The technical field relates to wind turbine tower assemblies and, more particularly, to a lifting system for wind turbine towers and a method for erecting a wind turbine tower.
Towers for wind turbines are typically manufactured in sections or parts which are placed concentrically over each other and bolted together. For erecting and dismantling the towers, heavily over-sized cranes are typically required. The cost of the cranes and the logistics required to erect and dismantle a wind turbine tower increases with the height of the tower. In addition, larger cranes may be difficult to transport in rural areas, rough terrains, mountainous forest lands, etc.
Generally, wind velocity and consistency increase with altitude. Thus, a wind turbine can often produce more electrical energy, and more consistently, when placed at higher altitude. However, the costs of the wind towers increase with the tower height. At some point, the net revenue from the generated electrical energy decreases with increasing tower height due to the construction costs of the tower. Furthermore, the height of the tower can be limited by the height of the crane that can be used to erect the tower.
Thus, the height of the tower may be limited by the construction costs and/or the height of the crane that can be used, thereby limiting the practical altitude of the wind turbines.
It is therefore an aim of the present invention to address the above mentioned issues.
According to a general aspect, there is provided a wind turbine tower assembly comprising: a structural tower having an elongated tower frame with at least one longitudinally-extending rail member; and a translatable crane assembly having a crane frame slidably engageable with the at least one longitudinally-extending rail member and translatable along the elongated tower frame of the structural tower and a crane mounted to the crane frame.
In an embodiment, the crane is pivotally mounted to the crane frame and selectively configurable in a non-operative configuration and a plurality of operative configurations.
In an embodiment, the crane comprises a boom and a gantry pivotally mounted to the crane frame.
In an embodiment, the structural tower comprises a central section and a plurality of peripheral sections extending radially from the central section and the at least one longitudinally-extending rail member comprises at least two longitudinally-extending rail members, each one of the longitudinally-extending rail members extending between two adjacent ones of the peripheral sections. The crane frame can surround at least one of the peripheral sections of the structural tower.
In an embodiment, the structural tower comprises a plurality of tower sections superposed to one another and secured together, each one of the tower sections comprising a section of the at least one longitudinally-extending rail member, the sections of the at least one longitudinally-extending rail member being aligned to define the at least one longitudinally-extending rail member extending along the structural tower.
In an embodiment, the translatable crane assembly further comprises at least one translation actuator mounted to the crane frame and actuable in consecutive reciprocating movements for translating the crane frame along the structural tower.
In an embodiment, the at least one longitudinally-extending rail member comprises a slotted track with a plurality of apertures and the crane frame comprises at least one pawl engageable with the apertures to allow translation in a single direction. The crane frame can comprise at least one sliding block connected to the at least one translation actuator. The at least one of the pawls can comprise at least two sets of pawls with a first one of the sets of pawls being mounted to the at least one sliding block and a second one of the sets of pawls being mounted to a crane supporting section of the crane frame. The wind turbine tower assembly can further comprise at least one brake assembly connected to the at least two sets of pawls and operative to configure the at least two sets of pawls in an operative configuration allowing translation in a single direction and a non-operative configuration allowing translation in both directions.
In an embodiment, the crane frame comprises bearing assemblies engageable with the at least one longitudinally-extending rail member. In an embodiment, the crane frame comprises at least two bearing assemblies, each one being engageable with a respective one of the longitudinally-extending rail member.
In an embodiment, the crane frame comprises a brake assembly configurable in an engaged configuration to secure the crane frame at a position along the structural tower and a disengaged configuration to allow translation of the crane frame along the structural tower.
According to another general aspect, there is provided a translatable crane assembly for a structural tower having at least one longitudinally-extending rail member. The translatable crane assembly comprises: a crane frame slidably engageable with the at least one longitudinally-extending rail member and a crane mounted to the crane frame.
In an embodiment, the crane is pivotally mounted to the crane frame and selectively configurable in a non-operative configuration and a plurality of operative configurations.
In an embodiment, the crane comprises a boom and a gantry pivotally mounted to the crane frame.
