (1) for lifting elements (105) along the façade of a building, comprising:
A particular advantage of the lifting jig is provided by the link arrangement of pivotally arranged pivot arms and push rods in combination with the axially movable carriages on the vertical support beams. In operation, the link arrangement allows the lifting yoke to perform a controlled and predefined arc-shaped movement outwards and downwards with respect to the support beams, which remain guided in the guide profiles on the façade. The lifting yoke is thereby moved from a lifting position, in which the lifting yoke is placed between the two parallel support beams of the lifting jig, to a façade engagement position in which the lifting yoke is precisely positioned to engage and pick up a façade element. When the façade element and the lifting rail on the yoke have engaged, the linkage arrangement returns the lifting yoke in exactly the same movement path, to the lifting position between the parallel support beams of the lifting jig. Obviously, the predefined and stable path of movement provided by the linkage allows the lifting jig to be used with a minimum of manual labour. An important factor for achieving the well defined movement of the yoke resides in that each carriage is guided in a guide rail which extends along a respective vertical beam. By means of engagement between the guide of each carriage and the opposing flanges of a guide rail all movement in directions other than along the guide rail is avoided and a smooth transition of the carriages and therefore also the yoke is guaranteed.
A further and considerable advantage of the lifting jig is that the movement of the lifting yoke is operated without any auxiliary powered actuators. Thus, no electrically, hydraulically or pneumatically devices are acting on the lifting yoke during its movement from the element lifting position (A) to the element engagement position (B), and back. Instead, due to the movably carriages on the support beams in combination with the pivot arm-push rod arrangement, the weight of the lifting yoke itself suffices to force the linkage arrangement to extend. The lifting yoke is thereby of a simple and robust construction and does not involve media hoses or electrical conduits which may tangle up and cause operational stops. The overall simple and robust design of the lifting jig makes it possible to operate at very low maintenance costs.
According to an alternative of the lifting jig at least a portion of the lifting rail 30 is pivotally arranged at the base beam 22. This provides a particular advantage since it allows the lifting jig to engage an façade element which already has been placed in a position for engagement with the lifting yoke. The installing time for the entire façade is thereby considerably reduced, since a new façade elements may be moved in place for lifting at the same time as a façade element is hoisted by the lifting jig.
According to an alternative, the lifting jig 1 comprises a centring-locking device 200 for centring and locking the lifting rail 30 in engagement with a façade element lifting profile.
Further features and alternatives of the lifting jig are disclosed in the detailed description and the attached claims.
Where in the description reference is made to the geometrical form of the lifting rail it is the cross-sectional shape that is intended. It should be appreciated that the lifting rail is elongated and has the same cross-sectional shape throughout its length.
The lifting jig according to the disclosure will in the following be described in detail with reference to
The base frame 10 comprises two vertical support beams 11 and 12 which are interconnected by two horizontal bars 13, 14 so that the base frame 10 is mechanically stable. The support beams 11 and 12 are hollow and of rectangular cross-section. The support beams may, however be of any cross-section and size under the condition that they fit movable into the guide profiles on the building. To facilitate movement of the lifting jig in the guide profiles, each support beam is provided with a set of wheels 15. The support beams 11, 12 further comprises guide rails 16 for guiding the movement of the carriages 71, 72, 73, 74 in axial direction along each vertical support beam 11, 12. The guide rails 16 will be described in detail with reference to
The lifting yoke 20 may also comprise contact elements 27 for abutting against the conveyor 103 when the lifting yoke is moved into an element engagement position B. The contact elements 27 which may be L-shaped angular irons may be attached to the lifting beams such that they extend horizontally. In operation, the contact elements ensure that the lifting yoke and the conveyor are in the right position with regards to each other.
The lifting yoke also comprises a spring element 28, for example a gas spring which is biasing the lifting rail in direction of its hook. The spring element 28, see
The lifting yoke may also comprise a centring-locking device 200 for centring and locking the lifting rail 30 in engagement with a façade element lifting profile.
