The present disclosure relates generally to track lighting and more specifically to a light assembly connector for insertion into a lighting track.
U.S. Pat. Nos. 4,975,071 and 9,136,659 B2 disclose connectors for insertion into a lighting track.
A lighting assembly connector is configured for being inserted into a lighting track. The lighting assembly connector includes a casing having a width defining a lateral direction and a length defining longitudinal direction. The length is equal to or greater than the width. The casing is definable as including three sections each defining one-third of the length. The three sections include a middle section, a first end section including a first longitudinal end of the casing and a second end section including a second longitudinal end of the casing. The middle section has a greater average width than each of the first end section and the second end section. The casing is electrically insulating. The lighting assembly connector also includes a plurality of electrical contacts extending out of the casing each configured for contacting a respective line of the lighting track; and at least one fastener connected to the casing configured for removably connecting the lighting assembly connector to the lighting track.
The present invention is described below by reference to the following drawings, in which:
Casing 20 is defined by five outer exposed walls 26, 28, 30, 32, 34 (wall 34 is shown in
First side 36 defines an upper end face of casing 20, which is an upper end face of light assembly 10 for facing vertically into a track mounted on the ceiling. First side 36 is intersected by center axis CA and is opposite of the side of casing 20 that is covered by cover 18. In this example, cover 18 is snapped into casing 20 by four cover connectors in the form of prongs 19a—two on side 42 and two on side 44—that protrude vertically from a flat plate shaped base 19b of cover 18 between surfaces 31a, 34a of walls 32, 34 and surface 28c, 28d, 30c, 30d of walls 28, 30. First side 36 has outer dimensions that are defined by the length and width of connector 14. First side 36 is defined by an upper surface 26a of first wall 26, an upper surface 28a of a second wall 28 and an upper surface 30a of a third wall 30, with upper surface 26a defining a majority of first side 36.
Second and third sides 38, 40 define longitudinal ends of casing 20 and each have outer dimensions that are defined by the width and height of connector 14. Second and third sides 38, 40 are spaced equidistant from center axis CA. Second side 38 is defined by an end surface 28b of wall 28 and third side 38 is defined by an end surface 30b of wall 30.
Fourth and fifth sides 42, 44 define lateral sides of casing 20 and each have outer dimensions that are defined by the length and height of connector 14. Fourth side 42 is shown in
Walls 28, 30 each include a respective recess 29, 31 formed in the respective surface 28b, 30b that define a respective edge 29a, 31a, which extends inward from the respective surface 28b, 30b in direction D1, for being gripped by a user's fingers to pull the connector 14 from the track. Surfaces 28b, 30b each have a U-shape such that edges 29a, 31a each have a U-shape. Walls 28, 30 also include slots 29b, 31b, respectively, for air passage into and out of an interior of the casing 20 for cooling the control unit inside of casing 20.
Clips 22 are provided on sides 42 and 44 of casing 20, with for example two clips 22 being provided on each of sides 42, 44. Each of clips 22 on side 42 extends through a respective slot 32b formed in wall 32 and a slot 26d formed in lateral surface 26b of wall 26 and, as shown in
Electrical contacts 24a to 24f are also provided on sides 42 and 44 of casing 20, with three electrical contacts 24a to 24c being provided on each of side 42 and three electrical contacts 24d to 24f provided on side 44. Each of contacts 24a to 24c on side 42 extends through a respective slot 32c formed in wall 32 and each of contacts 24d to 24f on side 44 extends through a respective slot 34c formed in wall 34. Each of contacts 24a to 24f incudes a flat tab 25a within the plane of wall 32 and a protrusion 25b extending radially away from tab 25a and from wall 34 for contacting an electrical circuit in the track. Each of protrusions 25b includes two sections 25c that extend radially from opposite lateral edges of the respective tab 25a away from the respective tab 25a. The three contacts 24a to 24c on side 42 are all of different heights in direction D3 and the three contacts 24d to 24f on side 44 are all of different heights in direction D3 such that protrusions 25b on each side 42, 44 are each a different distance from a plane of surface 26a of first wall 26. In particular, of the three contacts 24a to 24c on side 42, referring to the view shown in
As clearly illustrated in
The maximum length Lc of casing 20 is defined on one end by surface 28b and on the other end by surface 30b. The maximum height Hc of casing 20 is defined on one end by upper surface 26a and on the other end by surfaces 20a that join an upper surface 18a of cover 18.