In an embodiment, the crane frame further comprises at least one translation actuator and actuable in consecutive reciprocating movements for translating the crane frame along the structural tower.
In an embodiment, the at least one longitudinally-extending rail member comprises a slotted track with a plurality of apertures and the crane frame comprises at least one pawl engageable with the apertures to allow translation in a single direction. The crane frame can comprise at least one sliding block connected to the at least one translation actuator. The at least one of the pawls can comprise at least two sets of pawls with a first one of the sets of pawls being mounted to the at least one sliding block and a second one of the sets of pawls being mounted to a crane supporting section of the crane frame. The translatable crane assembly can further comprise at least one brake assembly connected to the at least two sets of pawls and operative to configure the at least two sets of pawls in an operative configuration allowing translation in a single direction and a non-operative configuration allowing translation in both directions.
In an embodiment, the crane frame comprises at least one bearing assembly engageable with the at least one longitudinally-extending rail member. In an embodiment, the crane frame comprises at least two bearing assemblies, each one being engageable with a respective one of the longitudinally-extending rail member.
In an embodiment, the crane frame comprises a brake assembly configurable in an engaged configuration to secure the crane frame at a position along the structural tower and a disengaged configuration to allow translation of the crane frame along the structural tower.
According to still another general aspect, there is provided a method for mounting a translatable crane assembly having a crane frame and a crane to an upper end of a structural tower. The method comprises: engaging the crane frame having a crane mounted thereto with the structural tower, the crane being configured in a non-operative configuration; translating vertically the crane frame along the structural tower towards the upper end of the structural tower; and configuring the crane in an operative configuration.
In an embodiment, configuring the crane in the operative configuration comprises pivoting upwardly at least one of a boom and a gantry of the crane.
In an embodiment, engaging the crane frame comprises engaging at least one bearing assembly of the crane frame with at least one longitudinally extending rail member mounted to the structural tower; and translating vertically the crane frame comprises slidingly displacing the crane frame along the at least one longitudinally extending rail member.
In an embodiment, translating vertically the crane frame comprises actuating at least one translation actuator mounted to the crane frame in consecutive reciprocating movements.
In an embodiment, the structural tower comprises a central section and a plurality of peripheral sections extending radially from the central section and the at least one longitudinally-extending rail member comprises at least two longitudinally-extending rail members. Engaging the translatable crane can further comprise engaging the crane frame with two longitudinally-extending rail members extending between two adjacent ones of the peripheral sections.
In an embodiment, the crane frame surrounds at least one of the peripheral sections of the structural tower.
According to a further general aspect, there is provided a method for erecting a structural tower, the method comprising: (a) providing a plurality of tower sections; (b) engaging a translatable crane assembly with a lower one of the tower sections; (c) engaging a second one of the tower sections with a cable operatively engaged with the translatable crane assembly; (d) hoisting the second one of the tower sections towards an upper end of the lower one of the tower sections; (e) securing the second one of the tower sections to the lower one of the tower sections; and (f) translating the translatable crane assembly vertically along the secured tower sections towards an upper end thereof.
In an embodiment, the method further comprises: engaging another one of the tower sections with the cable; hoisting the other one of the tower sections towards the upper end of the secured tower sections; securing the other one of the tower sections to the upper end of the secured tower sections; and translating the translatable crane assembly vertically along the secured tower sections towards the upper end thereof.
In an embodiment, the method further comprises carrying sequentially the step of engaging another one of the tower sections with the cable to the step of translating the translatable crane assembly vertically along the secured tower sections towards the upper end thereof until a predetermined height of the structural tower has been reached.
In an embodiment, engaging the translatable crane assembly with the lower one of the tower sections further comprises engaging a crane frame with at least one longitudinally extending rail member extending along the lower one of the tower sections. Engaging the crane frame can also comprise engaging at least one bearing assembly of the crane frame with the at least one longitudinally extending rail member mounted to the structural tower; and translating vertically the translatable crane assembly comprises slidingly displacing the crane frame along the at least one longitudinally extending rail member.
