This invention relates to systems for lifting shipping containers during loading and unloading ships and vehicles using cranes and lifting machines fitted with lifting spreader arrangements. There are 4 common types of spreader arrangement. Each of these is connected to the crane via a head block or frame which carries pulleys around which are threaded wire ropes lifting the head block and spreader and its load up to hoists mounted on the structure of the crane. Head Blocks form a major part of the crane machinery, and typically spreaders are removable from the head blocks albeit being a time consuming exercise. Ideally in normal operation it is not desirable to change spreaders during an operating shift because of the complexity and manual skill needed.
Spreaders, mostly single spreaders, can also be fitted to other types of handling machines such as jib cranes, gantry cranes, fork trucks, straddle carriers, and reach stackers which have known hydraulic head block connections to the spreaders for their operation.
For example, a single container can be lifted by rectangular frame or single spreader suspended from a crane the spreader having connectors connecting to sockets in top corner fittings of the container. They can be longitudinally telescopic enabling containers of different lengths, most commonly 20 ft and 40 ft in length, to be top handled.
Two such spreaders can be located side by side and connected by arms and links and control systems mounted on a main frame itself suspended by the head block of a container crane and are thus able to lift two containers positioned side by side horizontally such assemblies being known as tandem lift spreaders.
Another type of spreader known as a twin-lift spreader comprises a single rectangular frame spreader able to lift two 20 ft containers aligned longitudinally end to end or a single 40 ft or 45 ft long container. When lifting two 20 fts, the spreader is arranged to be telescopic longitudinally and pick up each container separately and displace the two containers apart longitudinally on deck or inside the hold of a ship or on a road trailer.
There is also known a tandem twin lift spreader arrangement that combines the side by side tandem and longitudinal twin lifting arrangements and can pick up four 20 ft containers as two pairs of longitudinally aligned containers in a side by side configuration. This arrangement essentially comprises two twin lift spreader arrangements located and controlled side by side suspended by a main frame and thence to the head block in a heavy and structurally demanding arrangement.
Whilst such multi-container lifting arrangements are reasonably effective in use they suffer from the problem that they are massively heavy so that a crane having a capacity to lift 100 tonnes is needed to lift two 30 tonne of containers because of the weight of the lifting spreader arrangement can reach some 40 tonnes before considering payload. Very few 100 tonne cranes and the quayside construction needed to support them exist. So although there is a need to lift more containers at a time, few ports have the capacity to do it.
Not all containers are laden to full capacity of say 34 tonnes gross. Indeed 20% of containers are shipped worldwide empty at only 4 tonnes gross. Of the laden containers, many weigh less than 20 tonnes gross. Most ports have therefore invested in single spreader lifting arrangements able to lift 34 tonnes even though they would like to lift more than one container at a time, and could do so but for the massively heavy tandem lift spreader arrangements requiring very expensive stronger quays and cranes. The cost of a 100 tonne crane, spreaders and quay reinforcements runs to some $20 million per installation so most ports are therefore restricted to loads of a maximum of 60 tonnes.
Some ports use straddle carriers to move the containers around on land particularly from the ship to shore crane to the storage zone. These are typically only wide enough to straddle one container width but not more. So if a tandem lift spreader places two containers on a quayside, the containers must be parted side by side some 1.5 m to allow the straddle carrier to pick them up.
Speed of operation is essential for efficient and commercially viable operation. It is often the case that a single container needs to be lifted by itself and if a Tandem lift spreader is being used, it must be taken back to the quayside and swapped for a single spreader taking up valuable time. Connections between crane power supply and the spreader must be made. Storage of the additional or replacement spreaders must be stored on the valuable quayside further reducing crane efficiency.
It is an object of the present invention to provide an arrangement for lifting containers which addresses at least some of the above issues.
The present invention thus provides an adaptor comprising a pair of lifting beams for lifting two or more shipping containers in a side by side configuration, each container having corner fittings provided with lifting/fastening sockets, each lifting beam being designed to extend across one end of the top of the containers to be lifted and having pairs of connectors designed to connect to the lifting sockets provided in the tops of the containers, each lifting beam, or connecting beams extending between the lifting beams, having sockets for detachable connection with an associated crane or lifting machine to lift the adaptor and containers, each lifting beam also being a continuous extendable component having first and second portions which are movable relative to each other and actuator means connected between these beam portions so that the portions can be moved relative to each other to vary the effective length of each lifting beam to enable different numbers of containers to be lifted in a side by side configuration beneath the lifting beam or the spacing between the containers to be varied at one or both ends of the containers. Conveniently the first portion of the beam may be located centrally and the second portion comprises two second portions which project beyond the respective ends of the first portion and are movable telescopically relative to the central first portion by the actuator means.