A lateral center plane CPLT of casing 20 intersects and forms the lateral center of longitudinally extending sides 36, 42, 44 such that lateral center plane CPLT divides casing 20 into two half sections 20′, 20″. A longitudinal center plane CPLN of casing 20 intersects and forms the lateral center of laterally extending sides 38, 40 and longitudinally extending side 36. Both of lateral center plane CPLT and longitudinal center plane CPLN of casing 20 are coincident with center axis CA, and planes CPLT and CPLN intersect each other at center axis CA.
Casing 20 can further be defined as including three third section 21′, 21″, 21′″ each defining one-third (⅓) of the length of casing 20. Section 21″ defines a middle third of casing 20, while sections 21′, 21′″ define end thirds of casing 20. Sections 21′, 21′″ each include a longitudinal end of casing 20, with the longitudinal end of section 21′ being defined by side 40 and the longitudinal end of section 21′ being defined by side 38.
In order to allow connector 14 to be used with both a straight track and a curved track, middle section 21″ have a greater average width than each of end sections 21′, 21′″. In the example shown in the figures, sections 21′, 21′″ each have a decreasing width while extending away from middle section 21 to the respective longitudinal end of casing 20. Further, in the example shown in the figures, each of longitudinally extending sides 42, 44 extending laterally toward longitudinal center plane CPLN while extending longitudinally away from lateral center plane CPLT to join sides 38, 40. More specifically, the maximum width Wmxc of casing 20 is at a lateral center plane CPLT of casing 20 and the minimum width Wmnc of casing 20 is at both of longitudinal end surfaces 28a, 30a with sides 42, 44 each being tapered while extending from lateral center plane CPLT to longitudinal end surface 28a and while extending from lateral center plane CPLT to longitudinal end surface 30a. Half section 20′ becomes thinner while extending away from lateral center plane CPLT by surfaces of side 42 tapering while extending from lateral center plane CPLT to an edge 46a defining a transition from side 42 to side 40 and surfaces of side 44 tapering while extending from lateral center plane CPLT to an edge 48a defining a transition from side 44 to side 40. In the same manner, half section 20″ becomes thinner while extending away from lateral center plane CPLT by surfaces of side 42 tapering while extending from lateral center plane CPLT to an edge 46b, which defines a transition from side 42 to side 38, and by surfaces of side 44 tapering while extending from lateral center plane CPLT to an edge 48b, which defines a transition from side 44 to side 38.
In other words, each of half sections 20′, 20″ of casing 20 has a decreasing width while extending longitudinally outward away from lateral center plane CPLT. Each of sides 42, 44 of half section 20′ is tapered toward longitudinal center plane CPLN of casing 20 while extending away from lateral center plane CPLT all the way to side 40. In the same manner, each of sides 42, 44 of half section 20″ is tapered toward longitudinal center plane CPLN of casing 20 while extending away from lateral center plane CPLT all the way to side 40.
In the example shown, connector 14 is symmetrical with respect to lateral center plane CPLT such that sections 20′, 20″ are identical except for the different heights of contacts 24a and 24c and the different heights of contacts 24d and 24f, and connector 14 is also symmetrical with respect to longitudinal center plane CPLN.
Electrical contacts 24b, 24e are provided at the longitudinal middle of connector 14 and intersected by lateral center plane CPLT, contacts 24c, 24f are adjacent to electrical contacts 24b, 24e, respectively, in half section 20′ and contacts 24a, 24d are adjacent to electrical contacts 24b, 24e, respectively, in half section 20″. In the example shown in the figures, all of electrical contacts 24a to 24f are provided in the longitudinal center third section 21″ of connector 14 such that contacts 24a to 24f are all arranged to contact the corresponding contacts of rails on both straight and curved tracks. Clips 22 are provided further away from lateral center plane CPLT than contacts 24a to 24f such that contacts 24a to 24c are provided between clips 22 on side 42 and contacts 24d to 24f are provided between clips 22 on side 44.