In an embodiment, the translatable crane assembly comprises a crane configurable in a non-operative configuration and a plurality of operative configurations and wherein the cable is operatively engaged with the crane, the method further comprises configuring the crane in the non-operative configuration before engaging the translatable crane assembly with the lower one of the tower sections.
In an embodiment, the second one of the tower sections further comprises at least one longitudinally extending rail member, and securing the second one of the tower sections to the lower one of the tower sections further comprises aligning the at least one longitudinally extending rail member of the lower one of the tower sections with the at least one longitudinally extending rail member of the second one of the tower sections. Each one of the tower sections can further comprise at least one longitudinally extending rail member and securing the other one of the tower sections to the upper end of the secured tower sections can comprise aligning the at least one longitudinally extending rail member of the tower sections.
In an embodiment, the method further comprises a step of translating the translatable crane assembly towards an upper end of the lower one of the tower sections and configuring the crane in an operative configuration before engaging a second one of the tower sections with the cable. Configuring the crane in the operative configuration can comprise pivoting upwardly at least one of a boom and a gantry of the crane.
In an embodiment, the structural tower comprises a central section and a plurality of peripheral sections extending radially from the central section and the at least one longitudinally-extending rail member comprises at least two longitudinally-extending rail members, and wherein engaging the translatable crane assembly further comprises engaging the translatable crane assembly with two longitudinally-extending rail members extending between two adjacent ones of the peripheral sections. The translatable crane assembly can surround at least one of the peripheral sections of the structural tower when engaged therewith. In an embodiment, hoisting the second one of the tower sections further comprises actuating the crane assembly to wind up the cable.
In an embodiment, translating vertically comprises actuating at least one translation actuator mounted to the translatable crane assembly in consecutive reciprocating movements.
According to another general aspect, there is provided a method for hoisting a wind turbine component to an upper end of a structural tower, the method comprising: engaging a translatable crane assembly with the structural tower at a lower end thereof; translating the translatable crane assembly along the structural tower towards an upper end thereof; engaging the wind turbine component with a cable operatively engaged with the translatable crane assembly; and hoisting the wind turbine component with the translatable crane assembly.
In an embodiment, the wind turbine component comprises a nacelle and the nacelle is hoisted to the upper end of the structural tower, the method further comprises: securing the nacelle to the upper end of the structural tower.
In an embodiment, engaging the translatable crane assembly with the structural tower at the lower end thereof comprises engaging a crane frame with at least one longitudinally extending rail member extending along the structural tower.
In an embodiment, the translatable crane assembly comprises a crane configurable in a non-operative configuration and a plurality of operative configurations and the method further comprises configuring the crane in the non-operative configuration before engaging the translatable crane assembly with the structural tower.
In an embodiment, engaging the wind turbine component with the cable further comprises configuring the crane in a configuration by pivoting upwardly at least one of a boom and a gantry of the crane.
In an embodiment, translating translatable crane assembly comprises actuating at least one translation actuator mounted to the translatable crane assembly in consecutive reciprocating movements.
In an embodiment, engaging the translatable crane assembly comprises engaging at least one bearing assembly of the translatable crane assembly with the at least one longitudinally extending rail member mounted to the structural tower; and translating the translatable crane assembly comprises slidingly displacing the translatable crane assembly along the at least one longitudinally extending rail member.
In an embodiment, the structural tower comprises a central section and a plurality of peripheral sections extending radially from the central section and the at least one longitudinally-extending rail member comprises at least two longitudinally-extending rail members, and engaging the translatable crane assembly further comprises engaging the translatable crane assembly with two longitudinally-extending rail members extending between two adjacent ones of the peripheral sections. The crane frame can surround at least one of the peripheral sections of the structural tower when engaged therewith.
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Referring now to the drawings and, more particularly, referring to
The structural tower 22 has a substantially clover shape with three leafs extending peripherally of a central section, as it will be described in more details below. The cross-sectional area of the structural tower 22 tapers from the lower end 24 towards the upper end 26, i.e. the cross-sectional area is wider near the lower end 24 than the upper end 26.