Returning to
To each carriage 71, 72, 73, 74 is one end of an arm 51, 52, 53, 54 pivotally attached so that the arm may swing. The other end of each arm is pivotally attached to the lifting yoke, i.e. to the pivot pins 94-97 on the linkage frame. The first end of a push rod 61, 62, 63, 64 is pivotally attached to the arm and the second end of the push rod is pivotally attached to the support beams 11, 12. As can be seen in
The guide rail 16 and the carriages 71 will hereinafter be described with reference to
The first vertical support beam 11 comprises an elongate guide rail 16 which extends along the first support beam 11 in direction from the upper end 11.1 of the first support beam 11 towards its lower end 11.2. The guide rail 16 thereby extends parallel to a longitudinal axis X which extends between the upper and lower ends of the support beams 11 and 12.
When reference is made to “movement along said guide rail 16” this is meant movement along the guide rail 16 in direction towards or away from the upper end 11.1, 12.1 respectively towards or away from the lower end 11.2, 12.2 of the support beams 11, 12.
The guide rail 16 is attached on an external surface of the first vertical support beam 11. The external surface of the first support beam faces an external surface of the second vertical support beam 12 to which an identical guide rail is attached (not shown in
Each flange 16.1, 16.2 comprise a ridge 16.4 which extends along the respective flange 16.1, 16.2 throughout the length of the guide rail. The ridges 16.4 are arranged on the inner surfaces of the flanges 16.1, 16.2 such that the ridge 16.4 of the first flange 16.1 faces the ridge 16.4 of the second flange 16.2. The ridges 16.1, 16.2 extend inwards, in direction towards the centre of the guide rail 16 such that an undercut 16.5 is formed between the ridge 16.4 and the bottom 16.3 of the guide rail 16.
Turning to
The guide means 17 are configured to be received between the flanges 16.1, 16.2 of the guide rail 16 such that the guide means 17 are moveable between the flanges 16.1, 16.2 along the guide rail 16. The guide means 17 are thereby dimensioned to fit into the space between the flanges 16.1, 16.2. The guide means 17 may thereby be dimensioned to be in contact with both of the opposing flanges 16.1, 16.2. Alternatively, the guide means 17 may be dimensioned such that there is a small play between the guide means 17 and the opposing flanges 16.1, 16.2. The guide means 17 are preferably configured such that their cross-sectional shape is corresponds to the cross-sectional shape of the space between the opposing flanges 16.1, 16.2.
Thus, the circumferential envelope surface of the roll 17 comprises a first circumferential flange 17.1 which is located on a side of the roll which is directed towards the inner surface 71.2 of the carriage 71. The roll 17 further comprises a second circumferential flange 17.2 which is located on a side of the roll which faces away from the inner surface 71.2 of the carriage. The first and the second circumferential flanges 17.1 and 17.2 are spaced apart such that a circumferential groove 17.3 is formed there between. The inner surfaces of the circumferential flanges 17.1, 17.2 face each other and are inclined such that the groove 17.3 widens in radial direction outwards.
The function of the linkage arrangement of the lifting jig is following described with reference to
In the above description, the lifting jig has mainly been described in the context of a lifting rail which is fixed onto the base beam of the lifting joke. Such lifting rail is typically used when the lifting jig initially is waiting in the façade engagement position B whereby the façade element is transported to the lifting jig and is hung onto the lifting rail of the lifting jig.
However, to reduce the installing time of the façade elements it is more preferred to transport a façade element to a position for lifting while a subsequent façade element is hoisted. Thus, instead of having the lifting jig waiting for a façade element, a façade element is waiting for the lifting jig.
But, since the lifting jig perform exactly the same path of movement from a lifting position A to the façade engagement position B it cannot engage the lifting profile of a waiting façade element.
According to a preferred embodiment of the lifting jig, at least a longitudinal section of the lifting rail 30 is therefore pivotal in relation to the base beam 22 of the lifting yoke 20. Thus, at least a longitudinal section of the lifting rail 30, or the entire lifting rail 30 may pivot along its entire length in a direction perpendicular to the longitudinal extension of the base beam.
The function of the pivotal lifting rail will be described in the following with reference to
In
In
The lifting rail 30 shown in
The second lifting rail section 320 comprises an upper portion 321 and a lower portion 323 which is formed into a hook 326 to engage a façade element. A straight middle portion 322 interconnects the lower portion 323 with the upper portion 321. The upper portion 321 is formed into a bead 324 of generally cylindrical shape which protrudes on a stem 325 from the upper portion 321.