The second portion slides relative to the first portion on bearings comprising low friction support blocks or rollers or a combination of both. Use of these low friction support blocks greatly eases the friction which would otherwise occur. The blocks may be made of a very low friction plastic compound with a coefficient of friction of say less than 0.15 and operate dry without any grease or lubricant
The actuator means for moving the second portion of the beam relative to the first portion may comprises a mechanical drive such as screw jacks, rack and pinion gears or chain drives or may comprise one or more hydraulic rams, the mechanical drives being powered electrically and/or hydraulically. The actuator means may be controlled electronically to coordinate their locations relative to each other and the adaptor in general.
The connectors on the lower surface of the beam which are designed to connect with the lifting sockets in the tops of the containers may be vertically displaceable relative to the beam to pick up containers whose tops are at modestly different due to general construction tolerances and operational conditions resulting in differential heights of up to 100 mm.
In such an arrangement two or more of the connectors in the lower surface of the beam may conveniently be vertically displaceable into the beam against spring loading or gravity, the connectors once connected to the containers moving out of the beam when the containers are lifted to level off the tops of the lifted containers. Other connectors might be in fixed location to the first or second portion of the beam in particular the outermost connectors.
Further, the connectors in the lower surface of the beam may each be provided with a vertically disposed shaft on the bottom end of which is a locking head, the shaft being rotatable to lock the locking head into the lifting socket of the container to be lifted, the shaft being provided with a projection which contacts a formation on a vertically movable blocking pin which also projects downwardly from the lower surface of the beam to block rotation of the locking head when the projection is in contact with the formation, the blocking pin being positioned relative to the locking head so that when the locking head is received in the socket the blocking pin is displaced vertically against spring loading by contact with an upper surface of the socket so that the formation moves out of contact with the projection to allow rotation of the locking head within the socket.
Further connectors can be mounted on arms allowing them to be displaced substantially vertically up and down against springs acting on the arms. The arms can be fixed to the beam via pivots or can be allowed to lift up and down and tilt with the location of the connectors controlled by vertical slots that they are free to move up and down in. Such connectors may have mounted within their housings blocking pins that move with the connectors vertically but which when encountering the top of a container socket are plunged up inside the housing to allow the head of the connector to be rotated.
Where the connectors of the second portion are fixed to the second portion, the weight of the adaptor can press the connectors through gravity into the aligned sockets on the containers as the first portion bears on the second portion.
The actuator means can move adjacent containers apart to, for example, allow gaps between hatch covers or projecting items to be avoided when containers are being loaded or unloaded or to avoid cell guides when loading in ships or to allow an additional container making 3 or more containers to be lifted where additional connectors have been provided on the first portion to enable the additional container to be lifted by the first portion between the parted containers, or allow a container to be straddled between two parted containers.
A movable balance weight can be provided which can be moved relative to the beam to balance the beam if containers of different weights or in non-symmetrical positions are to be lifted by the beam. The connectors for the containers to be lifted can be provided with weight sensors which report to a beam control system which works out where the balance weight needs to move to in order to balance the beam for lifting and actions this move. Movement of the weight can be coordinated via the control centre with movement of the second portions so that the head block remains located at the combined centre of mass of containers, beams and balance weight.
The upper surface of the adaptor can have lifting sockets or pins for connection with the lifting frame or spreader for raising by the crane or lifting machine. Where the spreader uses known twistlock connectors a number of additional sockets may be provided so that for off-set loading on the beam, the spreader can be displaced to one side or the other to enable the centre of mass of the lifting of the beams and containers to arrive under the spreader. Alternatively a socket might be formed as an extended slot along which the connectors of the spreader can be moved to locate the spreader over the centre of mass of the beams and containers. Furthermore the sockets could be moveable by integral actuators mounted in or on the beams to displace them to a balanced position over the centre of mass.
Where the beams are stand alone assemblies they can be connected to a known spreader with one beam at each end of the spreader. If the spreader is as is typically longitudinally telescopic, then as the spreader telescopes from say a 20 ft container length position to a 40 ft length, it can carry with it the beams ready to locate with two or more 40 ft containers. Likewise where the adaptor has longitudinally orientated connecting beams connecting the beams at each end to each other and these connecting beams are made telescopic then as the spreader telescopes from say a 20 ft container length position to a 40 fts length, it can carry with it the beams ready to locate with two or more 40 ft containers.