In an alternative embodiment (not shown), it is appreciated that the shape of the structural tower 22 including its cross-sectional shape can vary from the embodiment shown. For instance and without being limitative, it can have a tubular cross-section along its entire length or along a section thereof.
In a cross-sectional view, the structural tower 22 has an elongated tower frame which can be divided into one central section 36 and three peripheral sections 38 extending radially and peripherally from the central section 36. As shown in
Each one of the peripheral sections 38 further comprises an inner framework 42. Even if
The peripheral sections 38 can further include two side walls (not shown) extending towards the central section 36 from one of the longitudinal side edges of the convex-shaped walls 44. As the convex-shaped walls 44, the side walls can comprise two longitudinal side edges, spaced apart from one another. A first one of the longitudinal side edges, the peripheral longitudinal side edge, is juxtaposed to one of the longitudinal side edges of the convex-shaped wall 44 and a second one of the longitudinal side edges, the inner longitudinal side edge, is juxtaposed to an inner longitudinal side edge of a side wall of an adjacent one of the peripheral sections 38. In other words, the inner longitudinal side edges of the side walls are connected to another inner longitudinal side edge of another side wall, adjacent thereto. The connecting inner edges of the two side walls are located inwardly of the convex-shaped walls 44. The two connecting side walls define the inner V-shaped angle and the structural concavity 40.
In the embodiment shown, the convex-shaped walls 44 are configured in a tapered configuration from the lower end 24 to the upper end 26 of the structural tower 22. In the embodiment shown in
Convex-shaped walls 44 and side walls, if any, can include a plurality of wall panels, as shown in
In the embodiment shown, the structural members extending inwardly from their respective convex-shaped wall 44 extend substantially parallel to one another. However, in alternative embodiments (not shown), they can diverge from one another. In a non-limitative embodiment, they can diverge from one another and define an angle up to about 20° with a configuration wherein they extend substantially parallel to one another, i.e. an angle of up to about 40° is defined between both inwardly-extending structural members. In still an alternative embodiment, the inwardly-extending structural members can converge towards one another from the periphery towards the central section 36.
In the embodiment shown, the central section 36 has a substantially circular cross-section. However, one skilled in the art will appreciate that the shape of the central section 36 can vary from the embodiment shown.
Referring now to
In an embodiment shown, the structural tower 22 can be free of side walls and the peripheral sections 38 can be connected to one another solely by the inner framework 42. In an alternative embodiment, the structural tower 22 can include side walls covering the inwardly-extending structural members. In an embodiment, the side walls are not structural components of the structural tower 22 but cover the inner framework 42 for aesthetic purposes.
The number of peripheral sections 38 can vary from the embodiment shown. For instance, the structural tower 22 can include two or more peripheral sections 38 extending peripherally from a central section 36. In an embodiment, the structural tower 22 can include three or more peripheral sections 38 extending peripherally from the central section 36. The shape of the central section 36 and the peripheral sections 38 can vary from the embodiment shown.
The structural tower 22 further includes longitudinally-extending rail members 66. The longitudinally-extending rail members 66 extend longitudinally between two adjacent peripheral sections 38 of the structural tower 22, inwardly of the convex-shaped walls 44. The rail members 66 are designed to support a translatable crane assembly 68 for hoisting the wind turbine and blade assembly 27 or other components to the upper end 26 of the structural tower 22. The translatable crane assembly 68 can also be used to erect the structural tower 22 by hoisting and supporting upper tower sections thereof, as will be described in more details below.
The longitudinally-extending rail members 66 are located in two of the structural concavities 40 of the structural tower 22, between two adjacent peripheral sections 38. The longitudinally-extending rail members 66 are mounted along the longitudinal junction 50 of the adjacent peripheral sections 38. In the embodiment shown, the structural tower 22 comprises two longitudinally-extending rail members 66. It is appreciated that the structural tower 22 can include more than two longitudinally-extending rail members 66. In the embodiment shown, the longitudinally-extending rail members 66 extend from the lower end 24 to the upper end 26 of the structural tower 22. In an alternative implementation, the longitudinally-extending rail members 66 can extend only along a section of the structural tower 22. In an embodiment, the longitudinally-extending rail members 66 extend substantially parallel to one another.