Wall 26 is provided with two integrated plastic springs 27 to balance the tolerances to help avoid wobbling when moved in the track. Each of springs 27 is in one respective half 20′, 20″ such that springs 27 are equidistant from center axis lateral center plane CPLT. Springs 27 are each centered on longitudinal center plane CPLN.
More specifically, circuit board 50 is configured to switch the transmission of electricity from a two-circuit rail to the light source of light assembly 10 between two different sets of electrical contacts of connector 14—i.e., the first set of electrical contacts 24a to 24c or the second set of electrical contracts 24d to 24f. An operator may switch the electrical input into connector 14 by actuating a mechanical switch 52 (
As illustrated in the example of
Frame 64 includes flanges 64a configured for connecting to a support surface such as a ceiling and a base 64b formed by a horizontally extending wall defining a top surface of a 64c of a channel 70 defined by frame 64. One opposite sides of channel 70, frame 64 includes support rails 64d for holding clips 22 vertically in place inside of track 62. As connector 14 is pressed upward into track 62, clips 22 contact support rails 64d and are forced inward into respective slots 32b, 26d or slots 34b, 26e, until the noses of clip 22 are above the support rails 64d and thus snap into place to hold connector 14 inside of track 62. Frame 64 further includes two vertically extending side walls 64e, 64f extending downward from base 64b and laterally delimiting channel 70 therebetween. Each side wall 64e, 64f is provided with a support section 64g supporting a lower side of the respective insulating layer 66a, 66b. An upper side of each of insulating layers 66a, 66b is held by a lower side of the respective support rail 64d.
When connector 14 is inserted inside of track 62, cover 18 closes off the channel 70 in the region of connector 14, such that connector 14 is sandwiched vertically between cover 18 and base 64d. Side walls 64e, 64f have a greater height than connector 14 such that walls 64e, 64f extend vertically downward past lower surface 20a of casing 20 of connector 14.
A method of using the lighting assembly 10 may include inserting the light assembly connector 14 into curved lighting track 92 and moving the light assembly connector 14 along curved lighting track and powering the light source of lighting assembly 10 via the curved lighting track 92. The method can then include inserting the light assembly connector 14 into straight lighting track 90 and moving the light assembly connector 14 along the straight lighting track 90 and powering the light source of the lighting assembly 10 via the straight lighting track 90.
Using connector 14 with a straight track 90 involves removably connecting cover 18 to connector 14 after connector 14 is preassembled with support section 16 and light receptacle 12, and using connector 14 with a curved track 92 involves removably connecting cover 94 to connector 14 after connector 14 is preassembled with support section 16 and light receptacle 12. The two piece design of covers 18, 94 allows such installation after preassembly of light receptacle 12, connector 14 and support section 16.
The preceding specification refers to specific exemplary embodiments and examples. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope as set forth in the claims that follow. The specification and drawings are accordingly to be regarded in an illustrative manner rather than a restrictive sense.
This is a Continuation of U.S. Ser. No. 18/103,950, filed on Jan. 31, 2023, which published as U.S. 2023/0175680 A1 on Jun. 8, 2023, which is a Continuation of U.S. patent application Ser. No. 17/590,021 filed Feb. 1, 2022 which issued as U.S. Pat. No. 11,603,985 on Mar. 14, 2023, which is a Continuation of U.S. patent application Ser. No. 17/150,838 filed on Jan. 15, 2021 which issued as U.S. Pat. No. 11,287,122 on Mar. 29, 2022. All of the above are hereby incorporated by reference herein.
Number | Date | Country | |
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Parent | 18103950 | Jan 2023 | US |
Child | 18654211 | US | |
Parent | 17590021 | Feb 2022 | US |
Child | 18103950 | US | |
Parent | 17150838 | Jan 2021 | US |
Child | 17590021 | US |