The invention relates to a lifting sling system for connecting various loads to a lifting hook, such as a crane hook or a hook operated by some other lifting machinery. The system comprises a set of lifting sling units each consisting of a number of inseparable parts including a coupling member, to be coupled to the lifting hook, one or more sling leg portions, and a connector at the end of each sling leg portion, the lifting sling system permitting selective coupling of at least one of the lifting sling units, at a lifting site, to the lifting hook. The lifting sling system also includes an information carrier containing information concerning specific work load limits to be observed.
A currently used lifting sling system of this kind is illustrated in
The lifting capacity of each sling unit, normally called the Working Load Limit (WLL), is based on the chain dimension, the number of legs which are all assumed to carry an equal part of the load and the angle of each leg to the vertical, and is indicated on a metal sling tag, which is permanently attached to the master link or elsewhere at the top of each lifting sling unit. In general, when there are different loads to be handled, e.g. with mobile cranes, every crane needs to be equipped with four different and separate lifting sling units containing one, two, three and four legs, respectively, as illustrated in
For multi-leg lifting sling units, there are different methods of rating and presenting the working load limit (WLL). Table 2A (below) illustrates the rating for a special use, where all legs carry an equal load, and the legs have an angle of 45° to the vertical:
Thus, all legs should carry an equal load, also for four-leg sling units. Special measures are required to make sure that the legs in a four-leg sling do in fact carry an equal load. The leg angle to the vertical can be selected to any reasonable value, but in this particular example, the WLL is based on an angle of 45°.
In table 2B, below, there is shown the rating for general use, where all legs should carry an equal load for sling units with two and three legs, respectively:
On the other hand, for four-leg sling units, only three legs are considered to carry the load, because no special measures are taken for equal distribution of the load. Also, in this example, WLL is indicated for two angles to the vertical, viz. 45° and 60°, respectively.
As an alternative (not shown), the WLL can be rated based on the leg angle to the horizontal (rather than the vertical).
Long term experience from lifting sling systems of the kind described above have shown some safety risks as well as inefficiencies in respect of practical operation and costs.
The lifting sling units for big size chains with units having three or four legs are very heavy to handle manually, especially when attaching such a sling unit to a lifting hook. Table III, below, indicates the typical weight, for different chain sizes, of a lifting sling unit including a master link, joining members and the various chain legs, each having a length of about 1.5 m. These weights have to be lifted manually at the lifting site.
Such heavy weights will of course involve a safety risk for those who manually handle the lifting sling units.
Moreover, it frequently happens that a particular lifting sling unit, intended for use with all leg portions being active, is fitted to the load with only a few leg portions. Then, the partial load taken up by each active leg portion, will be substantially higher than the intended one, and also being indicated on the associated sling tag. In such a case, the actual load on each sling leg portion is higher. Consequently there will be a risk of overloading even if the operator observes the working load limits indicated on the sling tag. As an example, in table 2A above, the working load limit for a three leg chain sling unit of chain size 10 mm is 8.4 tons. However, in case only two legs are used for lifting and one leg portion is idle, the actual maximum load should be 5.6 tons, a value which does not appear on the sling tag being used in the prior art systems. Clearly, this involves a clear risk of overload.
Another risk involved in using multileg lifting sling units, where some of the leg portions are hanging idle during the lifting operation, the remaining leg portions will be allowed to swing around in the air without control, thereby possibly hitting people in their heads or being inadvertently caught by other objects or edges. Of course, this will bring about a serious risk for accidents and personal injuries during the lifting operation.
As a matter of economy and efficiency, it is desirable to keep down the weight of the lifting sling equipment, especially for mobile cranes and cranes mounted on lorries and the like, thereby saving fuel and increasing the active transportation capacity. From this point of view, there is a need for higher flexibility and a minimum amount of equipment. In the prior art example illustrated in
Moreover, as illustrated in
With this background, a primary object of the present invention is to increase the operational safety of the lifting sling system.
Another object is to reduce the number of parts included in the system, thereby reducing costs and increasing the overall efficiency.
According to the present invention, the above stated objects are met for a lifting sling system having the features stated in claim 1. Accordingly, the system includes only a small number of lifting sling units, including at the most two (zero, one or two) units with only a single sling leg portion and one, two or three lifting sling units each having a pair of sling leg portions. There should be no lifting sling unit in the system having more than two sling leg portions, there being at least one permissible combination with a total of two sling leg portions but no permissible combination of lifting sling units having more than a total of four sling leg portions. The various lifting sling units are adapted for selective coupling a particular load to the lifting hook in accordance with information provided on an information carrier, such as a sling tag, being permanently attached to the lifting sling system. Possibly, the lifting sling system also includes at least one further information carrier as a free component containing the same information as the one which is permanently attached to a member forming a part of the lifting sling system.
In this way, the number of different lifting sling units will be kept to a minimum, and each lifting sling unit will be relatively light in weight and easy to handle.
Preferably, the system also comprises one, two or three head link assemblies, each head link assembly having a head link dimensioned to be hung onto the lifting hook and adapted for quick-coupling to at least one or two of the lifting sling units. Possibly, the head link assembly includes one or two sub-links, e.g. having a flattened portion with reduced thickness so as to enable quick coupling thereof, at the lifting site, to a coupling member of an associated lifting sling unit.