Referring to
The crane frame 70 further comprises two horizontally-extending frame members 74 supporting a pivotable crane 76 and having a proximal end connected to a respective one of the vertically-extending frame members 72, two diagonally-extending frame members 78 connecting together distal ends of the vertically-extending frame members 72 and the horizontally-extending frame members 74, and transversal frame members 80 connecting the horizontally-extending frame members 74 together and supporting a winch assembly of the translatable crane assembly 68, as will be described in more details below.
The translatable crane assembly 68 and, more particularly, the crane frame 70 further comprises translation actuators for translating the crane frame 70 along rail members 66 of the structural tower 22. Translation actuators (or mechanisms), such as and without being limitative a high-lift jack or cable assembly, can be used. In an embodiment, the translatable crane assembly 68 also includes at least one brake assembly (not shown) mounted to the crane frame 70. The brake assembly is configurable in an engaged configuration to secure the crane frame 70 at a position along the structural tower 22 and a disengaged configuration to allow translation of the crane frame 70 along the structural tower 22. Thus, when the translation actuator is actuated to translate the translatable crane assembly 68 along the structural tower 22, the brake assembly is configured in the disengaged configuration. Otherwise, the brake assembly is configured in the engaged configuration to prevent displacement of the translatable crane assembly 68 along the structural tower 22.
In the embodiment shown, for translating the translatable crane assembly 68 and, more particularly, the crane frame 70 along the structural tower 22, or a section thereof, each one of the vertically-extending frame members 72 comprises a sliding block 100 slidably engaged therewith. The sliding block 100 can translate along the vertically-extending frame members 72 between a lower configuration and an upper configuration. In the lower configuration, the sliding block 100 is slightly above a lower end of the vertically-extending frame members 72 while in the upper configuration, the sliding block 100 is slightly below an upper end of the vertically-extending frame members 72.
As mentioned above, the lower end and the upper end of the vertically-extending frame members 72 are slidably engaged with the longitudinally-extending rail members 66. Each one of the translation actuators 102 has a first end pivotally mounted to a respective one of the sliding block 100 and extends through an aperture defined through a respective one of the vertically-extending frame members 72, close to the upper end. In the embodiment shown, the translation actuator 102 comprises a hydraulic cylinder configurable between a compacted configuration (
Each one of the longitudinally-extending rail members 66 comprises a slotted track with a plurality of apertures 104 defined therein. The vertically-extending frame members 72 comprise pawls engageable with the apertures 104 defined in the rail members 66. In an embodiment, at least one pawl is provided close to the upper end of the vertically-extending frame members 72 and at least one pawl is provided close to the lower end of the vertically-extending frame members 72. Each one of the sliding blocks 100 is also provided with at least one pawl engageable in the apertures 104 of the rail members 66. Thus, the translatable crane assembly 68 is provided with at least two sets of pawls. A first one of the sets is mounted to the sliding blocks 100 and a second one of the sets is mounted to the crane supporting section of the crane frame 70 and, in the embodiment shown, the vertically-extending frame members 72. The pawl and apertures 104 are engageable together to allow translation in only one direction, towards the upper end of the structural tower 22, or a section thereof, and prevent translation in the opposite direction, towards the lower end.
To hoist the translatable crane assembly 68, the translation actuators 102 are configured from the compacted configuration into the expanded configuration. Since the barrels of the translation actuators 102 are secured to the vertically-extending frame members 72, the pistons of the translation actuators 102 are secured to the sliding blocks 100, and the pawls of the sliding blocks 100 are engaged with the apertures 104 of the rail members 66, which prevent translation towards the lower end of the structural tower 22, the vertically-extending frame members 72 are translated upwardly while the sliding blocks 100 remain at the same height along the structural tower 22. Then, the translation actuators 102 are reconfigured in the compacted configuration. The pawls of the vertically-extending frame members 72 are then engaged with the lower adjacent apertures to prevent downward translation of the translatable crane assembly 68. By reconfiguring the translation actuators 102 in the compacted configuration, the sliding blocks 100 are translated upwardly towards the upper end of the vertically-extending frame members 72. During this step, the translatable crane assembly 68 remains at the same height along the structural tower 22, or the section thereof. When the translation actuators 102 are reconfigured from the compacted configuration into the expanded configuration, the pawls of the sliding blocks 100 are then engaged with the lower adjacent apertures to prevent downward translation of the translatable crane assembly 68. These steps are repeated until the translatable crane assembly 68 reaches a predetermined position along the structural tower 22, or a section thereof.