The connecting beams may be extendable and may be provided with auxiliary connectors designed to connect to lifting sockets in the top of a container or the top container in a column of containers so that the connecting beams can be extended to move the lifting beam apart beyond the length of the container or column of containers allowing the container or column of containers to be lifted by the auxiliary connectors in a transversely balanced central position. Spreaders are commonly set up with extension stops set at 20 ft, 40 ft and 45 ft so the auxiliary connectors on the connecting beams can be set at a 40 ft length location when the spreader is extended to its 45 ft position. Other extensions at 30 ft, 35 ft, 38 ft might be so arranged.
The connecting beams although conveniently shown as two could be made a single beam fixed or telescopic.
Whereas known spreaders are connected to the head blocks midway along their longitudinal connecting beams the present invention can have its lifting beams connected directly to the twistlocks of the parent spreader resulting in the connector beams being only lightly loaded during use and thus can be lightweight. The connecting beams and lifting beams may be made as sub-assemblies able to be shipped inside a standard container for delivery to a port and once delivered can be assembled using fasteners and/or welding. The length of the connecting beams is truncated to fit in the standard container.
Measuring means may be provided to measure the gap between the containers before they are lifted and to enable the gap between containers to be adjusted by the actuator means to a required value. Typical gaps are anything from zero to 2.5 m but preferably limited to 1.5 m to accommodate straddle carriers, 450 mm where gaps between hatch covers are needing to be bridged and between 25 mm and 200 mm where cell guides need to be accommodated.
Having loaded or unloaded the containers on the ship the spreader can place the beams on a surface or indeed the top of other containers and release its connectors independently from the beams and without there being any operation action necessary to be performed by the beams and their mechanisms. Preferably no power connections need be released (or connected) to the spreader releasing of the spreader being simply a matter of it unlocking its own connectors from the adaptor.
Although the second portion of the beam can be mounted for sliding motion from inside the first portion to telescope in and out, it could be located outside the first portion or underneath or on the outermost side. Where it is on the outside of the first portion, the structure of the second portion can be relieved on the inboard side to make space for connecting beams to connect directly to the first portion.
Where the adaptor is required to be lowered into the hold of a ship having cell guides, the cell guides project longitudinally between the containers for a distance of up to 500 mm. The second portions are thus deployed side to side to make a gap between the containers of say 25 mm to 200 mm to receive the cell guides between them and the first portions are shaped to provide a slot preferably some 200 mm wide by 500 mm deep to enable the lifting beams to pass by the cell guides.
The present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
In
In
Once off the ground then, as shown in
Attached to beams 2, 2′ are two longitudinal extending connecting beams 21 which in some versions of the adaptor 50 are not needed but are used here in preference for supporting housing of batteries 40 and control equipment 41. These connecting frames 21 can be made of fixed length or can be telescopic to enable the lifting beams 2 to be moved together or apart to suit differing container lengths. For example, if the spreader 50 is connected to a longitudinally telescopic parent spreader 1, the beams 2, 2′ can be brought together or pushed apart by the parent telescopic spreader to suit the length of the containers to be handled by the adaptor 50. When connecting beams 21 are used the spreader 1 may be connected to beams 21 and not beams 2,2′ using similar aperture plates 13 to those provided on beams 2,2′.
In
Other forms of actuator means can be used to move second portions 5 and 6 in and out of the first portion 7 of beam 2. For example, various other mechanical drives could be used such as rack and pinion gears and chain drives. These could be powered electrically or hydraulically. Alternatively hydraulic rams could be connected between the first portion 7 and the second portions 5 and 6 replacing motor 19, screws 15, 16 gear box 20. The actuators described can be located inside the portions 7, 5, 6 or outside as illustrated. Where a slot 107 is provided for the cell guide blade 106, as described in relation to
The movement of the second portions 5, 6 of beams 2, 2′ can be activated in unison so that they travel the same distance relative to the first portion or travel independently if there is provided separate drive systems. Independent activation enables skewed containers in a horizontal plane to be aligned. For example, should pair of containers be skewed not in parallel by for example 100 mm at one end 200 mm at the other, then they can be picked up with the connectors 4 within second portions 5, 6 of each of the beams 2, 2′ by causing for example a gap A of 100 mm at beam 2 at one end and say a gap of 200 mm at beam 2′ of the other end.