An important aspect of the present invention is to provide an information carrier, such as a lifting sling tag, for use in a lifting sling system with no more than two single lifting sling units and at least one but no more than three dual lifting sling units, the information carrier providing information addressed to any user of the system at a lifting site, concerning permitted work load limits to be observed for a small number of combinable lifting sling units. Hereby, it will be ensured that the indicated working load limits will not be exceeded in practice, and also that the capacity of the lifting sling units can be used in an optimal way.
Further advantages and features of the invention will be apparent from the detailed description below, reference being made to the accompanying drawings.
a, 1b an 1c illustrate schematically a prior art lifting sling system including lifting sling units with different numbers of leg portions in each unit;
a illustrate schematically a first embodiment of a
lifting sling system according to the present invention;
a, 6b and 6c illustrate various head-link assemblies included in a lifting sling system according to the present invention;
a, 7b and 7c illustrate schematically three embodiments of a coupling member which is quick-connectable to a head link assembly;
In
Similarly, each dual lifting sling unit 20 consists of five pre-assembled, inseparable members being permanently connected to each other, viz. a dual coupling member in the form of a hook 21, which is quick-connectable to the lifting hook 1 via the closed head-link 30, a pair of sling legs 22 connected to the dual coupling hook 21, and two connectors in the form of hooks 23 at the end of each sling leg for connection to the load at the lifting site.
The quick-connectable hooks 11, 21 and the head-link 30 are of the kind disclosed generally in EP 868386 B1. Thus, the head-link 30 has a flattened portion 31 with reduced thickness, and the hook 11 and 21, respectively, has a hook portion with a limited hook opening 11A and 21A, respectively, fitting snugly onto the flattened portion of the head-link. Thus, the hook opening 11a, 21a is smaller than the material thickness of the head-link 30 but larger than the reduced thickness at said flattened portion 31.
In use, at a lifting site, one or two of these lifting sling units 10, 20 are coupled to the head-link 30, which in turn can be hung onto the lifting hook 1. Thus, with this lifting sling system consisting of the head-link 30, the single lifting sling unit 10 and the two dual lifting sling units 20, it is possible to select a suitable combination of lifting sling units so as to obtain a required number of sling leg portions to be coupled to a load, namely one single leg portion, using the lifting sling unit 10, two leg portions, using one of the dual lifting sling units 20, three leg portions, using the single lifting sling unit 10 and one of the dual lifting sling units 20, or four leg portions, using the two dual lifting sling units 20.
An information carrier in the form of a sling tag 32 is permanently attached to the head-link 30. The sling tag has clear markings showing the various possible combinations of the lifting sling units, and the associated working load limits to be observed for each such combination. As appears at the upper left part of
According to the invention, it is essential that the lifting sling system includes only a small number of lifting sling units so as to keep down the amount of hardware. Another essential feature is that there should be no heavy lifting sling units. So the maximum number of sling leg portions in a lifting sling unit is two, and there is no lifting sling unit with more than two leg portions.
As illustrated in
In
With this embodiment, it is possible to use only the single lifting sling unit 10, only the dual lifting sling unit 20 or a combination of these lifting sling units 10, 20, as illustrated in the upper part of
Another embodiment with only two lifting sling units is shown in
In
With such differentiation of the chain size among the lifting sling units, it is possible to carry approximately the same total load with one, two, three or four leg portions, as clearly indicated on the sling tag 32′ to the right in
With a lifting sling system as illustrated in
It will be apparent that the total number of sling leg portions, and the total weight of the lifting sling system according to the invention, is substantially reduced in comparison to the prior art systems (compare
Still, the safety is increased, since the user will have a clear indication of the permissible combinations on the sling tag being an integral part of the system, irrespective of the particular combination being used.
Furthermore, of course, the weight of each lifting sling unit 10, 20, 10′ or 20′ to be handled is much less than the prior art combinations involving three or four sling leg portions.
It is not absolutely necessary to use a closed head-link 30, as shown in
Alternatively, it may be advantageous to use a head-link assembly having one (
In
Another hook 21″ with a slightly different latch member 28 is shown in
The quick coupling may thus be achieved by means of a flattened head-link or sub-link, or by way of coupling hook member having a gap accommodating the full cross-sectional diameter of a head-link or a sub-link but being provided with a locking member, e.g. of the kind shown in
In
The lifting sling system may include one or more additional sling tags or information carriers which constitute freely movable components and containing substantially the same information as the information given on the information carriers being permanently attached to one or several members forming integral parts of the lifting sling system.
The sling tag of
It is also important that the various parts of a particular lifting sling system are identified or marked so as to indicate that each unit belongs to a certain lifting sling system. Such marking can be made by colour coding with the same colour to be applied e.g. on top of each lifting sling unit and on each head-link assembly. Alternative, special tags or sleeves may be attached on or around each unit. Such tags or sleeves may alternatively be provided with numbers or letter codes indicating the particular lifting sling system.
Instead of chains, it would be possible to use wire ropes or fibre slings, such as fibre round slings or fibre webbing belts, for the leg portions of each sling unit. Of course, the quick-coupling members may be constituted by other members than hooks. Also, the terminal ends of each leg portion may be attached to other kinds of connectors or coupling members for secure attachment to a particular load.
Finally, as illustrated in
Accordingly, as compared to prior art systems, the total number of lifting sling units and associated components is kept to a minimum.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE05/01480 | 10/6/2005 | WO | 00 | 7/9/2008 |