To translate the translatable crane assembly 68 downwardly along the structural tower 22, each one of the pawls is associated with a suitable mechanism to override the engagement of the pawl with the apertures 104 of the rail members 66. For instance, the pawls of the vertically-extending frame members 72 are first configured in a non-operative configuration (i.e. a configuration allowing translation in both directions) while maintaining the pawls of the sliding blocks 100 in an operative configuration (i.e. a configuration allowing translation in only one direction and preventing translation in the opposed direction). By configuring the pawls of the vertically-extending frame members 72 in the non-operative configuration, the translatable crane assembly 68 translates downwardly along the structural tower 22, or a section thereof. During this step, the sliding blocks 100 remain at the same height along the structural tower 22, or the section thereof, since their pawls are configured in the operative configuration and engaged with the apertures 104 of the rail member 66. Then, the pawls of the vertically-extending frame members 72 are reconfigured in the operative configuration and the pawls of the sliding blocks 100 are configured in the non-operative configuration. The pawls of the vertically-extending frame members 72 are then engaged with the lower adjacent apertures to prevent downward translation of the translatable crane assembly 68. The sliding blocks 100 translate downwardly until they reach the lower configuration with respect to the vertically-extending frame members 72 and are then reconfigured in the operative configuration. During downward translation of the sliding blocks 100, the translatable crane assembly 68 remains at the same height along the structural tower 22, or the section thereof.
Thus, when translating the translatable crane assembly 68 upwardly, at least one of the sets of pawls, either the first set or the second set, is configured in the operative configuration and engaged with one of the apertures defined in the rail member 66. The other set of pawls, which is translated upwardly relative to the rail member 66, is consecutively disengaged from one of the apertures and engaged with another one of the apertures located above. Once the sliding block 100 has reached, for instance, either the lower or the upper configuration, the set of pawls which was translated upwardly is configured in the operative configuration and engaged with one of the apertures defined in the rail member 66 and the other set of pawls is then consecutively disengaged from one of the apertures and engaged with another one of the apertures located above. The sequence is repeated until the translatable crane assembly 68 reaches a predetermined position along the structural tower 22. When translating the translatable crane assembly 68 upwardly, the sets of pawls are configured in the operative configuration and at least one of them is engaged with one of the apertures defined in the rail member 66 and at least one of the sets of pawls is consecutively disengaged from one of the apertures and engaged with another one of the apertures located above.
When translating the translatable crane assembly 68 downwardly, at least one of the sets of pawls, either the first set or the second set, is configured in the operative configuration and engaged with one of the apertures defined in the rail member 66. The other set of pawls is configured in the non-operative configuration to allow translation in both directions and is moved downwardly relative to the rail member 66. Once the sliding block 100 has reached, for instance, either the lower or the upper configuration, the set of pawls, which was moved downwardly, is configured in the operative configuration and engaged with one of the apertures defined in the rail member 66 and the other set of pawls is configured in the non-operative configuration and moved downwardly relative to the rail member 66. The sequence is repeated until the translatable crane assembly 68 reaches a predetermined position along the structural tower 22. When translating the translatable crane assembly 68 downwardly, at least one of the sets of pawls is configured in the operative configuration and engaged with one of the apertures defined in the rail member 66 and at least one of the sets of pawls is configured in the non-operative configuration and moved downwardly.
In an alternative embodiment, it is appreciated that other reciprocating actuators can be used as translation actuators 102 than the hydraulic cylinders described above. Furthermore, the brake assembly can differ from the pawl and ratchet assembly described above.