In
In
Thus as shown in
In this manner, containers can be connected to containers having their tops at different heights and their fittings 8, 8′ are able to engage with the vertically movable connectors 4, 4′.
In
In
In
To prevent connectors 4, 4′ rotating before they are fully inside the fittings 8, there are provided known blocking pins 46, 46′ alongside connectors 4, 4′ which when fully extended from the bottom of beam 2 prevent rotation of connectors 4, 4′, the pins 46, 46′ are pushed up into the beam 2 out of the way of the connectors 4, 4′ when the pins encounter the top surface 47 of the container fittings 8.
In
It will be appreciated that although the side elevation in
As an alternative to the arrangement shown in
Returning to
In
Known spreader attachments for over-height cargo locate through apertures similar to plates 13 onto similar beams 2. The parent spreader connectors 51 can be used to rotate and operate the connectors such as 49. However where in the adaptor 50 there are moving second portions 5, 6, such arrangement is not feasible and even operation of connectors 49 is convoluted. The present invention adaptor 50 uses electronic controls with wired and/or wireless communications from crane driver to devices that need operation. So in
In
It is important to be sure that all eight of the connectors 4 are engaged with the corner fittings 8 before the containers start to be lifted. This is achieved by all the connectors being fitted with known blocking pins 46 and with electronic switches that signal to a main control box that they have engaged correctly before lifting. Whereas blocking pins are known and used with connectors such as twistlocks, known twistlocks are mounted only for rotation and not vertical displacement. In this example it is necessary that the plungers 46 can travel vertically with the connectors 4 to allow for container height variations of, for example, +/−50 mm yet release at the point where it is needed for the connector head 60 to be rotated to the locked position 60′.
In
In
Alternatively to the balance weight 80, given the data from the connectors 4 of the imbalance, the spreader 1 can be disconnected from a supported adaptor 50 and moved to additional aperture plates 13′ located to one side, so that centre of mass axis 83 of the spreader 1 is offset distance V from the geometric centre.
In operation containers and spreaders impact other containers and solid ships and cranes side by side. If the second portion 5 or 6 of the adaptors 50 impacts such an obstruction the force must be absorbed by the second portion to avoid damage to the second portion, structure and mechanisms in the adaptor. Where hydraulic actuators 86 (see
In
Whereas in known spreaders the connectors similar in size to the connector 4 seen in
The mounting of the blockading pin 46 too needs to be compact since the length of the blocking pin 46 in
In operation a corner fitting of a container not shown pushes the pin 46′ upwards as the head 60 of the connector 4 enters the socket 8 of a fitting. The pin 46′ is pushed up to position shown in
In
In
In
In this embodiment there are seen aperture plates 13 built into the connecting beams 21 on cross beams 108 which are located back longitudinally from the beams 2 thus allowing the spreader although aligned transversely with the cell guide 104 to not impact it. A number of different positions and even quantities of the cross beams are envisaged to locate the spreader 1 back from the beams 2 enabling the use of known telescopic spreaders 1 to be used to advantage at nominal positions 20 ft, 25 ft, 30 ft, 35 ft, 38 ft.
A known flipper 89 is seen in its retracted position attached to the end of a second portion 5. The operation of such flippers is typically as follows. There is an arm 121 mounted on a hydraulic or electric motor 122 itself fixed inboard of the corner or end of an adaptor. In this embodiment the flipper is attached not to the first portion 7 but to the ends of the second portion 6 of the adaptor. As known the arm can be rotated through an arc E of about 180 degrees by the motor from a vertical upward facing position as shown recessed within the plan profile of rectangular adaptor 2 to a deployed vertically aligned downward position shown in dotted detail 121′ out board of the plan profile of the adaptor. The arm 121′ in the down position is shaped with flute 123, 123′ flaring perhaps 200 mm outwards so that when lowered over the plan profile of a container 9 to be lifted by the spreader, guides the spreader from an offset misaligned position to an aligned position neatly over the rectangular plan profile of the container until the connectors 4 of the spreader can engage with the sockets 8 in the top of the container 9. Typically there are flippers at at least two corners of the adaptor and sometime flippers located at each corner. However in the present embodiment, it is envisaged that because the second portion can carry the flipper 89 outboard of the containers 9, 9′ by some substantial distance, guiding of the adaptor to close proximity of the container can be done with a movement combining the deployment of the flipper arm 121 and horizontally actuation of the second portions. However where two containers are located side by side but with varying gaps between them no flippers can be fitted to locate the second container. To overcome this once the flippers are in contact with the corners of the first container, the second portions are extended or retracted until all connectors locate over the sockets of both containers and the beams lowered to allow them to engage the sockets. Alternatively just one flipper on one corner of one second portion may suffice (as shown in
In
The second portions of the two beams of the adaptor can move independently or be connected mechanically by a drive mechanism (shaft, chain, etc.) connected between one beam and the other passing through, for example, the longitudinal connecting beams if any.