The straight upper portion 311 of the first lifting rail section 310 is connected to a middle portion 312 which extends in an angle away from the upper section 311, to the lower portion 313. The lower portion 313 is formed into a round open loop 313 which has an inner cylindrical cavity 314 for receiving the protruding cylindrical bead 324 of the second lifting rail section 320. Thus, the loop 313 forms a socket for receiving the cylindrical bead 324.
To allow the cylindrical bead 324 to pivot in the cylindrical cavity 313 of the loop 313 a first clearance 331 is provided between the upper surface of the bead 324 and the angular middle portion 312 of the first lifting section 310. A second clearance 332 is provided between the stem 325 and end surface of the loop 313. Of course the first clearance and second clearance 331, 332 must be large enough to allow the second lifting rail section 320 to swing back sufficiently. However if the clearances 331, 332 are too large there is a risk that the second lifting rail section 320 comes loose. The exact shape and dimensions of the protruding bead 324 and the cylindrical cavity 314 as well as the dimensions of the clearances 331 and 332 must therefore be determined by the skilled person in dependency of the degree of pivotal movement that is necessary in the lifting operation.
As described above under
In the following will an additional and alternative feature of the lifting jig be described.
As described, the lifting jig and the façade element are hoisted in the same guide rails on the building. To ensure proper functionality of the lifting it is therefore preferable that the horizontal positions of the façade element and the lifting rail of the lifting jig are centered.
To improve centering, the second pivotal lifting rail section 320 of the lifting jig may comprise a centering-locking arrangement 200 for centering and locking the lifting rail of the lifting jig in engagement with the lifting profile of a façade-element.
The locking-centering device 200 comprises an upper locking portion 220, which comprises a first locking plate 225 and a second locking plate 227, which are interconnected by a middle section 228 into a single piece. The locking plates 225, 227 are movable in vertical direction in a housing 221 against the force of a spring 224, e.g. a cylindrical coil spring. The housing comprises an upper abutment surface 223 and a lower abutment surface 229. The locking plates 225, 227 are movable from an upper released position, in which the first locking plate is in contact with the upper abutment surface 223 of the housing to a locked position (shown in
The first and second locking plates 227, 225 extend horizontally from the middle section. The first locking plate 225 is longer than the second locking plate such that it extends over the second locking plate 227.
Below the locking plates is a centering plate 210 arranged. The centering plate extends horizontally in same direction as the locking plates and the locking knob, i.e. perpendicular to longitudinal axis X. The length of the centering plate 210 is approximately the same as the length of the upper locking plate.
In
As described with reference to
Although a particular embodiment has been disclosed in detail this has been done for purpose of illustration only, and is not intended to be limiting. In particular it is contemplated that various substitutions, alterations and modifications may be made within the scope of the appended claims.
Moreover, although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Furthermore, as used herein, the terms “comprise/comprises” or “include/includes” do not exclude the presence of other elements. Finally, reference signs in the claims are provided merely as a clarifying example and should not be construed as limiting the scope of the claims in any way.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1550439 | Apr 2015 | SE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/SE2016/050301 | 4/11/2016 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/167706 | 10/20/2016 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20070280795 | McDaniel | Dec 2007 | A1 |
| 20110155683 | Kim | Jun 2011 | A1 |
| 20110176893 | Nakamura | Jul 2011 | A1 |
| 20110190927 | Douki | Aug 2011 | A1 |
| 20110214586 | Wessel | Sep 2011 | A1 |
| Number | Date | Country |
|---|---|---|
| 2304735 | Oct 1976 | FR |
| H10140718 | May 1998 | JP |
| H1181682 | Mar 1999 | JP |
| WO-2010070082 | Jun 2010 | WO |
| WO-2011073026 | Jun 2011 | WO |
| Entry |
|---|
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| The Brunkeberg System—Installation Overview [Video sequence from YouTube]. [Retrieved Jun. 17, 2016] [Published Sep. 10, 2014] Retrieved from the Internet: <URL: https://www.youtube.com/watch?v=YVAobuL886c> (Whole document; Abstract). |
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| European Search Report dated Dec. 14, 2018 by the European Patent Office for EP Application No. 16780377.4, filed on Apr. 11, 2016 and published as EP 3283427 A1 on Feb. 21, 2018 (Applicant—Brunkeberg Systems AB) (10 Pages). |
| Number | Date | Country | |
|---|---|---|---|
| 20180111802 A1 | Apr 2018 | US |