The translatable crane assembly 68 further comprises the pivotable crane 76, which is pivotally mounted to the crane frame 70 and, more particularly, the two horizontally-extending frame members 74. The pivotable crane 76 comprises a pivotable boom 82 and a gantry 84 (or counter-boom). In the embodiment shown, the pivotable boom 82 and the gantry 84 are substantially V-shaped with the gantry 84 being shorter in length than the pivotable boom 82. As shown in
The pivotable crane 76 and, more particularly, the pivotable boom 82 and the gantry 84 are operatively connected to one another and/or to the crane frame 70 through actuators 90, 92, such as and without being limitative, hydraulic cylinders for configuring the pivotable boom 82 and the gantry 84 between a non-operative configuration and a plurality of operative configurations. In the embodiment shown, the gantry actuators comprise two hydraulic cylinders 90 having a first end pivotally mounted to a rear section of the horizontally-extending frame members 74 and a second end pivotally mounted to the gantry 84. The pivotable boom actuators comprise two hydraulic cylinders 92 having a first end pivotally mounted to the gantry 84 and a second end pivotally mounted to the pivotable boom 82.
In the non-operative configuration shown in
Turning now to
Then, the pivotable crane 76 of the translatable crane assembly 68, mounted close to the upper end of the lower tower section 22a, is configured in the operative configuration as shown in
The translatable crane assembly 68 is then translated vertically towards an upper end of the first intermediate tower section 22b, with the pivotable crane 76 being configured either in the operative configuration or the non-operative configuration. Then, the same steps are performed to hoist another intermediate tower section and secure same to the already assembled (or secured) tower sections. A plurality of tower sections 22b, 22c, 22d, 22e, 22f, 22g, 22h, 22i are sequentially hoisted, positioned in a consecutive end-to-end relationship and secured to an adjacent lower one of the tower sections until a predetermined height of the structural tower 22 has been reached. The same steps are performed for hoisting, positioning, and securing the tower sections 22b, 22c, 22d, 22e, 22f, 22g, 22h, 22i. The translatable crane assembly 68 is translated vertically towards an upper end of lastly secured tower section.
In the embodiment shown, the structural tower 22 includes nine tower sections 22a, 22b, 22c, 22d, 22e, 22f, 22g, 22h, 22i; however, in alternative embodiments, the structural tower 22 could include more or less tower sections. Furthermore, the length of each tower section can differ from the embodiment shown and the tower sections of a structural tower 22 could be of non-equal length.
Once the structural tower 22 is fully erected, the crane 76 can be used to hoist and secure a nacelle 94 and rotor blades 96 of the wind turbine assembly to the upper end 26 of the structural tower 22.
Once the nacelle 94 is mounted to the upper end 26 of the structural tower 22, the rotor blades 96 of the wind turbine assembly are hoisted towards the upper end 26 and secured to the nacelle 94.
When the structural tower 22 is fully erected and all the desired wind turbine components, such as but without being limitative, the nacelle 94 and the rotor blades 96, have been hoisted to the upper end 26 of the structural tower 22, the crane 76 is reconfigured in the non-operative configuration, shown in
In the embodiment shown, the translatable crane assembly 68 is operatively engaged with two longitudinally-extending rail members 66 but, in alternative embodiments (not shown) it can be operatively engaged with one or more longitudinally-extending rail members 66.
Moreover, although the embodiments of the wind turbine tower and translatable crane assembly and corresponding parts thereof consist of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential and thus should not be taken in their restrictive sense. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperations thereinbetween, as well as other suitable geometrical configurations, may be used for the wind turbine tower and translatable crane assembly, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art. Moreover, it will be appreciated that positional descriptions such as “above”, “below”, “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures and should not be considered limiting.
Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
This application claims priority under 35USC §119(e) of U.S. provisional patent application 61/730,120, filed on Nov. 27, 2012, the specification of which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2013/050908 | 11/27/2013 | WO | 00 |
Number | Date | Country | |
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61730120 | Nov 2012 | US |