Coordination of the second portions of the beams can be via direct mechanical drives or if driven independently by electronic positioning sensors signalling to a computer control which in turn signals to the drive system to activate the displacement of each second portion. In this way each second portion and connector can be independently controlled or coordinated through computer programming rather than by mechanical design. Furthermore the crane or lifting machine driver may be provided with a control panel which indicates the weight of the containers to be lifted and the gap between them. A tilt detecting device can be used to indicate any off centre tilting of the adaptor and its payload which signals to the drive of the counterbalance weight and urges it one way or the other to move the centre of mass of the adaptor and payload more centrally under the crane frame.
Power can be supplied to the actuators from hydraulic power or electrical power typically available from the parent spreader. However given the low power requirement of the adaptor with its horizontal telescoping second portions this power can also be provided via on board rechargeable batteries carried on the adaptor, charging via mains or solar cells.
In
In an adaptor in which the second portion or portions of the beams are moved relative to the first portions by hydraulic actuator means, the actuator means may also conveniently be used as the cushioning means to absorb any impacts sustained by the second portion or portions during use of the adaptor. Also in such an hydraulically actuated arrangement the mounting of the hydraulic rams on the lifting beam portions may provide at least part of the cushioning means. Further free play in the hydraulic ram mounting may be arranged to allow the first and second portions of the lifting beams to move relative to each other thus easing the entry connectors into the sockets of the corner fittings.
The adaptor may also be provided with one or more cameras which provide a crane or lifting machine operator with a view of the spacing between adjacent containers allowing the operator to adjust this spacing as required during lifting and lowering of the containers by the adaptor.
It will be seen from the above that the adaptor of the present invention is a lightweight container lifting arrangement which can lift containers in a side by side configuration and can vary the transverse spacing of the containers during the lifting procedure to, for example, allow the containers to be straddled by a gantry crane when laid on a quayside or ship's deck. Where existing typical tandem lift spreaders comprise a head block, a carrying frame with connecting beams and cross beams, and two complete individual spreaders again each with beams and connecting beams for connecting to two side by side containers, the adaptor of the present invention can comprise as little as two beams only connected to an existing single spreader thus saving the substantial weight of structural steel.
The adaptor can also lift two or more containers at once and can easily switch to lifting single containers without switching spreaders. The adaptor can connect quickly to existing spreaders or head blocks without need to change them, can be quickly disconnected from a spreader without special training and located on the quayside or on the deck of a ship or stack of containers. The adaptor is also versatile enough to pick up two or more containers side by side and move them sideways to create gaps between them for access and be able to place them on deck supports of differing locations and requires, very little power to be operated particularly when spreading the containers apart so that on board batteries could be used throughout the daily cycle. The adaptor can also be used with known twin-lift spreaders and tandem lift spreaders to further enhance their multi-container lifting capability and even be used in tandem themselves to pick up four columns of containers. The adaptor can be made to navigate above and below deck within cell guides, pick up unbalanced loads in adjacent containers, be suitable for use with automated cranes, require only one longitudinal connecting beam yet lift more than two containers side by side ensuring lightweight low cost construction, and can be shipped to a destination user port in a disassembled form within a known shipping container.
Actuation of the second portions of each beam can be independent of each other enabling the second portions of one beam or one portion of one beam to extend more than the other should two containers not be perfectly aligned in parallel. Similarly actuation of the several connectors can be made independent of each other together with sensing of the position of the blocking pins. With an electronically controlled system, the independent operation and actions and the overruling of the safety signals delivered by position sensors of the various connectors, rams, actuators, blocking pins is envisaged to be achieved by re-programming of the electronic control system, thus not necessarily requiring re-engineering of the mechanisms.
Number | Date | Country | Kind |
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1702669 | Feb 2017 | GB | national |
1710914 | Jul 2017 | GB | national |
1719694 | Nov 2017 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/000021 | 2/8/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/150153 | 8/23/2018 | WO | A |
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Number | Date | Country | |
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20200055711 A1 | Feb 2020 | US |